Electro-Mechanical Components > ThermoThin Hook-Up Wire
Alpha Wire’s ThermoThin Hook-Up Wire is designed to meet the need for high-temperature, space-saving wire solutions, ideal for industries like oil and gas, semiconductors, energy generation, and military applications. With conductor sizes ranging from 16 to 36 AWG, ThermoThin offers 600V performance and an impressive temperature range from -150°C to +300°C. Its ECA fluoropolymer insulation ensures a smaller diameter, excellent dielectric properties, and strong chemical resistance.
ThermoThin wires are up to 35% smaller than PTFE alternatives, making them lightweight and compact while delivering exceptional performance. They feature nickel-plated copper conductors, 600V rating, and approvals such as UL AWM 11540 and UL Oil & Gas resistance. These wires are ideal for challenging environments requiring durability in extreme temperatures, sun, water, and chemicals.
Alpha’s ability to understand market needs and fill them with quality products and solutions has enabled the company to reach the century mark. It is an approach that should serve Alpha Wire well over the next 100 years. Alpha Wire’s ThermoThin hook-up wire meets the demand for high-temperature performance while saving space and reducing weight. Ideal for applications in oil and gas, semiconductors, energy generation, and military sectors, it is designed for environments where space is limited and extreme temperatures are present. ThermoThin wire provides excellent resistance to UV, chemicals, and water, and is both RoHS2 and REACH compliant.
ThermoThin Hook-Up Wire
Alpha Wire’s ThermoThin hook-up wire offers superior performance across a broad temperature range of -150°C to +300°C, making it ideal for applications where space and weight savings are critical. The wire’s ECA fluoropolymer insulation ensures a smaller diameter, while delivering excellent dielectric properties and outstanding resistance to chemicals, sunlight, and water.
Available in sizes from 36 AWG to 16 AWG and with a voltage rating of 600V, ThermoThin is up to 35% smaller than comparable wires, making it perfect for space-constrained environments. It is offered in continuous lengths of 100 feet and 1,000 feet.
Key Features:
- ECA fluoropolymer insulation
- Horizontal flammability resistance (30 AWG and larger)
- Sunlight, chemical, and water resistance
- Temperature range: -150°C to +300°C
- Available in multiple conductor sizes and lengths
- 600V rating
- Conductor: Nickel-plated copper
- Insulation: ECA Fluoropolymer
- UL certifications for oil, gas, and flame resistance
Applications:
- Oil and gas
- Semiconductor
- Industrial
- Military
ThermoThin Hook-Up Wire 2618
Alpha Wire’s updated ThermoThin 2618 offers maximum performance in a compact and lightweight design. Engineered to handle extreme temperatures from -150°C to +300°C, it is up to 35% smaller in diameter than traditional PTFE alternatives, making it ideal for space-sensitive applications.
Key Physical & Mechanical Properties:
- Temperature Range: -150°C to 300°C
- Bend Radius: 5X cable diameter
- Maximum Pull Tension: 14.9 lbs
Electrical Properties (For Engineering Purposes):
- Voltage Rating: 600 VRMS
- Inductance: 0.03 µH/ft (nominal)
- Conductor DCR: 6.3 ohms/1000 ft @ 20°C (nominal)
