Burndy-Grounding-Connectors-catalog-html.html

BURNDY

Products

Grounding

D-1

TABLE OF CONTENTS

HYGROUND™ IRREVERSIBLE COMPRESSION GROUNDING

AND INSTALLATION TOOLING

Type

YGIB

.....................

D-20 - D-21

Type

GSTUD-HY

.......................

D-22

Types

YGT & YTTAG

................

D-23

Type

YG-B

..................................

D-24

MECHANICAL GROUNDING

Types

KC, K2C

.........................

D-25

Types

KC22J12T13,

EQC632C, KS-DB

..................

D-26

Types

KS, GKA,

KPB, CL50-1

............................

D-27

Type

GAR

......................

D-28 - D-29

Types

GAR-BU & GAR

3900 Series & GAR-RB

.........

D-30

Type

GAR-TC

...........................

D-31

HYGROUND™ Features

and Benefits

...................

D-5 - D-6

Type

YGL-C

................................

D-7

Type

YGLR-C

..............................

D-8

Type

YGHP-C

.............................

D-9

Type

YGHP-C

...........................

D-10

Type

YGHC-C

...........................

D-11

Type

YGC

..................................

D-12

Type

YSHG

................................

D-13

Type

YGHR-C

..........................

D-14

Type

YGHR-C

..........................

D-15

Type

YGHA

...............................

D-16

Type

YGHS

...............................

D-16

Type

YGA

..................................

D-17

Type

YGS

..................................

D-18

Type

YGF

..................................

D-19

LIGHTNING PROTECTION INFO.

Basic rules for selection are:
1. Must be like material to the conductor.
2. Two bolts to ground rod –– minimum, for mechanical.
3. Cable to cable connections can be installed with – one bolt,

two bolt, or compression.

4. Cable to steel structure must have 8 in.

contact with steel.

5. Heavy duty stacks –– mechanical only.
6. On all connectors with heavy duty stack rating, we must

offer 1/16

thick lead plating as an option. Reason is closest

25 ft. to stack opening must use lead coated product.

7. UL 96 Listing.

BURNDY

Products

Grounding

D-2

TABLE OF CONTENTS

MECHANICAL GROUNDING (Continued)

Types

GC, GCM

........................

D-47

Type

....................................

D-48

Type

....................................

D-48

Type

GC-CT

..............................

D-49

Type

GIE-G

...............................

D-50

Rail Connector

..........................

D-51

Type

QGFL

...............................

D-52

Type

GA-H

................................

D-52

Type

GRF

..................................

D-53

Raised Floor Grounding

Types

GP-G1, GPRT

..................

D-54

Raised Floor Grounding

Type

....................................

D-32

Type

....................................

D-33

Type

....................................

D-33

Water Pipe Grounding

D-34 - D-39

Type

GC-A

................................

D-40

Type

....................................

D-41

Type

....................................

D-42

Type

....................................

D-43

Types

GRC, GRL

......................

D-44

Type

............................

D-45 - D-46

Types

GB, GBM

........................

D-47

BURNDY

Products

Grounding

D-3

TABLE OF CONTENTS

BURNDYWeld™

BURNDY Weld™

Introduction ................................

D-56

Making a BURNDYWeld™

Connection

..........................

D-57

WELD METAL

..........................

D-58

Type

BCC-1

..............................

D-59

Type

BCC-2

..............................

D-60

Type

BCC-4

..............................

D-61

Type

BCC-11

............................

D-62

Type

BCC-6

..............................

D-63

Type

BCC-14

............................

D-63

Type

BCC-7

..............................

D-64

Type

BCR-1

................................

D-65

Type

BCR-2

.............................

D-66

Type

BCR-3

.............................

D-67

Type

BCR-17

............................

D-68

Type

BCR-24

............................

D-69

Type

BCS-1

...............................

D-71

Type

BCS-8

...............................

D-71

Type

BCS-2

...............................

D-72

Type

BCS-9

...............................

D-72

Type

BCS-3

...............................

D-73

Type

BCS-23

.............................

D-74

Type

BCS-4

...............................

D-75

Type

BCS-6

...............................

D-75

Type

BCS-7

................................

D-76

Type

BCS-18

.............................

D-76

Type

BCS-5

...............................

D-77

Type

BCRE-1

............................

D-78

Type

BCRE-2

............................

D-79

BURNDY

Products

Grounding

D-4

TABLE OF CONTENTS

BURNDYWeld™ (Continued)

Type

BCRE-3

............................

D-80

Type

BCRE-4

............................

D-81

Type

BCRE-6

............................

D-82

BURNDYWeld™ FILL

..............

D-83

BURNDYWeld™ SET

...............

D-85

BURNDYWeld™

Prefabricated

Wire Mesh

.............................

D-87

Types

B-106 & B-107

Handle Clamps

.....................

D-89

B40-0106-75

Handle Attachment

...............

D-89

Mold Support Clamp

.................

D-89

Vertical Magnetic

Clamps

..................................

D-90

Horizontal & Vertical

Chain Clamps

.......................

D-90

SINGLE SHOT MOLDS

Type

BCR-1

..............................

D-70

Type

BCR-2

..............................

D-70

Type

BCR-24

............................

D-70

Type

BCR-25

............................

D-70

ACCESSORIES

B38-0330-00

Cable Clamp

.......

D-91

Cable Cleaning Brush

...............

D-91

Card Cloth Brush

......................

D-91

Mold Cleaning Brush

................

D-91

Mold Cleaners

...........................

D-91

Packing Material

........................

D-91

BURNDYWeld™

Tool Kit

..........

D-92

BURNDYWeld™

Tools

..............

D-92

B38-0101-00

Rasp

....................

D-92

B38-0309-00

Flint Ignitor

..........

D-92

Ground Rod

Driving Sleeves

.....................

D-93

Shim Stock and

Adapter Sleeves

....................

D-93

Tips

..................................

D-94 - D95

BURNDY

Products

Grounding

THE HYGROUND™
IRREVERSIBLE
COMPRESSION
SYSTEM

(Continued)

D-6

Features and Benefits

• Irreversible compression.

Meets 1999 NEC code, section 250-50
and 250-64.

• Material-pure wrought copper extrusions,

rod and seamless tubing––identical
material to the conductor.

Completely eliminates the possibility of
corrosion due to dissimilar metals.

• Heavy duty connector design.

All connectors will carry the equivalent
or greater current carrying capacity
of the conductor while maintaining
high mechanical strength and
electrical integrity.

• Range taking design––minimum number of

connector combinations required to install
a conductor range of #6 solid to 500 kcmil
plus 1/2

, 5/8

, 3/4

, and 1

ground rods

and rebar.

Inventories are kept to a minimum and
product selection is simplified.

• System engineered tooling.

Each tooling recommendation has
been designed to ensure reliability
of the connection.

• Irreversible compression connectors

can be installed in all kinds of weather.

Eliminates costly construction delays
and enables the installer to better
schedule his job.

• May be installed without special training

or special tools. Y750 crimps entire range.

Low installed cost.
Simplified installation.

• Each connection can be made in less than

3 minutes.

Low installed cost.
Simplified installation.

• Each connector is clearly marked with

catalog number, conductor size and
installation die information.

Easy and accurate identification.

• Inspection ports are provided to assure

proper insertion of the conductor.

Built-in quality assurance.

• The die index number is embossed on the

connector after completion of the crimp.

Facilitates speedy inspection of installed
connectors to insure consistently reliable
and sound connections.

• Most HYGROUND™ irreversible compres-

sion elements are prefilled with
PENETROX™ and individually sealed
in clear polyethylene sheet.

Ensures that all contact surfaces are in
the proper condition for installation.

Ensures the electrical integrity of the
finished connection by inhibiting moisture
and contaminates from entering the
contact area.

• All HYGROUND™ irreversible compres-

sion connectors are Listed in conformance
with Underwriters Laboratories Standard
UL467 and conform to applicable sections
of the National Electrical Code.

May be used in direct burial or concrete
embedded grounding applications.

• All HYGROUND™ irreversible connectors

(with the exception of type YGA and YGS)
have been tested successfully according
to requirements of Standard IEEE 837
latest revision.

Meets tough industry performance
requirements.

UPRECRIMP™ dies give added
mechanical strength. UPRECRIMP™ 34
for 3/4

rod, UPRECRIMP™ 12 for 1/2

rod, and UPRECRIMP™ 58 for 5/8

rod

(now includes undersized U.S. market
place rods).

• Allows connection to most sizes of

structural steel with no drilling, tapping,
or welding.

Safely installed at low cost. Hot work per-
mits are not required to install in
hazardous areas

BURNDY

Products

Grounding

D-7

TYPE YGL-C

HYGRID CROSS CONNECTOR

An irreversable compression ground grid
cross connector which allows adjustment of
the compression elements prior to installa-
tion. Only six connectors and four dies are
required to install all combinations from #6
solid through 500 kcmil. UL467 Listed.
Acceptable for direct burial in earth and con-
crete. Prefilled with PENETROX™ compound
and strip sealed.

NOTES:

• Before crimping, both connector elements can

be turned on rod diameter "D" to any desired
position.

• Clean rust and/or protective coatings from rebar

prior to installation.

• When attaching connector to ground rod, ground

rod must be embossed with appropriate PRE-
CRIMP™ die. For connections that must meet
IEEE 837 requirements UPRECRIMP™ - type
PRE crimp dies must be used for maximum
clamping retention.

ORDERING INFORMATION

Where a "U" or "PU" die is recommended with Y45
HYPRESS™, a PT6515 adapter must be used.

2. Where a "U" or "PU" die is recommended with the Y46

HYPRESS™, a PUADP-1 adapter must be used.

➂

Polarized die for the PAT750-18V.

UL96 Listed for Lightning Protection.

467

CATALOG

CABLE TO CABLE

CABLE TO GROUND ROD

TO REBAR

NUMBER

ELEMENT “A”

ELEMENT “B”

ELEMENT “A”

ELEMENT “B”

ELEMENT “A”

YGL2C2

#6 SOL. (.162) – #2 STR. (.292)

{59500} – {59500}

#6 SOL. (.162) – #2 STR. (.292)

YGL29C2

#1 STR. (.332) – 250 kcmil (.575)

{59500} – {59500}

#6 SOL. (.162) – #2 STR. (.292)

3/8

– 1/2

{98500} – {131500}

1/2

– 5/8

Rod

YGL29C29

#2 STR. (.292) – 250 kcmil (.575)

#3 – 4 Rebar

{65500} – {131500}

YGL34C2

#6 SOL. (.162) – #2 STR. (.292)

5/8

– 3/4

YGL34C29

250 kcmil (.575) – 500 kcmil (.813)

#2 STR. (.292) – 250 kcmil (.575)

5/8

– 3/4

Rod

#2 STR. (.292) – 250 kcmil (.575)

YGL34C34

250 kcmil (.575) – 500 kcmil (.813)

#5 – 6 Rebar

Dimensions in brackets { } represent lightning
protection conductors.

* These connectors can only be installed using the Y750,

Y45, or Y46 HYPRESS™ with the recommended dies.
These connectors CANNOT be installed with the Y35 and
Y39 HYPRESS™.

INSTALLATION TOOLS, DIE SET CAT. NO. (NUMBER OF CRIMPS)

CATALOG

Y750/Y35/Y39 HYPRESS

PAT750-18V

Y45 HYPRESS

Y46 HYPRESS

NUMBER

ELEMENT “A” ELEMENT “B”

ELEMENT “A”

ELEMENT “B”

ELEMENT “A”

ELEMENT “B”

ELEMENT “A”

ELEMENT “B”

YGL2C2

U-0 (1)

YGL29C2

U997 (1)

U-0 (1)

➂

U997P (1)

U-0 (1)

U997 (1)

U-0 (1)

U997 (1)

U-0 (1)

YGL29C29

U997 (1)

➂

U997P (1)

➂

U997P (1)

U997 (1)

S998 or

P998 or

YGL34C2*

PU998 (1)

U-0 (1)

PU998 (1)

U-0 (1)

PU998 (1)

U-0 (1)

PU998 (1)

U-0 (1)

S998 or

PU998 or

YGL34C29*

PU998 (1)

U997 (1)

PU998 (1)

➂

U997P (1)

PU998 (1)

U997 (1)

PU998 (1)

U997 (1)

YGL34C34*

U1011 (3)

S1011 (3)

P1011 (3)

CATALOG
NUMBER

B-B

C-C

YGL2C2

1.09

YGL29C2

1.09

.313

.31

YGL29C29

.75

1.66

.500

.50

YGL34C2

1.09

.313

2.50

.31

YGL34C29

2.09

1.66

.500

.50

YGL34C34

1.10

2.28

.750

.75

GROUND ROD

DIA.

PRECRIMP DIES

1/2

UPRECRIMP 12

5/8

UPRECRIMP 58

U2CABT

3/4

UPRECRIMP 34

MEETS ALL

IEEE

837 REQUIREMENTS

BURNDY

Products

Grounding

TYPE YGLR-C

GRIDLOK

High Strength
Irreversible
Compression Ground Rod to
Grid Connector

Ground grid connector for a wide range of
copper cable to ground rod. Provides high
torque strength on ground rod. UL467
Listed. Acceptable for direct burial in earth
and concrete. Prefilled with PENETROX™
compound and strip sealed.

D-8

When attaching connector to ground rod, ground
rod must be embossed with appropriate PRE-
CRIMP™ die. For connections that must meet IEEE
837 requirements UPRECRIMP™ - type PRE crimp
dies must be used for maximum clamping retention.

NOTES:

1. Before crimping, both connector elements can be

turned on rod diameter 'D' to any desired position.

2. Grooves are filled with PENETROX™

3. Suitable for direct burial in earth or concrete.

4. The catalog numbers shown are for unplated

copper connectors for use on copper clad or
stainless steel ground rod. To order electro-tin
plated connectors for use on galvanized steel
ground rod add suffix "TN" to the catalog number,
only if the Figure 8 connector (Element “B”) is tin
plated, the Figure 6 connector (Element “A”) is
unplated. Note: The ground rod hole diameter is
larger for galvanized steel ground rod in the tin
plated connector.

Element B

Element A

5. Ground rod must be pre-crimped with die

U2CABT (Index No. 348) when crimping the
ground rod element (Element “B”) with the PU998
dies in the Y750, Y35, Y39, Y45, or Y46 tools. Pre-
crimping is not required when the S1012, P1011
or U1011 dies are used. See precrimp die chart.

6. Where a 'U' or 'PU' die is recommended with the

Y45 HYPRESS™, a PT6515 adapter must be
used.

7. Where a 'U' or 'PU' die is recommended with the

Y46 HYPRESS™, a PUADP-1 adapter must be
used.

8. Dimensions in bracket [ ] are in millimeters.

9. Die "1011" appears on Element "B" of the

connector only.

GROUND ROD

DIA.

PRECRIMP DIES

1/2

UPRECRIMP 12

5/8

UPRECRIMP 58

U2CABT

3/4

UPRECRIMP 34

COMMERCIAL

INSTALLATION TOOLS, DIE SET CAT. NO., (NUMBER OF CRIMPS)

COPPER

METRIC COPPER

COPPER WELD

GROUND ROD

Y35/Y39 HYPRESS™

Y750/PAT750

Y45 HYPRESS™

Y46 HYPRESS™

CATALOG

CABLE RANGE

DIA.

ELEMENT

NUMBER

ELEMENT “A”

ELEMENT “B”

B-B

“A”

“B”

“A”

“B”

“A”

“B”

“A”

“B”

#2 Str. (.292 Dia.)

35mm

(7.62mm Dia.)

91.65 kcmil (.343 Dia.)

YGLR29C12

thru

U997 (1)

PU998 (1)

U997 (1)

250 kcmil (.575 Dia.)

120 mm

(14.40mm Dia.)

248.8 kcmil (.572 Dia.)

1/2

250 kcmil (.575 Dia.)

120 mm

(14.40mm Dia.)

248.8 kcmil (.572 Dia.)

[12.7]

U1011

S998

P998

YGLR34C12

thru

—

500 kcmil (.813 Dia.)

240 mm

(20.35mm Dia.)

498.8 kcmil (.810 Dia.)

.313

2.53

PU998 (1)

#2 Str. (.292 Dia.)

35 mm

(7.62mm Dia.)

91.65 kcmil (.343 Dia.)

[7.9]

[64.3]

YGLR29C58

thru

U997 (1)

PU998 (1)

U997 (1)

250 kcmil (.575 Dia.)

120 mm

(14.40mm Dia.)

248.8 kcmil (.572 Dia.)

5/8

250 kcmil (.575 Dia.)

120 mm

(14.40mm Dia.)

248.8 kcmil (.572 Dia.)

[15.9]

U1011

S998

P998

YGLR34C58

thru

—

U1011 (2)

S1012 (2)

P1011(2)

500 kcmil (.813 Dia.)

240 mm

(20.35mm Dia.)

498.8 kcmil (.810 Dia.)

.75

.88

PU998 (1)

#2 Str. (.292 Dia.)

35 mm

(7.62mm Dia.)

91.65 kcmil (.343 Dia.)

[19.1] [22.4]

PU998 (1)

YGLR29C34

thru

U997 (1)

PU998 (1)

U997 (1)

250 kcmil (.575 Dia.)

120 mm

(14.40mm Dia.)

248.8 kcmil (.572 Dia.)

3/4

250 kcmil (.575 Dia.)

120 mm

(14.40mm Dia.)

248.8 kcmil (.572 Dia.)

[19.1]

U1011 (2)

YGLR34C34

thru

500 kcmil (.813 Dia.)

240 mm

(20.35mm Dia.)

496.8 kcmil (.810 Dia.)

.500

2.63

PU998

#2 Str. (.292 Dia.)

35 mm

(7.62mm Dia.)

91.65 kcmil (.343 Dia.)

[12.7]

[66.8]

YGLR29C100

thru

—

U997 (1)

250 kcmil (.575 Dia.)

120 mm

(14.40mm Dia.)

248.8 kcmil (.572 Dia.)

[25.4]

250 kcmil (.575 Dia.)

120 mm

(14.40mm Dia.)

248.8 kcmil (.572 Dia.)

—

U1011 (2)

YGLR34C100

thru

500 kcmil (.813 Dia.)

240 mm

(20.35mm Dia.)

498.8 kcmil (.810 Dia.)

[25.4]

PU998 (1)

PU998

MEETS ALL

IEEE

837 REQUIREMENTS

BURNDY

Products

Grounding

D-9

TYPE YGHP-C

HYTAP™ CONNECTOR

Irreversible compression ground tap figure 6
can be used as a tap connector or as a tap
splice connector. Four die sets and eight con-
nectors can accommodate a conductor range
from #8 solid through 500 kcmil plus 1/2

, 5/8

and 3/4

copper bonded ground rods. UL467

Listed. Acceptable for direct burial in earth and
concrete.

Prefilled with PENETROX™

compound and strip sealed.

NOTES:

➀

When using #6 Sol. in tap, fold conductor double to improve
fill in YGHP2C2.

➁

For YGHP29C29 when using 3/0 in tap, minimum run
conductor is 2/0 STR.

➂

Where a 'U' or 'PU' die is recommended with the Y45
HYPRESS™, a PT6515 adapter must be used.

➃

Where a 'U' or 'PU' die is recommended with the Y45
HYPRESS™, a P-UADP-1 adapter must be used.

For increased rotational resistance on ground rods,
pre-crimp ground rod with U2CABT die Index 348 or
uprecrimp dies may be used for even greater rota-
tion and vibration resistance on ground rods.

CABLE TO GROUND ROD

CABLE TO REBAR

CABLE TO CABLE

FOR CONCRETE ENCASED

ELECTRODE GROUNDING

APPLICATIONS

Fig. 1

Fig. 2

UL96 Listed for Lightning Protection.

INSTALLATION DATA

➄

DIE

Y750/Y35

➂

➃

CATALOG

FIG.

ACCOMMODATES

CABLE TO REBAR

INDEX

Y39

Y45

Y46

NO. OF

NUMBER

NO.

RUN

TAP

RUN

TAP

NO. HYPRESS™ PAT750-18V HYPRESS™ HYPRESS™

CRIMPS

YGHP2C2

#6 SOL. (0.162) {59500} –

➀

#6 SOL. (0.162) {#2 STR.} –

—

#2 STR. (0.292) {59500}

#2 STR. (0.292) {#2 STR.}

YGHP2C6W6W

➇

#6 SOL. (0.162) –

#8 SOL. (0.128) –

—

#2 STR. (0.292)

6 STR. (0.184) QTY. 2

YGHP29C6W6W

➇

#8 SOL. (0.128) –

#8 SOL. – 6 STR.

6 STR. (0.184) QTY. 2

#3 REBAR

YGHP29C2

1/0 STR. (0.372) {98500} –

#4 SOL. (0.204) {#4 SOL.} –

3/8

#2 STR.

250 kcmil (0.575) {131500}

#2 STR. (0.292) {#2 STR.}

997

U997

➆

U997P

U997

YGHP29C26

1/2

– 5/8

ROD

1/0 STR. (0.372) {98500} –

THRU

1/0 STR. – 2/0 STR.

.75

2/0 STR. (0.419) {98500}

1/2

[19]

YGHP29C29

➁

3/0 STR. (0.470) {131500} –

#4 REBAR

3/0 STR. – 250 kcmil

250 kcmil (0.575) {211500}

YGHP34C2

➅

#4 SOL. (0.204) –

#5 REBAR

—

#2 STR. (0.292)

5/8

YGHP34C26

➅

250 kcmil (0.575) {250 kcmil} –

1/0 STR. (0.372) {98500} –

1/0 STR. – 2/0 STR.

998

PU998

PU998 or

500 kcmil (0.813) {500 kcmil}

2/0 STR. (0.419) {98500}

S998

P998

YGHP34C29

➅

5/8

– 3/4

ROD

3/0 STR. (0.470) {131500} –

THRU

3/0 STR. – 250 kcmil

250 kcmil (0.575) {211500}

250 kcmil (0.575) –

350 kcmil (0.681) –

3/4

1.10

YGHP34C34

➅

500 kcmil (0.813)

#6 REBAR

350 kcmil – 500 kcmil

1011

➅

U1011

S1011

P1011

5/8

– 3/4

ROD

500 kcmil (0.843)

[28]

Dimensions in brackets { } represent lightning protection
conductors.

467

➄

Clean rust and protective coatings from rebar before con-
nector installation to provide a proper ground connection.
Precrimping is not required.

➅

These connectors can only be installed using the Y750, Y45
or Y46 HYPRESS™ with the recommended dies. These
connectors can not be installed with the Y35 and Y39
HYPRESS™.

➆

Polarized die for the PAT750-18V.

➇

Not UL96/CSA.

GROUND ROD

DIA.

PRECRIMP DIES

1/2

UPRECRIMP 12

5/8

UPRECRIMP 58

U2CABT

3/4

UPRECRIMP 34

MEETS ALL

IEEE

837 REQUIREMENTS

BURNDY

Products

Grounding

D-10

TYPE YGHP-C

HYTAP™ CONNECTOR

High Strength
Copper Irreversible
Compression

Ground Rod Tap
Connector

Type YGHP-C irreversible compression
ground tap figure 6 can be used as a ground
rod tap connector for both continuous run and
tapping applications. An open groove allows
ground rod to be connected to a continuous
run or tap. The second groove is for a tap
only. Prefilled with PENETROX-E™ and strip
sealed. UL467 Listed for direct burial in earth
or concrete.

Features and Benefits

• Tap (A) accepts a continuous run on

tap conductor
Tap (B) accepts a tap conductor only.

One connector style can be used for
many applications, reducing number
of connectors in inventory.

• Material is high conductivity wrought

copper extrusion, identical material to
the conductor.

High-conductivity copper minimizes
resistance and voltage drop. Eliminates
the possibility of corrosion due to
dissimiliar metals.

• System engineered tooling.

The tooling recommendation has been
designed to ensure a reliable, depend-
able connection every time.

• The die index number is embossed on

conductor after completion of crimp.

Faciliates speedy inspection of installed
connectors to insure consistently reliable
and dependable connections.

NOTE:

A 12" bend radius is recommended for the conductor.

• Use PUADP-1 with ‘U’-dies in Y46.

▲

See tooling section in Master Catalog for complete tool and
die listing.

+ Either tap position may be left void when fewer than (2)

conductors are used.

SINGLE TAP

CONTINUOUS RUN

CONTINUOUS RUN AND TAP

PATENTED

TAP (A)

TAP (B)

PREFILLED WITH
PENETROX-E

DIE INDEX
AND CONDUCTOR
INFORMATION

“THIRD HAND”

• Prefilled with PENETROX™ and individual-

ly sealed in clear polyethylene sheet.

Ensures the electrical integrity of the
finished connection by inhibiting moisture
and contaminates from entering the
contact area. Maintains long-term
high-conductivity.

• UL467 Listed.

May be used in direct burial or concrete
embedded grounding applications.
Provides quality assurance to recognized
industry NEC standards from an
independent party.

• “Third Hand” constrains conductors while

installer completes crimp. Included with
each connector.

Simplifies installation, reducing
installed cost.

■

Ground rod must be precrimped with die U2CABT (Index
No. 348).
For even greater rotational resistance use U-PRECRIMP
die.
For Galvanized Steel Rods order YGHP58C2W-2TN.

▲

INSTALLATION TOOLING

Y35/Y750/PAT750

Y46

•

CATALOG

GROUND

DIMENSIONS

DIE

NO. OF

DIE

NO. OF

DIE

NUMBER

ROD DIA.

■

TAP CONDUCTOR +

NO.

CRIMPS

NO.

CRIMPS

INDEX

YGHP58C2W-2

#2 Sol. - #6 Sol. Copper

1/2

- 5/8

(1) Continuous run and (1) Tap or

1.90

.75

.94

U997

(1)

U997

(1)

997

YGHP58C2W-2TN

up to (2) taps may be connected.

MEETS ALL

IEEE

837 REQUIREMENTS

BURNDY

Products

Grounding

D-11

TYPE YGHC-C

HYTAP™ CONNECTOR

Irreversible compression ground tap figure
"C" connectors. Accomodates all cable
combinations from #6 solid through 500
kcmil. "C"- shaped opening permits placing
two continuous parallel cables into conductor
groove. UL 467 Listed. Acceptable for direct
burial in earth or concrete. Prefilled with
PENETROX™ compound and strip sealed.

NOTES:

➀

Where a "U" or "PU" die is recommended with
the Y45 HYPRESS™, PT6515 adapter must be
used.

➁

Where a "U" or "PU" die is recommended with
the Y46 HYPRESS™, a PUADP-1 adapter must
be used.

3. Listed under UL486A for copper wire connec-

tors

4. Dimensions in brackets [ ] are in millimeters.

UL96 Listed for Lightning Protection.

467

INSTALLATION DATA

COMMERCIAL COPPER

STRANDED COPPER

DIE

Y750/Y35/

➀

➁

CATALOG

CABLE RANGE

INDEX

PAT750/Y39

Y45

Y46

NO. OF

NUMBER

RUN

TAP

RUN

TAP

NO.

HYPRESS™

CRIMPS

YGHC2C2

#6 SOL. (0.162)

10 mm

(4.12 mm)

10 mm

(4.12 mm)

1.16

0.75

U-C

#2 STR. (0.292)

35 mm

(7.62 mm)

35 mm

(7.62 mm)

[30]

[19]

1 STR. (0.328)

#6 SOL. (0.162)

35 mm

(7.62 mm)

10 mm

(4.12 mm)

YGHC26C2

{98500}

{#6 SOL.}

1.41

0.75

U-O

2/0 STR. (0.419)

#2 STR. (0.292)

70 mm

(10.9 mm)

35 mm

(7.62 mm)

[36]

[19]

{98500}

{#2 STR.}

1 STR. (0.328)

35 mm

(7.62 mm)

35 mm

(7.62 mm)

YGHC26C26

{98500}

1.54

0.75

U-O

2/0 STR. (0.419)

70 mm

(10.9 mm)

70 mm

(10.9 mm)

[39]

[19]

{98500}

3/0 STR. (0.470)

6 SOL. (0.419)

95 mm

(12.5 mm)

10 mm

(4.12 mm)

YGHC29C26

{3/0 STR.}

{59500}

1.97

0.75

997

U997

250 kcmil (0.575) 2/0 STR. (0.419)

120 mm

(14.4 mm) 70 mm

(10.9 mm)

[50]

[19]

{250 kcmil}

{98500}

YGHC29C29

3/0 STR. (0.470)

95 mm

(12.5 mm)

95 mm

(12.5 mm)

2.06

0.88

997

U997

250 kcmil (0.575) 250 kcmil (0.575)

120 mm

(14.4 mm) 120 mm

(14.4 mm)

[52]

[22]

300 kcmil (0.630) #6 SOL. (0.162)

150 mm

(16 mm)

10 mm

(4.12 mm)

YGHC34C26

➅

{300 kcmil}

{59500}

2.42

0.88

1011

U1011

S1011

P1011

500 kcmil (0.813)

2/0 STR. (0.419)

240 mm

(20.35 mm) 70 mm

(10.9 mm)

[62]

[22]

{500 kcmil}

{98500}

YGHC34C29

➅

300 kcmil (0.630) 3/0 STR. (0.470)

150 mm

(16 mm)

95 mm

(12.5 mm)

2.67

0.88

1011

U1011

S1011

P1011

500 kcmil (0.813)

250 kcmil (0.575)

240 mm

(20.35 mm)

120 mm

(14.4 mm)

[66]

[22]

YGHC34C34

➅

300 kcmil (0.630) 300 kcmil (0.630)

150 mm

(16 mm)

150 mm

(16 mm)

2.91

1.1

1011

U1011

S1011

P1011

500 kcmil (0.813)

240 mm

(20.35 mm) 240 mm

(20.35 mm)

[74]

[28]

Dimensions in brackets { } represent lightning protection conductors.

5. In referencing connectors without PENETROX™

oxide inhibitor add suffix "NP" to the end of the
Catalog Number.

➅

These connectors can only be installed using
the Y750, Y45 or Y46 HYPRESS™ with the
recommended dies.

These connectors cannot be installed with the
Y35 and Y39 HYPRESS™.

MEETS ALL

IEEE

837 REQUIREMENTS

BURNDY

Products

Grounding

D-13

TYPE YSHG

HIGH STRENGTH
COPPER IRREVERSIBLE
COMPRESSION

Double H-Tap Connector

Type YSHG Double H-Tap grounding series is
comprised of five connectors designed to
accommodate wire range sizes #14 through
500 kcmil, including ground rod sizes: 3/4

, and rebar sizes: #6, #8 and #9. Prefilled

with PENETROX™ E2 and strip sealed.

Features and Benefits

• UL467 Listed.

Suitable for direct burial in earth
or concrete.

• Material is high conductivity

copper extrusion.

Minimizes resistance, eliminates
corrosion due to dissimilar metals.

* NOTE: Not for use on 1

steel ground rod.

† Use PUADP-1 adapter.

Fig. 1

Fig. 2

Fig. 3

• Grooves are prefilled with PENETROX™ E2

oxide inhibitor and individually sealed.

Inhibits moisture and contaminants
ensuring electrical integrity.

Tooling

Index

Catalog

Fig.

Conductor Sizes

(number of crimps)

Emboss-

Number

No.

Main

Tap 1

Tap 2

Tap 3

PAT750/Y750

Y46

ment

.06

.04

.06

#9 & #8 Rebar, 1

[25] Ground

3.22

1.70

2.44

YSHG4429

Rod

250 - 2

PYFR (2)

K-R

[82]

[43]

[62]

[25] Cu Clad Ground Rod

2.97

1.50

2.94

* YSHG3939

500 kcmil Copper

500 - 350

PYFR (2)

K-R

[75]

[38]

[75]

#6 Rebar, 1

[25] Cu Clad

* YSHG3931

Ground Rod, 3/4

Ground Rod

4/0 - 1/0

1 - 6

2 - 14

PYFR (2)

K-R

2.97

1.50

2.34

500 - 350 kcmil Copper

[75]

[38]

[59]

#6 Rebar, 3/4

[19] Ground Rod

P1104 (2)

2.43

1.15

2.44

YSHG3434

400 - 250 kcmil COPPER

400 - 4/0

U1104 (4)

†U1104 (4)

1104

[62]

[29]

[62]

#6 Rebar, 3/4

[19] Ground Rod

P1104 (2)

2.23

1.31

2.44

YSHG3429

400 - 4/0 kcmil Copper

3/0 - 1/0

1 - 4

8 - 14

U1104 (4)

†U1104 (4)

1104

[57]

[33]

[62]

BURNDY

Products

Grounding

TYPE YGHR-C

HYTAIL™

High Strength
Irreversible
Compression Ground Rod Tap
Connectors

High torque strength ground rod connectors.
Accommodates a wide range of copper
conductors to ground rod. UL467 Listed.
Acceptable for direct burial in earth or con-
crete. Prefilled with PENETROX™ compound
and strip sealed.

D-14

NOTES:

•

The catalog numbers shown are for unplated copper
connectors for use on copper clad or stainless steel ground
rod. To order electro-tin plated connectors for use on
galvanized steel ground rod add suffix "TN" to the catalog
number. Note: The ground rod hole diameter is larger for
galvanized steel ground rod in the tin plated connector.

①

Ground rod must be pre-crimped with die U2CABT (Index
No. 348) when the PU998 dies are used in the Y750, Y35,
Y39, Y45, or Y46 tools. Pre-crimping is not required when
the P1011, S1011, S1012 or U1011 dies are used. UPRE-
CRIMP™ dies may be used for additional mechanical resis-
tance on ground rods.

➁

Where a PU998 die is recommended with the Y45
HYPRESS™, a PT6515 adapter must be used.

➂

Where a PU998 die is recommended with the Y46
HYPRESS™, a PUADP-1 adapter must be used.

➃

These die numbers do not appear on the connector.

These connectors can only be installed using the Y750, Y45
or the Y46 HYPRESS™ with the recommended dies. These
connectors CAN NOT be installed with the Y35 and Y39
HYPRESS™. When attaching connector to ground rod,
ground rod must be embossed with appropriate PRE-
CRIMP™ die. For connections that must meet IEEE 837
requirements UPRECRIMP™ - type PRE crimp dies must
be used for maximum clamping retention.

CATALOG
NUMBER

YGHR26C12

1.94

[49.3]

YGHR26C58

1.97

[50.0]

YGHR26C34

2.19

[55.6]

YGHR26C100

2.55

[56.2]

YGHR29C12

1.94

[49.3]

.88

YGHR29C58

2.14

[54.4]

YGHR29C34

2.19

[55.6]

[22.4]

YGHR29C100

2.45

[62.2]

YGHR34C58

2.14

[54.4]

YGHR34C34

2.44

[62.0]

YGHR34C100

2.70

[68.6]

CATALOG

COMMERCIAL COPPER

NOMINAL GROUND

INSTALLATION TOOLS, DIE SET CAT. NO. (NUMBER OF CRIMPS)

NUMBER

CABLE RANGE

ROD DIA.

PAT750/Y750/Y35/Y39

①

Y45 HYPRESS

①

Y46 HYPRESS

①

YGHR26C12

1/2

[12.7]

S1012 (2)

YGHR26C58

#2 STR. (.292 DIA.)

5/8

[15.9]

➃

YGHR26C34

thru

3/4

[19.0]

PU998 (1)

②

2/0 STR. (.419 DIA.)

S1011 (2) S1012 (2)

YGHR26C100*

[25.4]

PU998 (1)

YGHR29C12

1/2

[12.7]

U1011 (2)

S1012 (2)

P1011 (2)

YGHR29C58

#4/0 STR. (.528 DIA.)

5/8

[15.9]

➃

YGHR29C34

thru

3/4

[19.0]

PU998 (1)

②

PU998 (1)

250 kcmil (.575 DIA.)

S1011 (2) S1012 (2)

③

YGHR29C100*

[25.4]

➃

PU998 (1)

YGHR34C58

300 kcmil (.630 DIA.)

5/8

[15.9]

S1012 (2)

YGHR34C34*

thru

3/4

[19.0]

➃

PU998 (1)

②

YGHR34C100*

500 kcmil (.813 DIA.)

[25.4]

S1011 (2)

P1011 (2)

MEETS ALL

IEEE

837 REQUIREMENTS

BURNDY

Products

Grounding

D-15

TYPE YGHR-C

HYTAIL™

High Strength
Irreversible
Compression Ground Rod Tap
Connectors

Type YGHR-C irreversible compression
grounding connector is engineered specifical-
ly for the Telecommunications Industry for
(1, 2 or 3) #2 solid, tinned or bare conductor
taps. UL467 Listed. Acceptable for direct burial
in earth or concrete. BURNDY

has designed

this connector to meet the stringent require-
ments of OSHA, the National Electric Code
(NEC), UL, and the Telecommunications
Industry. Performance and long life are this
connector’s basic design guidelines.

Features and Benefits

• Tap side 1, 2 or 3 conductors.

One connector style can be used for
many applications.

• Material is high conductivity wrought

copper extrusion, identical material to
the conductor.

High-conductivity copper minimizes
resistance and voltage drop. Eliminates
the possibility of corrosion due to
dissimilar metals.

• System engineered tooling.

Each tooling recommendation has
been designed to provide a reliable,
dependable connection.

• Contact BURNDY

for other ground rod diameters.

* PU998 and U1011 die sets require PUADP-1 adapter for

use in the Y46 HYPRESS™.
Tap positions may be left void when fewer than (3) conduc-
tors are used.

+ To order electro-tin plated connector for use on galvanized

steel ground rod add suffix -“TN” to the catalog number.

NOTE:

The ground rod hole diameter is larger for galvanized

steel ground rod in the tin plated connector.

TAP

RUN

AND

• The die index number is embossed on

connector after completion of crimp.

Facilitates speedy inspection of installed
connectors to ensure consistently
reliable and dependable connections.

• Prefilled with PENETROX™ and individually

sealed in clear polyethylene sheet.

Ensures the electrical integrity of the
finished connection by inhibiting moisture
and contaminates from entering the
contact area. Maintains long-term
high-conductivity.

• UL 467 Listed. Acceptable for direct burial.

May be used in direct burial or concrete
embedded grounding applications.
Provides quality assurance to recognized
industry NEC standards from an
independent party.

† Ground rod must be precrimped with die U2CABT (Index

No. 348) when PU998 die set is used in the Y35, Y750 or
Y46

▲

HYPRESS™ tools. For even greater mechanical resistance
use UPRECRIMP™ 58 dies.

** The Y750 utilizes PU dies and the U1011 die. The Y35 only

uses PU998 die set.

NOTE:

A 12" bend radius is recommended for the conductor.

INSTALLATION TOOLING

PAT750/Y35/Y750**

Y46*

CATALOG

GROUND ROD

DIE

NO. OF

DIE

NO. OF

DIE

NUMBER+

DIAMETER •

TAP CONDUCTOR

▲

NO.

CRIMPS

NO.

CRIMPS

INDEX

PU998†

(1)

#2 Sol. Copper 1, 2, or 3

PU998†

(1)

U1011

(2)

998 or

YGHR58C2W-3

5/8

may be connected

P998

(1)

1011

U1011

(2)

P1011

(2)

BURNDY

Products

Grounding

D-16

TYPE YGHA

HYLUG™

Heavy Duty Irreversible
Compression Terminals

Heavy duty HYLUG™ irreversible compres-
sion terminals designed not only to carry
short circuit load, but to also withstand high
mechanical stress. Each conductor element
has an inspection probe hole to insure proper
cable insertion. UL467 Listed. Acceptable for
direct burial in earth or concrete. UL486A
Listed. Prefilled with PENETROX™ com-
pound and strip sealed.

TYPE YGHS

HYLINK™

Heavy Duty Irreversible
Compression Terminals

Heavy duty HYLINK™

ground splice

designed not only to carry short circuit load,
but to also withstand high mechanical stress.
Each conductor element has an inspection
probe hole and a center stop to ensure
proper cable insertion.

UL467 Listed.

Acceptable for direct burial in earth or
concrete. UL486A Listed. Prefilled with
PENETROX™ compound and strip sealed.

①

Where a “U” or “PU” die is recommended with the Y45
HYPRESS™, a PT6515 adapter must be used.

➁

Where a “U” or “PU” die is recommended with the Y46
HYPRESS™, a PUADP-1 adapter must be used.

①

Where a “U” or “PU” die is recommended with the Y45
HYPRESS™, a PT6515 adapter must be used.

➁

Where a “U” or “PU” die is recommended with the Y46
HYPRESS™, a PUADP-1 adapter must be used.

INSPECTION PROBE HOLES

FOR CABLE STOP

KNURLED

RINGS

MEETS ALL

IEEE

837 REQUIREMENTS

MEETS ALL

IEEE

837 REQUIREMENTS

INSTALLATION TOOLS, DIE SET CAT. NO.,

CATALOG

AND (NUMBER OF CRIMPS)

NUMBER

COPPER CONDUCTOR SIZE

HYPRESS™ Y35/Y39/Y45

①

/Y46

②

/Y750 /PAT750

YGHA2C-2N

2 str.

U1CRT (1)

.75

.97

4.21

.26

YGHA25-2N

1/0 str.

U27RT (1)

.83

.91

4.60

.19

YGHA26-2N

2/0 str.

U28RT (1)

.83

.97

4.38

.26

YGHA27-2N

3/0 str.

U29RT (1)

1.18

1.08

4.94

.29

YGHA28-2N

4/0 str.

U30RT (2)

1.18

1.22

4.94

.30

YGHA29-2N

250 kcmil

U31RT (2)

1.18

1.28

4.94

.34

YGHA31-2N

350 kcmil

U34RT (2)

1.18

1.62

5.00

.43

YGHA34-2N

500 kcmil

U36RT (3)

1.48

1.72

5.42

.40

INSTALLATION TOOLS, DIE SET CAT. NO.,

CATALOG

AND (NUMBER OF CRIMPS)

NUMBER

COPPER CONDUCTOR SIZE

HYPRESS™ Y35/Y39/Y45

①

/Y46

②

/Y750 /PAT750

YGHS2C

2 str.

U1CRT (1)

.75

1.73

YGHS25

1/0 str.

U27RT (1)

.83

1.89

YGHS26

2/0 str.

U28RT (1)

.83

1.89

YGHS27

3/0 str.

U29RT (1)

1.18

2.59

YGHS28

4/0 str.

U30RT (2)

1.18

2.59

YGHS29

250 kcmil

U31RT (2)

1.18

2.59

YGHS31

350 kcmil

U34RT (2)

1.18

2.59

YGHS34

500 kcmil

U36RT (3)

1.48

3.19

BURNDY

Products

Grounding

D-17

TYPE YGA

HYLUG™

Grounding Irreversible
Compression Terminals

Irreversible compression HYLUG™ Ground
terminal specifically designed for grounding
applications. Each connector has an inspec-
tion probe hole to insure proper cable inser-
tion. UL467 Listed. Acceptable for direct
burial in earth or concrete. UL486A Listed.
Prefilled with PENETROX™ compound and
strip sealed.

①

Where a “U” or “PU” die is recommended with the Y45
HYPRESS™, a PT6515 adapter must be used.

Fig. 1

Fig. 2

Installation Tools, Die Set Cat. No., and

(number of crimps)

Mechanical

Hydraulic

Y35/Y39/Y45/PAT750

①

Copper

Y2MR

MD7-34R

OUR840

/Y46

②

/Y750

Catalog

Fig.

Conductor Die # (# of

Die # (# of

Stud

Number

No.

Size

crimps)

Size

W8CVT (2)

YGA8C-TC10

8 sol./8 str.

Red (4)

X8CRT (2)

U8CRT (2)

#10

.81

.41

1.57

.08

—

W8CVT (2)

YGA8C-TC14

8 sol./8 str.

Red (4)

X8CRT (2)

U8CRT (2)

1/4

.81

.44

1.69

.08

—

W8CVT (2)

YGA8C-TC516

8 sol./8 str.

Red (4)

X8CRT (2)

U8CRT (2)

5/16

.81

.51

1.75

.06

—

W8CVT (2)

YGA8C-2N

8 sol./8 str.

Red (4)

X8CRT (2)

U8CRT (2)

1/2

.81

.71

4.09

.05

—

W5CVT (2)

YGA6C-TC10

6 sol./6 str.

Blue (4)

X5CRT (2)

U5CRT (2)

#10

1.12

.42

1.89

.09

—

W5CVT (2)

YGA6C-TC14

6 sol./6 str.

Blue (4)

X5CRT (2)

U5CRT (2)

1/4

1.12

.45

2.02

.08

—

W5CVT (2)

YGA6C-TC516

6 sol./6 str.

Blue (4)

X5CRT (2)

U5CRT (2)

5/16

1.12

.51

2.08

.07

—

W5CVT (2)

YGA6C-2TC38E2G1

6 sol./6 str.

Blue (4)

X5CRT (2)

U5CRT (2)

3/8

1.12

.58

3.42

.06

.75

W5CVT (2)

YGA6C-2N

6 sol./6 str.

Blue (4)

X5CRT (2)

U5CRT (2)

1/2

1.12

.83

4.40

.12

1.75

W2CVT (2)

YGA2C-2TC38

2 sol./2 str.

Brown (4)

X2CRT (2)

U2CRT (2)

3/8

1.25

.60

3.48

.12

1.00

W2CVT (2)

YGA2C-2TC38E2G1

2 sol./2 str.

Brown (4)

X2CRT (2)

U2CRT (2)

3/8

1.25

.60

3.66

.12

.75

W2CVT (2)

YGA2C-2N

2 str.

Brown (4)

X2CRT (2)

U2CRT (2)

1/2

1.22

.81

4.71

.12

1.75

W25VT (4)

YGA25-2N

1/0 str.

—

X25RT (4)

U25RT (2)

1/2

1.35

.81

4.91

.12

1.75

W26VT (4)

YGA26-2N

2/0 str.

—

X26RT (4)

U26RT (2)

1/2

1.45

.81

4.89

.12

1.75

W28VT (4)

YGA28-2N

4/0 str.

—

X28RT (4)

U28RT (2)

1/2

1.57 1.00 5.06

.14

1.75

YGA29-2N

250 kcmil

—

W29VT (4)

U29RT (2)

1/2

1.57 1.09 5.16

.16

1.75

YGA34-2N

500 kcmil

—

W34VT (4)

U34RT (4)

1/2

2.20 1.52 5.94

.23

1.75

➁

Where a “U” or “PU” die is recommended with the Y46
HYPRESS™, a PUADP-1 adapter must be used.

BURNDY

Products

Grounding

D-18

TYPE YGS

HYLINK™

Grounding Irreversible
Compression Splices

Irreversible compression HYLINK™ ground
splices specifically designed for grounding
applications. Each conductor element has an
inspection probe hole and a center stop to
ensure proper cable insertion. UL467 Listed.
Acceptable for direct burial in earth or
concrete. UL486A Listed. Prefilled with
PENETROX™ compound and strip sealed.

①

Where a “U” or “PU” die is recommended with the Y45
HYPRESS™, a PT6515 adapter must be used.

➁

Where a “U” or “PU” die is recommended with the Y46
HYPRESS™, a PUADP-1 adapter must be used.

③

Use "X" with OUR840, "W" with MD6/MD7.

INSTALLATION TOOLS, DIE SET CAT. NO., AND

(NUMBER OF CRIMPS)

MECHANICAL

HYDRAULIC

COPPER

Y2MR

MD7-34R

OUR840

Y35/Y39/Y45

①

CATALOG

CONDUCTOR

DIE # (# OF

/Y46

②

/Y750/PAT750

NUMBER

SIZE

CRIMPS)

DIE # (# OF CRIMPS)

W2CVT (2)

YGS2C

2 str.

Brown (4)

X2CRT (2)

U2CRT (2)

1.22

2.67

YGS8C

#8 sol./str.

—

X8CRT, W8CRT, W8CVT

➂

U8CRT (2)

.78

1.75

YGS6C

#6 sol./str.

—

X5CRT, W5CRT, W5CVT

➂

U6CRT (2)

1.09

2.38

W25VT (4)

YGS25

1/0 str.

—

X25RT (4)

U25RT (2)

1.35

2.97

W26VT (4)

YGS26

2/0 str.

—

X26RT (4)

U26RT (2)

1.45

3.13

W28VT (4)

YGS28

4/0 str.

—

X28RT (4)

U28RT (2)

1.57

3.37

YGS29

250 kcmil

—

W29VT (4)

U29RT (2)

1.57

3.37

YGS34

500 kcmil

—

W34VT (4)

—

U34RT (4)

2.20

4.63

BURNDY

Products

Grounding

TYPE YGF

GROUNDING PLATE

The irreversible compression ground plate is
designed to withstand the rigors of concrete
construction. The ground plates are made of
high strength, high-conductivity cast copper
alloy body with a pure wrought copper
compression element. In addition to the
tapped NEMA size holes and spacing on the
face, the plate comes with a tapped hole on
the underside for ease of positioning prior to
pouring the concrete.

UL467 Listed.

Acceptable for direct burial in earth or
concrete.

Prefilled with PENETROX™

compound and strip sealed.

D-19

NOTES:

①

This tapped hole may be used to position the grounding
plate on a threaded rod prior to placement of the concrete.

ORDERING INFORMATION

①

Where a “U” or “PU” die is recommended
with the Y45 HYPRESS™, a PT6515
adapter must be used.

Fig. 1

Fig. 2

MEETS ALL

IEEE

837 REQUIREMENTS

①

3/8-16 thread with 1.00 EFF. Thread is standard. If other
thread is required, add appropriate Code No. to Catalog No.
for desired thread.
-50 (1/2 -13, .94 EFF. Thread), -62 (5/8 -11, .94 EFF.
Thread) and -75 (3/4 -10, .81 EFF. Thread)
Example: YGF34-4N-50 is YGF34-4N with 1/2 -13 Thread

②

Plastic plugs are provided to keep dirt out of the threaded
holes until the attachment of grounding terminals.

Catalog
Number

Fig. No.

YGF29-2N

2.00

3.25

3.62

5.78

1.31

2.00

YGF29-4N

3.25

3.62

5.78

1.31

2.00

YGF34-2N

2.00

3.25

4.62

5.40

1.31

2.19

YGF34-4N

3.75

4.62

5.90

1.31

2.19

Installation Tools,

Die Set Cat. No., and

(number of crimps)

Catalog

Copper

Tapped Holes

HYPRESS™

Number

Conductor Range

Size

Hole Centers

PAT750/Y750/Y35/Y39

Y45

①

Y46

②

YGF29-2N

2 - 250 kcmil

1/2 - 13

1-3/4

U997 (1)

YGF29-4N

2 - 250 kcmil

1/2 - 13

1-3/4

U997 (1)

YGF34-2N*

250 - 500 kcmil

1/2 - 13

1-3/4

U1011 (3)

S1011 (2)

P1011 (2)

YGF34-4N*

250 - 500 kcmil

1/2 - 13

1-3/4

U1011 (3)

S1011 (2)

P1011 (2)

➁

Where a “U” or “PU” die is recommended
with the Y46 HYPRESS™, a PUADP-1
adapter must be used.

* These connectors can only be installed

using the Y750, Y45 or Y46 HYPRESS™
with recommended dies. These connec-
tors CAN NOT be installed with the Y35 or
Y39 HYPRESS™.

BURNDY

Products

Grounding

D-21

TYPE YGIB

(Continued)

GROUNDLINK™ CONNECTOR

COPPER

iBEAM

CONDUCTOR

FIG.

FLANGE

SUGGESTED TERMINALS

RANGE

CATALOG NUMBER

NO.

“L”

“J”

THICKNESS

COPPER CONDUCTOR

TERMINAL

“T” REF.

#2 STR. AWG

YGHA2C-2N

.26

YGIBS28-338-2N

3.00

1/0 STR. AWG

YGHA25-2N

.19

2 - 4/0 AWG

.250

2/0 STR. AWG

YGHA26-2N

.26

YGIBW28-338-2N

3.00

4/0 STR. AWG

YGHA28-2N

.30

YGIBS34-338-2N

.338

250 kcmil

YGHA29-2N

.34

250 - 500 kcmil

YGIBW34-338-2N

6.00

500 kcmil

YGHA34-2N

.40

#2 STR. AWG

YGHA2C-2N

.26

YGIBS28-400-2N

3.00

1/0 STR. AWG

YGHA25-2N

.19

2 - 4/0 AWG

.338

2/0 STR. AWG

YGHA26-2N

.26

YGIBW28-400-2N

3.00

4/0 STR. AWG

YGHA28-2N

.30

YGIBS34-400-2N

.400

250 kcmil

YGHA29-2N

.34

250 - 500 kcmil

YGIBW34-400-2N

6.00

500 kcmil

YGHA34-2N

.40

#2 STR. AWG

YGHA2C-2N

.26

YGIBS28-462-2N

3.00

1/0 STR. AWG

YGHA25-2N

.19

2 - 4/0 AWG

.400

2/0 STR. AWG

YGHA26-2N

.26

YGIBW28-462-2N

3.00

4/0 STR. AWG

YGHA28-2N

.30

YGIBS34-462-2N

.462

250 kcmil

YGHA29-2N

.34

250 - 500 kcmil

YGIBW34-462-2N

6.00

500 kcmil

YGHA34-2N

.40

1/2 - 13

#2 STR. AWG

YGHA2C-2N

.26

YGIBS28-550-2N

3.00

1/0 STR. AWG

YGHA25-2N

.19

2 - 4/0 AWG

4.62

2/0 STR. AWG

YGHA26-2N

.26

YGIBW28-550-2N

3.00

4/0 STR. AWG

YGHA28-2N

.30

YGIBS34-550-2N

.550

250 kcmil

YGHA29-2N

.34

250 - 500 kcmil

YGIBW34-550-2N

6.00

500 kcmil

YGHA34-2N

.40

#2 STR AWG

YGHA2C-2N

.26

YGIBS28-613-2N

3.00

1/0 STR. AWG

YGHA25-2N

.19

2 - 4/0 AWG

.550

2/0 STR. AWG

YGHA26-2N

.26

YGIBW28-613-2N

3.00

4/0 STR. AWG

YGHA28-2N

.30

YGIBS34-613-2N

.613

250 kcmil

YGHA29-2N

.34

250 - 500 kcmil

YGIBW34-613-2N

6.00

500 kcmil

YGHA34-2N

.40

#2 STR. AWG

YGHA2C-2N

.26

YGIBS28-675-2N

3.00

1/0 STR. AWG

YGHA25-2N

.19

2 - 4/0 AWG

.613

2/0 STR. AWG

YGHA26-2N

.26

YGIBW28-675-2N

3.00

4/0 STR. AWG

YGHA28-2N

.30

YGIBS34-675-2N

.675

250 kcmil

YGHA29-2N

.34

250 - 500 kcmil

YGIBW34-675-2N

6.00

500 kcmil

YGHA34-2N

.40

BURNDY

Products

Grounding

D-22

TYPE GSTUD-HY

VERSITAIL™

Structural Steel Grounding
Connector

INSTALLATION

1. Weld the VERSITAIL™ to the steel

member.

2. Select the proper connector for your

specific application.

a. FOR COMPRESSION CONNECTORS

Select the proper BURNDY

“YGHP,”

connector. Clean the conductor, join the
VERSITAIL™ and the grounding con-
ductor together with the recommended
tool and die set, then crimp the connec-
tor over the knurled area of the VERSI-
TAIL™.

b. FOR MECHANICAL CONNECTORS

Select the properly sized BURNDY

connector. Clean the conductor, then
apply PENETROX™ E oxide inhibiting
compound on the contact area for
increased effectiveness and service life.
Put the connector over the knurled area
of the VERSITAIL™ and apply the
recommended torque value for correct
installation.

SPECIFICATIONS

• Low Carbon, hot rolled steel.
• Pure copper plated finish.

FEATURES

• The VERSITAIL™ may be welded to steel

surfaces quickly and easily with normal
construction equipment.

• The VERSITAIL™ eliminates costly disk

grinding and the need to expose virgin
metal. The welding process burns through
the oxidation and “scale” to establish
excellent electrical grounding continuity.

• The VERSITAIL™ may be installed by the

welder in the field or at the steel fabricator
based on customer preference.

• The VERSITAIL™ pure copper coating over

low carbon, hot rolled steel is compatible
with standard welding processes.
No toxic gasses are generated.

• The VERSITAIL™

knurled surface is

copper plated and specifically designed to
ensure excellent mechanical gripping and
electrical integrity for BURNDY

compres-

sion and mechanical connectors in all
grounding applications.

• The VERSITAIL™ may be installed during

adverse weather conditions thus eliminating
costly construction delays.

BENEFITS

Low installation cost.
• No drilling . . . No cleaning . . .
• No special preparation

* This is the equivalent rating for continuous service. Larger

conductors may be connected using both compression and
bolted connectors in potential ground fault applications.

A (STOCK

DIA.)

KNURLED

END

B (DIA. OVER KNURL)

(FLATTENING

RESULTANT)

1.25

[32]

TYPICAL

LETTERING

2.19

[56]

45°

ELECTRICAL
EQUIVALENT

NOM.

DIMENSIONS

COPPER

CATALOG

ROD

CONDUCTOR SIZE

NUMBER

SIZE

IN. [MM]

(AWG.)*

GSTUD14HY

1/4

.25 [6.3]

.26 [6.6]

4.81 [122.2]

.19 [4.8]

GSTUD38HY

3/8

.38 [9.7]

.39 [9.9]

5.81 [147.6]

.25 [6.4]

GSTUD916HY

5/8

.56 [14.2]

.57 [14.5]

5.68 [144.3]

.38 [9.7]

1/0

GSTUD34HY

3/4

.75 [19.0]

.76 [19.3]

5.81 [147.6]

.51 [13.0]

4/0

BURNDY

Products

Grounding

D-25

MECHANICAL
GROUNDING
CONNECTORS

More than 60 years of technological innova-
tion has made BURNDY

mechanical

grounding connectors one of the most widely
used, highly respected lines in the industry.
There is virtually no grounding application

TYPES KC, K2C

SERVIT POST™

For Copper Cable to Flat

SERVIT POST™ used to ground one or two
cables to steel structures, fence posts, trans-
formers. Also used to tap one or two cables
from bus bar. One-wrench installation.

K2C

problem that this diversified line cannot help
solve.

All BURNDY

mechanical grounding connec-

tors have been designed for easy installation
and for outstanding durability. Only the finest

† For 1 conductor.
‡ For 1 or 2 conductors.
Add “NSP” suffix to have connector supplied w/split lockwasher
and nut.

high copper alloys are used in their manufac-
ture, ensuring top performance under the
most extreme environmental conditions.

UL467 Listed for direct burial applications in
earth or concrete.

Catalog Number

Conductor

Stud

Type KC †

Type K2C ‡

Stranded

Solid

Diameter

CFx

CFy

KC15

K2C15

3/8

1/2

KC15B1

K2C15B1

12 - 9

12 - 8

1/4 - 20

7/8

1/2

3/8

5/8

7/8

KC17

K2C17

3/8

1/2

KC17B1

K2C17B1

10 - 7

10 - 6

1/4 - 20

7/8

5/8

7/16

7/8

KC20

K2C20

13/32

5/8

KC20B1

K2C20B1

10 - 5

10 - 4

5/16 - 18

27/32

11/16

1/2

7/8

1-1/8

KC22

K2C22

15/32

5/8

KC22B1

K2C22B1

10 - 3

10 - 2

3/8 - 16

31/32

3/4

5/8

1-1/8

1-1/4

KC23

K2C23

15/32

5/8

KC23B1

K2C23B1

8 - 2

10 - 1

3/8 - 16

31/32

13/16

5/8

1-1/8

1-3/8

KC25

K2C25

9/16

3/4

KC25B1

K2C25B1

2 - 1/0

2 - 2/0

1/2 - 13

1-1/16

15/16

3/4

1-1/4

1-1/8

1-5/8

KC26

K2C26

17/32

3/4

KC26B1

K2C26B1

2 - 2/0

2 - 3/0

1/2 - 13

1-1/16

7/8

1-1/4

1-3/8

1-7/8

KC28

K2C28

3/4

KC28B1

K2C28B1

1 - 4/0

5/8 - 11

1-1/4

1-1/2

1-3/16

1-1/2

1-3/4

2-1/4

KC31

K2C31

3/4

KC31B1

K2C31B1

1 - 350

—

5/8 - 11

1-1/4

1-11/16

1-3/8

1-1/2

2-1/4

2-7/8

KC34

K2C34

1-1/4

KC34B1

K2C34B1

3/0 - 500

—

3/4 - 10

1-1/2

1-5/8

1-3/4

2-3/8

3-1/4

BURNDY

Products

Grounding

D-26

TYPE KS

SERVIT™

For Copper

UL467 Listed for direct burial applications in
earth or concrete. Compact, high-strength,
high copper alloy SERVIT™ split-bolt has
free-running threads and easy to grip wrench
flats. Highly resistant to cracking and
corrosion.

TYPES KC22J12T13,
EQC632C

TRANSFORMER GROUND
CONNECTORS

For Copper

Fits all standard EEI NEMA distribution
transformers as a tank grounding terminal.

Both, one-wrench installation.

Type EQC632C

Type KC22J12T13

Stud Size =

⁄

” - 13

CATALOG NUMBER

RANGES

KC22J12T13

8 Sol. - 2 Sol.

KC26

2 Sol. - 2/0 Str.

KC34J12T13

3/0 - 500 Str.

EQC632C

8 Sol. - 2 Str.

Catalog

Copper Conductor Range

Rebar w/ (1)

Recommended

Number

Cross Flats

(Sol. - Str.)

No. 8 Sol. Cu

Torque In. Lb.

KS15

.50

.85

.38

12 AWG - 8 AWG

N/A

KS17

.63

1.14

.45

8 AWG - 6 AWG

N/A

165

KS20

.69

1.20

.51

8 AWG - 4 AWG

N/A

165

KS22

.75

1.50

.60

6 AWG - 3 AWG

N/A

275

KS23

.82

1.54

.62

6 AWG - 2 AWG

N/A

275

KS25

.94

1.77

.73

4 AWG - 1/0

N/A

385

2 AWG - 2/0

KS26

1.05

1.94

.82

6 AWG - 8 AWG Str./Sol.

(3/8

)

385

KS27

1.36

1.86

1.17

1 AWG - 3/0

N/A

500

1 AWG - 250 kcmil

KS29

1.36

2.07

1.17

6 AWG - 8 AWG Str./Sol.

(1/2

)

650

1/0 AWG - 350 kcmil

KS31

1.70

2.51

1.41

6 AWG - 8 AWG Str./Sol.

(5/8

)

650

2/0 AWG - 500 kcmil

KS34

1.82

2.79

1.48

6 AWG - 8 AWG Str./Sol.

(3/4

)

825

BURNDY

Products

Grounding

D-28

TYPE GAR

FENCE POST GROUNDING
CONNECTOR

For Parallel or 90°
Copper Cable
Connection

To Rod or Pipe with
the Same Connector

High copper alloy ground connector for join-
ing a range of cable, parallel or at right angles
to rod or tube. Especially good for fence
posts. High copper alloy cast body with
DURIUM™ U-bolts, nuts and lockwashers,
permit entire connection to be buried in
ground or concrete without danger of
corrosion.
• One-wrench installation.
• UL467 Listed.
• Acceptable for direct burial.

Catalog

Conductor

Number

Tube I.P.S.

Rod Size or O.D. Range

Cable

GAR114C

8 Sol. - 4 Str.

GAR1126

1/4

1/2

4 Sol. - 2/0 Str.

2-1/2

1-7/8

GAR1129

2/0 Sol. - 250

GAR644C

8 Sol. - 4 Str.

3/8

GAR6426

4 Sol. - 2/0 Str.

2-7/8

2-1/8

GAR6429

3/8

5/8 - 3/4

2/0 Sol. - 250

GAR6434

300 - 500

3-1/2

1/2

2-1/2

GAR144C

8 Sol. - 4 Str.

2-3/4

GAR1426

4 Sol. - 2/0 Str.

3/8

2-3/8

GAR1429

1/2 - 3/4

7/8 - 1

2/0 Sol. - 250

GAR1434

300 - 500

3-3/4

1/2

2-3/4

GAR154C

8 Sol. - 4 Str.

GAR1526

4 Sol. - 2/0 Str.

2-7/8

3/8

2-5/8

GAR1529

1-1/8 - 1-1/4

2/0 Sol. - 250

3-3/8

GAR1534

300 - 500

4-1/2

1/2

GAR164C

8 Sol. - 4 Str.

GAR1626

4 Sol. - 2/0 Str.

3-1/2

3/8

GAR1629

1-1/4

1-3/8 - 1-1/2

2/0 Sol. - 250

GAR1634

300 - 500

4-1/4

1/2

3-3/8

GAR174C

8 Sol. - 4 Str.

GAR1726

4 Sol. - 2/0 Str.

3/8

3-1/4

GAR1729

1-1/2

1-5/8 - 1-7/8

2/0 Sol. - 250

GAR1734

300 - 500

4-5/8

1/2

2-5/8

GAR184C

8 Sol. - 4 Str.

GAR1826

4 Sol. - 2/0 Str.

4-1/4

3/8

3-3/4

GAR1829

2 - 2-3/8

2/0 Sol. - 250

4-1/2

GAR1834

300 - 500

5-1/4

1/2

4-1/8

GAR194C

8 Sol. - 4 Str.

GAR1926

4 Sol. - 2/0 Str.

3/8

4-1/4

GAR1929

2-1/2

2-1/2 - 7/8

2/0 Sol. - 250

GAR1934

300 - 500

5-5/8

1/2

4-5/8

BURNDY

Products

Grounding

D-29

TYPE GAR

(Continued)

FENCE POST GROUNDING
CONNECTOR

Contact BURNDY

for additional pipe and wire size

combinations not shown.

Catalog

Conductor

Number

Tube I.P.S.

Rod Size or O.D. Range

Cable

GAR204C

8 Sol. - 4 Str.

5-5/8

3/8

4-3/4

GAR2026

4 Sol. - 2/0 Str.

GAR2029

3 - 3-1/2

2/0 Sol. - 250

GAR2034

300 - 500

6-3/8

1/2

5-1/4

GAR214C

8 Sol. - 4 Str.

GAR2126

4 Sol. - 2/0 Str.

6-1/4

3/8

5-3/8

GAR2129

3-1/2

3-1/2 - 4

2/0 Sol. - 250

GAR2134

300 - 500

6-3/4

1/2

5-3/4

GAR224C

8 Sol. - 4 Str.

GAR2226

4 Sol. - 2/0 Str.

6-3/8

3/8

5-7/8

GAR2229

4 - 4-1/2

2/0 Sol. - 250

GAR2234

300 - 500

6-7/8

1/2

6-1/4

GAR244C

8 Sol. - 4 Str.

GAR2426

4 Sol. - 2/0 Str.

7-3/4

3/8

6-7/8

GAR2429

—

2/0 Sol. - 250

GAR2434

300 - 500

8-5/8

1/2

7-1/4

GAR8629

—

2/0 Sol. - 250

8-13/16

1/2

8-3/8

BURNDY

Products

Grounding

D-30

TYPES GAR-BU AND
GAR3902 SERIES

GROUND CONNECTORS

Type GAR-BU is a high-conductivity copper
ground connector for connecting a small to
medium range copper ground conductor to
water pipe as well as structural and reinforc-
ing rod shapes. Universal acceptance of
several sizes of cylindrical shapes makes this
suitable for industrial construction and main-
tenance work as well as cathodic protection.
Cable clamp swivels to permit parallel
grounding of one pipe or 90° degree cable
run for grounding several parallel pipes.
Single wrench installation. UL467 Listed and
CSA certified.

TYPE GAR-RB

For Reinforcement Bar

* Type GAR-BU is supplied with DURIUM™ silicon bronze

hardware and is listed for direct burial.

UL467 listed for direct burial in earth or concrete.

Features and benefits

• Cable clamp swivels at 90°.

Permits parallel grounding of one pipe
or a 90° cable run for grounding several
parallel pipes.

• One-wrench installation.

Simplified installation.

• DURIUM™ silicon bronze hardware (-BU

Series)*.

Long lasting corrosion resistance and
acceptable for direct burial in earth
or concrete.

• UL467 Listed.

Provides quality assurance to recognized
industry NEC standards from an
independent party.

CATALOG

RECOMMENDED

NUMBER *

CABLE RANGE

IPS SIZE

O.D. RANGE

TIGHTENING TORQUE

GAR3902-BU

1/2

- 1

.840 - 1.32

3.50

3.25

GAR3903-BU

1-1/4

- 2

1.66 - 2.38

4.00

4.25

GAR3904-BU

2-1/2

- 3-1/2

2.88 - 4.00

6.50

6.00

GAR3905-BU

- 5

4.50 - 5.56

7.50

GAR3906-BU

#4 - 4/0 AWG

6.62

8.50

3/8

- 16

8.62

240 in. - lbs.

GAR3907-BU

8.62

10.00

10.62

GAR3908-BU

10.75

12.00

12.75

GAR3909-BU

12.75

14.00

14.75

GAR3902

1/2

- 1

.840 - 1.32

3.50

3.25

GAR3903

1-1/4

- 2

1.66 - 2.38

4.00

4.25

GAR3904

2-1/2

- 3-1/2

2.88 - 4.00

6.50

6.00

GAR3905

- 5

4.50 - 5.56

7.50

GAR3906

#4 - 4/0 AWG

6.62

8.50

3/8

- 16

8.62

240 in. - lbs.

GAR3907

8.62

10.00

10.62

GAR3908

10.75

12.00

12.75

GAR3909

12.75

14.00

14.75

CATALOG

COPPER CONDUCTOR

NUMBER

REBAR

IPS SIZE

O.D. RANGE

ROD

MIN.

MAX.

GAR644C-RB

#3 - 6 (.375 - .750)

3/8

.625 - .75

5/8 - 3/4

8 Sol.

4 Str.

BURNDY

Products

Grounding

D-31

TYPE GAR-TC

WATER PIPE GROUND
CONNECTOR

Type GAR-TC is a high-conductivity copper
ground connector that features a pre-drilled
pad, allowing a 2-hole compression terminal
to be directly connected to water pipe as well
as structural and reinforcing rod shapes.
Universal acceptance of several sizes of
cylindrical shapes makes this suitable for
industrial construction and maintenance work
as well as telecommunications grounding.
Terminal may be mounted parallel, 45° or 90°
degrees to the pipe. Acceptable for direct
burial.

Features and Benefits

• Large, smooth connector contact area

between pipe and ground clamp

Provides large surface contact area
to maximize contact area between
connector and pipe.

• The GAR-TC mounting pad permits

parallel, 45° or 90° angle connections
to the pipe.

Provides maximum flexibility for
field installation.

• Pre-drilled pad for (2) 3/8

bolts on

centers.

Allows direct mounting of (2) hole
compression terminals up to 750 kcmil
to pipe.

①

Add suffix “-TNET” for electro-tin plated connector and
electro-tin plated DURIUM™ silicon bronze hardware. Tin
plated catalog number includes mounting hardware for
second bolt hole.

②

TMH-289 includes (1) 38 x 125 HEB, (1) 38 CHEN, (1) 38
SW and (2) 38 FW. Order separately.

Fig. 1

Fig. 2

PATENTED

MOUNTING PAD
FOR (2) 3/8"
BOLTS - 1" L

J
MOUNTING PAD
DURIUM 3/8"
SILICON BRONZE
HARDWARE

• DURIUM™ silicon bronze hardware.

Provide long lasting corrosion resistance
acceptable for direct burial in earth
or concrete.

• One-wrench installation.

Simplified installation.

• UL467 Listed.

Provides quality assurance to recognized
industry NEC standards from an
independent party. Type GAR-TC is
acceptable for direct burial

PIPE DIA.

CAST HIGH COPPER ALLOY SADDLE

COMPRESSION LUG WITH PAD
FOR (2) 3/8" DIA. BOLTS
ON 1" CENTERS. 750 KCMIL MAX.

CATALOG

FIG.

ACCOMMODATES

RECOMMENDED

NUMBER

NO.

I.P.S.

O.D. SIZE

TIGHTENING TORQUE

GAR3902TC

1/2

- 1

.840 - 1.32

3.50

3.75

GAR3903TC

1-1/4

- 2

1.66 - 2.38

4.00

4.75

GAR3904TC

2-1/2

- 3-1/2

2.88 - 4.00

6.50

3/8

- 16

6.50

240 in.-lbs.

GAR3905TC

- 5

4.50 - 5.56

7.50

8.00

GAR3906TC

6.62

8.50

9.12

GAR3907TC

8.62

10.00

11.25

GAR3908TC

10.75

12.00

3/8

- 16

13.25

240 in.-lbs.

GAR3909TC

12.75

14.00

15.25

NOTE:

Clean pipe surface beneath saddle until virgin metal is
exposed, install GAR-TC ground connector and for
maximum
conductivity, apply PENETROX

-E oxide inhibiting

compound around perimeter of the saddle.

BURNDY

Products

Grounding

D-32

TYPE GD

CABLE TO ROD/TUBE
GROUND CONNECTOR

For Two Copper Cables to Rod
or Tube

High copper alloy ground connector for join-
ing a range of two parallel cables to rod or
pipe. Especially good for grounding fence
posts. High copper alloy cast body with
DURIUM™ U-bolts, nuts, and lockwashers
make the GD suitable for burial in ground or
concrete. One-wrench installation. UL467
Listed. Acceptable for direct burial in earth
or concrete.

Complies with NFPA 78-86 HEAVY DUTY stacks.
(Order: LD for lead plating for HEAVY DUTY stack
applications.)

Catalog

Conductor

Number

Tube I.P.S.

Rod Size or O.D. Range

Cable

GD1526

4 Sol. - 2/0 Str.

GD1529

1-1/8 - 1-1/4

2/0 Sol. - 250

3-3/8

2-5/8

GD1626

4 Sol. - 2/0 Str.

GD1629

1-1/4

1-3/8 - 1-1/2

2/0 Sol. - 250

3-1/2

3/8

GD174C

8 Sol. - 4 Str.

GD1726

4 Sol. - 2/0 Str.

3-1/4

GD1729

1-1/2

1-5/8 - 1-7/8

2/0 Sol. - 250

GD1734

300 - 500

4-5/8

1/2

3-5/8

GD184C

8 Sol. - 4 Str.

GD1826

4 Sol. - 2/0 Str.

4-3/8

3/8

3-3/4

GD1829

2 - 2-3/8

2/0 Sol. - 250

GD1834

300 - 500

5-3/8

1/2

4-1/8

GD194C

8 Sol. - 4 Str.

GD1926

4 Sol. - 2/0 Str.

3/8

4-1/4

GD1929

2-1/2

2-1/2 - 2-7/8

2/0 Sol. - 250

GD1934

300 - 500

1/2

4-5/8

GD204C

8 Sol. - 4 Str.

GD2026

4 Sol. - 2/0 Str.

5-5/8

3/8

4-7/8

GD2029

3 - 3-1/2

2/0 Sol. - 250

GD2034

300 - 500

6-3/8

1/2

5-1/4

GD214C

8 Sol. - 4 Str.

GD2126

4 Sol. - 2/0 Str.

6-1/4

3/8

5-3/8

GD2129

3-1/2

3-1/2 - 4

2/0 Sol. - 250

GD2134

300 - 500

6-7/8

1/2

5-3/4

GD224C

8 Sol. - 4 Str.

GD2226

4 Sol. - 2/0 Str.

6-3/8

3/8

5-7/8

GD2229

4 - 4-1/2

2/0 Sol. - 250

GD2234

300 - 500

6-7/8

1/2

6-1/4

BURNDY

Products

Grounding

D-33

TYPE GP

GROUND CONNECTOR

For Two Copper Cables
to Rod or Pipe

High copper alloy ground connector for join-
ing a range of parallel cables perpendicular to
rod, pipe or column. Also used with one
groove for run, the other for tap to equipment.
High copper alloy cast body and DURIUM™
U-bolts, nuts, and lockwashers make the GP
suitable for direct burial in the ground or
concrete. One-wrench installation. UL467
Listed. Acceptable for direct burial in earth
or concrete.

TYPE GK

GROUND CONNECTOR

For Three Copper Cables to
Rod or Pipe

High copper alloy ground connector for join-
ing three equal cables to rod or tube. Cable
grooves take a wide range of cable. High
copper alloy cast body and DURIUM™
U-bolts, nuts, and lockwashers make the GK
suitable for direct burial in soil or concrete.
One-wrench installation.

UL467 Listed.

Acceptable for direct burial in earth or
concrete.

Catalog

Conductor

Number

Tube I.P.S.

Rod Size or O.D. Range

Cable

GP114C

8 Sol. - 4 Str.

GP1126

1/4

1/2

4 Sol. - 2/0 Str.

1-7/8

GP1129

2/0 Sol. - 250

2-1/2

GP644C

8 Sol. - 4 Str.

3/8

GP6426

4 Sol. - 2/0 Str.

2-1/8

GP6429

3/8

5/8 - 3/4

2/0 Sol. - 250

2-7/8

GP6434

300 - 500

3-1/2

1/2

2-1/2

GP144C

8 Sol. - 4 Str.

2-3/4

GP1426

4 Sol. - 2/0 Str.

2-3/8

GP1429

1/2 - 3/4

7/8 - 1

3/0 Sol. - 250

GP1434

300 - 500

3-3/4

1/2

2-3/4

GP164C

8 Sol. - 4 Str.

GP1629

1-1/4

1-5/8

2/0 Sol. - 250

3-1/2

GP1726

1-1/2

1-7/8

4 Sol. - 2/0 Str.

3-1/4

GP184C

8 Sol. - 4 Str.

4-1/8

3/8

GP1826

2-3/8

4 Sol. - 2/0 Str.

4-3/8

3-11/16

GP2026

3-1/2

4 Sol. - 2/0 Str.

5-1/2

4-13/16

GP2226

4-1/2

4 Sol. - 2/0 Str.

6-3/8

5-13/16

Catalog

Conductor

Number

Tube I.P.S.

Rod Size or O.D. Range

Cable

GK114C

8 Sol. - 4 Str.

2-1/2

GK1126

1/4

1/2

4 Sol. - 2/0 Str.

2-1/2

3/8

2-3/4

GK1129

2/0 Sol. - 250

1/2

3-3/8

GK644C

8 Sol. - 4 Str.

2-5/8

GK6426

4 Sol. - 2/0 Str.

2-7/8

3/8

GK6429

3/8

5/8 - 3/4

2/0 Sol. - 250

3-1/2

GK6434

300 - 500

3-1/2

1/2

GK1426

4 Sol. - 2/0 Str.

2-3/4

3-1/4

GK1429

1/2 - 3/4

7/8 - 1

2 Sol. - 250

3-7/8

GK1434

300 - 500

3-3/4

1/2

4-3/8

GK1526

4 Sol. - 2/0 Str.

3-3/8

3/8

3-1/2

GK1529

1-1/8 - 1-1/4

2/0 Sol. - 250

3-3/4

1/2

4-1/8

GK1626

4 Sol. - 2/0 Str.

3-1/2

3/8

3-7/8

GK1629

1-1/4

1-3/8 - 1-1/2

2/0 Sol. - 250

4-1/4

1/2

4-1/2

GK1726

4 Sol. - 2/0 Str.

3/8

4-1/8

GK1729

1-1/2

1-5/8 - 1-7/8

2/0 Sol. - 250

4-5/8

1/2

4-3/4

GK1826

4 Sol. - 2/0 Str.

4-1/4

3/8

4-5/8

GK1829

2 - 2-3/8

2/0 Sol. - 250

4-3/8

1/2

5-1/8

GK1926

4 Sol. - 2/0 Str.

3/8

5-1/8

GK1929

2-1/2

2-1/2 - 2-7/8

2/0 Sol. - 250

1/2

5-5/8

BURNDY

Products

Grounding

D-34

CAST BRONZE
CLAMPS FOR
CONDUIT

Pressure bar type conduit hub adjusts for
1/2

, 3/4

EMT or 1/2

rigid conduit. Hub

swings 360° for easy alignment. Zinc plated
hardware.

CAST BRONZE
GROUND CLAMPS

For connecting grounding conductor to water
pipe or copper tube. "D" indicates UL467
Listed for direct burial in earth and concrete
and are supplied with silicon bronze hard-
ware. "B" indicates brass hardware.

BUDGET PRICE
CAST BRONZE
GROUND CLAMP

Similar to above but lighter duty.

RECOMMENDED

ACCOMMODATES

REFERENCE

SCREW TORQUE

CONDUCTOR RANGE

DIMENSIONS

“INCH POUNDS”

CATALOG

WATER

HUB

PIPE

WIRE

NUMBER

PIPE

GROUND

SIZE

CLAMP

1/2 - 1

2.07

3.19

C-11JPT

[13 - 25]

[53]

[81]

1-1/4 - 2

10 - 6

1/2

2.70

3.83

2.70

C-22JPT

[32 - 51]

Sol.

[13]

[69]

[97]

[69]

50 in.-lb.

2-1/2 - 4

4.39

5.15

C-4JPT

[64 - 102]

[112]

[131]

RECOMMENDED

ACCOMMODATES

SCREW TORQUE

CONDUCTOR RANGE

“INCH POUNDS”

CATALOG WATER

REFERENCE DIMENSIONS

PIPE

WIRE

NUMBER

PIPE

REBAR

GROUND

CLAMP

C-11N

—

C-11D

1/2 - 1

#4 - #6

10 - 2

1.81

2.25

.63

C-11B

[13 - 25]

Str.

[46]

[56]

[16]

C-22

1-1/4 - 2

10 - 2

2.38

3.63

.75

1.00

C-22D

[32 - 51]

Str.

[60]

[92]

[19]

[25]

50 in.-lb.

2-1/2 - 4

—

10 - 2

4.13

6.25

.96

1.88

C-4

[64 - 114]

Str.

[105]

[159]

[24]

[48]

4-1/2 - 6

10 - 2

4.29

8.34

1.25

1.88

C-8

[114 - 165]

Str.

[109]

[212]

[32]

[48]

RECOMMENDED

ACCOMMODATES

SCREW TORQUE

CONDUCTOR RANGE

“INCH POUNDS”

CATALOG WATER

REFERENCE DIMENSIONS

PIPE

WIRE

NUMBER

PIPE

REBAR

GROUND

CLAMP

C-5

1/2 - 1

10 - 2

1.56

2.25

.56

.50

(JUNIOR)

[13 - 25]

—

Str.

[40]

[56]

[14]

[13]

50 in.-lb.

BURNDY

Products

Grounding

D-35

CAST BRONZE
GROUND CLAMPS

With Lay-in Feature

For connecting grounding conductor to water
pipe, copper tube, ground rod or rebar. The
open face design allows for fast lay-in of the
tap conductor without the need for cutting.
Simply reverse bottom clamp for smaller size
rebar or rod. Connectors are provided with
Silicon Bronze hardware.

ACCOMMODATES

CONDUCTOR RANGE

MAIN

TAP

REFERENCE

RECOMMENDED

CATALOG

WATER

GROUND

DIMENSIONS

SCREW TORQUE

NUMBER

FIG #

PIPE

REBAR

ROD

GROUND

“INCH POUNDS”

C11K16D

Fig 1

1/2

- 1

#10 - #2

C11K17D

Fig 2

[13 - 25]

#4 - #6

3/8

- 1

Str.

1.64

2.28

0.66

50 in.-lbs.

Fig. 2

DIE CAST CLAMPS

Die cast zinc with zinc plated screws.

RECOMMENDED

ACCOMMODATES

SCREW TORQUE

CONDUCTOR RANGE

“INCH POUNDS”

CATALOG

WATER

REFERENCE DIMENSIONS

PIPE

WIRE

NUMBER

PIPE

GROUND

CLAMP

1/2 - 1

10 - 2

1.56

2.25

.56

.50

CZ-11

[13 - 25]

Str.

[40]

[56]

[14]

[13]

50 in.-lb.

Fig. 1

BURNDY

Products

Grounding

D-36

CAST BRONZE
GROUND CLAMPS

For connecting grounding conductor, EMT or
rigid conduit to water pipe, copper tube,
ground rod or rebar. Hub swings 360° for
easy alignment. Simply reverse bottom clamp
for smaller size rebar or rod. Connectors are
provided with Silicon Bronze hardware.

ACCOMMODATES

CONDUCTOR RANGE

MAIN

TAP

REFERENCE

RECOMMENDED

CATALOG

WATER

GROUND

DIMENSIONS

SCREW TORQUE

NUMBER

PIPE

REBAR

ROD

GROUND

“INCH POUNDS”

1/2

- 1

#8 - 4/0

C11HD4/0DB

[13 - 25]

#4 - #6

3/8

- 1

AWG

2.25

2.65

1.56

50 in.-lbs.

1-1/4

- 2

#8 - 4/0

C22HD4/0DB

[32 - 51]

—

AWG

2.70

3.60

1.56

50 in.-lbs.

CAST BRONZE
CLAMPS

To connect armored cable to water pipe. Zinc
plated screws. Pressure bar grips armor or
outer cable insulation. 360° swing hub for
easy alignment.

RECOMMENDED

ACCOMMODATES

REFERENCE

SCREW TORQUE

CONDUCTOR RANGE

DIMENSIONS

“INCH POUNDS”

CATALOG

WATER

ARMORED

PIPE

WIRE

NUMBER

PIPE

CONDUCTOR

CLAMP

1/2 - 1

1.38

3.05

C-11JA

[13 - 25]

[35]

[77]

1-1/4 - 2

10 - 6

2.60

3.69

1.41

C-22JA

[32 - 51]

Sol.

[66]

[94]

[36]

50 in.-lb.

2-1/2 - 4

4.29

5.01

C-4JA

[64 - 102]

[109]

[128]

BURNDY

Products

Grounding

D-38

CAST BRONZE
CLAMP FOR
RIGID CONDUIT

For grounding rigid conduit systems.
Zinc plated screws.

CAST BRONZE
CLAMPS FOR
CONDUIT

For grounding rigid conduit systems.
Continuity from rigid conduit systems to
ground provided by cast bronze threaded
conduit hub. Zinc plated screws.

RECOMMENDED

ACCOMMODATES

SCREW TORQUE

CONDUCTOR RANGE

“INCH POUNDS”

CATALOG WATER

HUB

REFERENCE DIMENSIONS

PIPE

WIRE

NUMBER

PIPE

GROUND

SIZE

CLAMP

1/2 - 1

2.07

2.34

1.34

1.06

C-61

[13 - 25]

#6 Sol.

1/2

[53]

[59]

[34]

[27]

1-1/4 - 2

Max.

[13]

2.69

3.62

1.34

1.40

50 in.-lb.

C-66

[32 - 51]

[68]

[92]

[34]

[36]

RECOMMENDED

ACCOMMODATES

SCREW TORQUE

CONDUCTOR RANGE

“INCH POUNDS”

CATALOG WATER

HUB

REFERENCE DIMENSIONS

PIPE

WIRE

NUMBER

PIPE

GROUND

SIZE

CLAMP

1/2 - 1

2.25

3.23

.97

C-11LH-1

[13 - 25]

[57]

[83]

[25]

1-1/4 - 2

10 Str. -

1/2

2.88

3.50

.69

1.34

C-22LH-1

[32 - 51]

6 Sol.

[13]

[73]

[89]

[18]

[34]

2-1/2 - 4

4.56

4.82

2.44

C-4LH-1

[54 - 102]

[116]

[122]

[62]

1/2 - 1

2.56

2.86

1.13

C-11LH-2

[13 - 25]

[65]

[73]

[29]

1-1/4 - 2

2/0 - 10

3/4

3.19

3.50

1.00

1.50

C-22LH-2

[32 - 51]

Str.

[19]

[65]

[89]

[25]

[38]

50 in.-lb.

2-1/2 - 4

4.88

4.82

2.38

C-4LH-2

[64 - 102]

[124]

[122]

[60]

1/2 - 1

2.69

2.86

1.19

C-11LH-3

[13 - 25]

[68]

[73]

[30]

1-1/4 - 2

3/0 - 10

3.32

3.50

1.13

1.56

C-22LH-3

[32 - 51]

Str.

[25]

[59]

[89]

[29]

[40]

2-1/2 - 4

5.01

4.82

2.44

C-4LH-3

[63 - 102]

[127]

[122]

[62]

BURNDY

Products

Grounding

D-39

CAST BRONZE
CLAMP WITH
COPPER STRAP

For grounding rigid conduit systems. Strap
helps protect conduit system from water
system vibrations. Zinc plated screws. Strap
ETP copper.

GROUND STRAPS,
ADJUSTABLE

BURNDY

adjustable ground straps are

made from pure annealed copper. The heavy
type is .050

thick and 3/4

wide. The light

type is .025

thick and 3/4

wide. The bolts,

nuts and washers are plated steel. Four sizes
cover a ground pipe range of 3/8

to 4

Ground wire connection can be soldered or
solderless.

RECOMMENDED

ACCOMMODATES

SCREW TORQUE

CONDUCTOR RANGE

“INCH POUNDS”

CATALOG

WATER

HUB

REFERENCE DIMENSIONS

PIPE

WIRE

NUMBER

FIG. #

PIPE

GROUND

SIZE

CLAMP

6 Sol.

1/2

1.06

C-11CSH-1

Fig. 1

Max.

[13]

[27]

3/4

1.25

1.50

C-11CSH-2

Fig. 1

1/2 - 1

4/0 Str.

[19]

1.75

8.50

[32]

[38]

6.12

50 in.-lb.

[13 - 25]

Max.

[44]

[216]

1.50

1.75

[155]

50 in.-lb.

C-11CSH-3

Fig. 1

[25]

[38]

[44]

#10 - 2/0

1/2

1.18

1.06

C11CSLH12

Fig. 2

AWG

[13]

[27]

45 in.-lb.

RECOMMENDED

CATALOG

ACCOMMODATES

REFERENCE DIMENSIONS

SCREW TORQUE

NUMBER

WATER PIPE

“INCH POUNDS”

.050

GS1T50

3/8 - 1

[1]

5.61

[10 - 25]

.025

[142]

GS1T25

[1]

.050

GS2T50

3/8 - 2

[1]

9.38

[10 - 51]

.025

[238]

GS2T25

[1]

.75

.050

[19]

50 in.-lb.

GS3T50

3/8 - 3

[1]

13.20

[10 - 76]

.025

[335]

GS3T25

[1]

.050

GS4T50

3/8 - 4

[1]

17.00

[10 - 102]

.025

[432]

GS4T25

[1]

Fig. 1

Fig. 2

BURNDY

Products

Grounding

D-41

TYPE GG

GROUND CONNECTOR

For Copper Bar, Strap, Braid or
Cable to Rod or Tube

High copper alloy ground connector for join-
ing bar, strap, braid or cable to rod or tube.
High copper alloy cast body, DURIUM™
U-bolts, nuts and lockwashers make the GG
particularly effective for use with braid for
ground rods, switch handles, fence posts and
gates. One-wrench installation.

See note page D-1

Catalog

Conductor

Number

Tube I.P.S.

Rod

GG15-1

1-1/8 - 1-1/4

3-3/8

2-5/8

GG16-1

1-1/4

1-3/8 - 1-1/2

GG17-1

3-1/2

GG17-15

1-1/2

1-5/8 - 1-7/8

1-1/2

3/8

3-1/4

GG18-1

GG18-15

2 - 2-3/8

1-1/2

4-1/4

3-3/4

GG18-2

4-3/8

4-1/8

GG19-2

GG19-25

2-1/2

2-1/2 - 2-7/8

2-1/2

4-5/8

GG20-2

GG20-25

3 - 3-1/2

2-1/2

6-3/8

5-1/4

GG20-3

GG21-2

GG21-25

2-1/2

GG21-3

3-1/2

3-1/2 - 4

5-7/8

1/2

5-3/4

GG21-35

3-1/2

GG22-2

GG22-25

2-1/2

GG22-3

4 - 4-1/2

6-1/2

6-1/4

GG22-35

3-1/2

GG22-4

GG24-2

—

7-5/8

7-1/4

BURNDY

Products

Grounding

D-45

TYPE B

FLEXIBLE COPPER BRAID

Flexible copper braid jumpers designed to
take up linear expansion and contraction,
compensate for misalignment and absorb
vibratory movement of electrical equipment
and devices.

Made of flat extra flexible, tinned, pure copper
braid, with unplated, seamless, pure copper
ferrules formed into a rectangular shape on
each end.

Last two numbers in catalog number indicate
total length of braid in inches (e.g., BD12N or
BD12 is 12

long braid jumper).

Other lengths, plating and drilling are
available. Refer to factory.

* This rating may vary with ambient conditions, orientation of

the braid and other service conditions.

** Tongue drilled per (2) hole NEMA standard.

NUMBER OF

APPROXIMATE

CATALOG

BRAIDS IN

AMPERE RATING

NUMBER

FERRULES

INDOOR

OUTDOOR

BD12

†

2.50

1.25

.44

BD12N

** †

3.00

1.75

.56

BD18

†

2.50

1.25

.44

BD18N

** †

.94

3.00

1.75

.56

.62

.13

190

225

BD24

†

2.50

1.25

.44

BD24N

** †

3.00

1.75

.56

BE12

†

1.50

.44

.75

BE12N** †

1.75

.56

.62

BE18

†

1.50

.44

.75

BE18N

** †

1.50

3.00

1.75

.56

.62

.17

340

405

BE24

†

1.50

.44

.75

BE24N** †

1.75

.56

.62

BF12 †

1.50

.44

.75

BF12N** †

1.75

.56

.62

BF18 †

1.50

.44

.75

BF18N** †

1.19

3.00

1.75

.56

.62

.25

360

430

BF24 †

1.50

.44

.75

BF24N** †

1.75

.56

.62

BG12

1.50

.44

.75

BG12N**

1.75

.56

.62

BG18

1.50

.44

.75

BG18N

1.50

3.00

1.75

.56

.62

.25

415

495

BG24

1.50

.44

.75

BG24N

1.75

.56

.62

Note:

All sizes are listed to UL467 and specific sizes (†) are

certified to CSA C22.2, No. 41 Grounding and Bonding
Equipment Standards. Equivalent sizes may be designated
by suffix letters representing variations in length, mounting
configurations, pad size and finish. Contact factory for
details.

BURNDY

Products

Grounding

D-46

FLEXIBLE COPPER
BRAID

(Continued)

TYPE B

* This rating may vary with ambient conditions, orientation of

the braid and other service conditions.

** Tongue drilled per (2) hole NEMA standard.

NUMBER OF

APPROXIMATE

CATALOG

BRAIDS IN

AMPERE RATING

NUMBER

FERRULES

INDOOR

OUTDOOR

B2D12

†

2.50

1.25

.44

.62

B2D12N** †

.94

3.00

1.75

.56

.62

.25

380

455

B2E12

3.00

1.50

.44

.75

B2E12N

1.62

3.00

1.75

.56

.62

.25

530

635

B2F12

3.00

1.50

.44

.75

B2F12N**

1.38

3.00

1.75

.56

.62

.38

600

720

B2G12

3.00

1.50

.44

.75

B2G12N**

1.50

3.00

1.75

.56

.62

.50

700

840

B3D12 †

2.50

1.25

.44

.62

B3D12N** †

1.19

3.00

1.75

.56

.62

.25

470

560

B3E12

3.00

1.50

.44

.75

B3E12N**

1.64

3.00

1.75

.56

.62

.31

700

840

B3F12

3.00

1.50

.44

.75

B3F12N**

1.44

3.00

1.75

.56

.62

.56

820

980

B3G12

3.00

1.50

.44

.75

B3G12N**

1.69

3.00

1.75

.56

.62

.69

960

1150

B4D12

2.50

1.25

.44

.62

B4D12N**

1.19

3.00

1.75

.56

.62

.32

600

720

B4E12

3.00

1.50

.44

.75

B4E12N**

1.64

3.00

1.75

.56

.62

.36

850

1020

B4F12

3.00

1.50

.44

.75

B4F12N**

1.50

3.00

1.75

.56

.62

.78

1000

1200

B4G12

3.00

1.50

.44

.75

B4G12N**

1.69

3.00

1.75

.56

.62

.94

1200

1440

Note:

All sizes are listed to UL467 and specific sizes (†) are

BURNDY

Products

Grounding

D-47

TYPES GB, GBM

GROUND CONNECTOR

For Copper Cable to Bar

High copper alloy ground connector for
joining a range of cable to 1/4

thick bar.*

Type GB separates cable from bar, GBM
clamps cable directly on bar surface.
One-wrench installation. UL467 Listed. The
high copper alloy cast body and DURIUM™
bolts, nuts, and lockwashers make the GB
and GBM suitable for direct burial in concrete
or ground.

TYPES GC, GCM

GROUND CONNECTOR

For Two Copper
Cables to Bar

High copper alloy ground connector for
joining a wide range of two parallel cables to
1/4

thick bar.* Type GC separates cable from

bar, GCM clamps cable to bar surface.
One-wrench installation. UL467 Listed. The
high copper alloy cast body and DURIUM™
bolts, nuts, and lockwashers make the GC
and GCM suitable for direct burial in concrete
or ground.

+ GBL30 is not UL listed.
Add "GS" suffix for galvanized steel hardware.
* For other bar thicknesses see note at bottom of page D-46.

Smooth oval-shank bolts are available upon request for cable-
tray applications (example: GC30G3). Also refer to type GC-CT.
Add "GS" suffix for galavanized steel hardware.
* For other bar thicknesses see note at bottom of page D-44.

Type

Type
GCM

Type

Type
GBM

Type

Type
GCM

Catalog Number

Type

Type GB

Type GBM

Conductor

GB/GBL

GBM

GB/GBL

GBM

GB4C

GBM4C

8 Sol. - 4 Str.

1-1/2

1-1/4

GB26

GBM26

4 Sol. - 2/0 Str.

1-1/2

3/8

1-1/2

+GBL30

4 Sol. - 300

7/8

GB29

GBM29

2/0 Sol. - 250

1/2

GB34

GBM34

300 - 500

2-1/4

2-3/8

Catalog Number

Type

Type GC

Type GCM

Conductor

GC/GCL

GCM

GC/GCL

GCM

GC4C4C

GCM4C

8 Sol. - 4 Str.

1-1/2

1-3/8

GC2626

GCM26

4 Sol. - 2/0 Str.

1-1/2

3/8

1-3/4

1-3/8

GCL30

GCM30

4 Str. - 300

—

GC2929

GCM29

2/0 Sol. - 250

2-1/4

—

2-1/4

GC3434

GCM34

300 - 500

2-7/8

2-1/4

1/2

2-7/8

2-5/8

BURNDY

Products

Grounding

D-48

TYPE GL

GROUND CONNECTOR

For Two Copper
Cables to Bar

High copper alloy ground connector for join-
ing a wide range of two parallel cables to 1/4

thick bar.* Two-bolt design, separates cable
from bar. One-wrench installation. UL467
Listed. The high copper alloy cast body and
DURIUM™ bolts, nuts, and lockwashers
make them suitable for direct burial in
concrete or ground.

TYPE GZ

GROUND CONNECTOR

For Copper Cable to Bar

High copper alloy ground connector for
joining a wide range of cable to 1/4

thick

bar*. Cable is gripped by curving it around the
clamping bolt in connector groove. UL467
Listed. The high copper alloy cast body and
DURIUM™ bolts, nuts, and lockwashers
make them suitable for direct burial in
concrete or ground.

* For other bar thicknesses see note at bottom of page.

OTE:

* The GB, GBM, GC, GCM, GL and GZ are all

used for joining a range of cable to bar. The
catalog numbers in each table accommodate the
indicated cable range and up to 1/4

thick bar.

Optional bolt lengths are available to accommo-
date up to 1

thick bar. For bar thicknesses from

1/4

to 1/2

, add the suffix “T4” to the catalog

number in the table. For bar thicknesses from
1/2

to 1

, add the suffix “T8” to the catalog

number in the table.

Catalog
Number*

Conductor

GL4C4C

8 Sol. - 4 Str.

1-1/2

1-3/8

GL2626

4 Sol. - 2/0 Str.

3/8

1-3/4

GL2929

2/0 Sol. - 250

2-1/4

GL3434

300 - 500

2-7/8

1/2

2-7/8

Catalog
Number*

Conductor

GZ4C-38

1-1/2

3/8

1-1/8

GZ4C-12

8 Str. - 4 Str.

1-7/8

1/2

GZ4C-58

5/8

1-3/4

GZ26-38

3/8

1-5/8

GZ26-12

3 Str. - 2/0 Str.

2-1/8

1/2

GZ26-58

5/8

1-3/4

GZ29-38

2-1/4

3/8

GZ29-12

3/0 Str. - 250

2-3/8

1/2

2-1/4

GZ29-58

2-1/2

5/8

BURNDY

Products

Grounding

D-52

TYPE QGFL

BARTAP™

For Copper Cable to
Flat Bar or Pad

High copper alloy BARTAP™ for joining a
range of cable to bar or pad. One-wrench
installation. DURIUM™ nut and lockwasher.

TYPE GA-H

GROUND CONNECTOR

For Copper Cable
to “H” Beam

High copper alloy ground connector for join-
ing a wide range of cable parallel to “H”
beams or square tube.

Hardware is

made from DURIUM™ for superior corrosion
protection.

* Can be installed side by side or in line on NEMA drilled bar.

Catalog

Number

Conductor

(Max.)

QGFL1CB1

1-7/8

1/4

QGFL1CB1T6

10 Sol. - 1 Str.

1-1/8

2-3/8

3/4

QGFL26B1

2-1/8

3/8

1/4

QGFL26B1T6

1-1/4

2-5/8

3/4

QGFL26B2

8 Sol. - 2/0 Str.

1-1/2

1/4

1-1/8

QGFL26B2T6

1-1/2

2-7/8

3/4

QGFL29B1

2-5/8

1/4

QGFL29B1T6

6 Str. - 250

1-5/8

3-1/8

3/4

1-3/8

QGFL31B1

2-7/8

1/4

QGFL31B1T6

2 Sol. - 350

1-3/4

3-1/4

3/4

1-5/8

QGFL34B1

3-1/8

1/4

QGFL34B1T6

1/0 Sol. - 500

3-5/8

3/4

1-3/4

QGFL39B1

3-1/4

1/2

1/4

QGFL39B1T6

350 - 750

3-5/8

3/4

1-3/4

QGFL44B1

3-3/8

1/4

QGFL44B1T6

750 - 1000

4-1/8

3/4

2-1/8

QGFL46B1

2-1/4

1/4

QGFL46B1T6

1000 - 1500

4-1/2

3/4

2-1/2

QGFL48B1

4-3/4

1/4

QGFL48B1T6

1500 - 2000

5-1/4

3/4

CATALOG

CONDUCTOR

NUMBER

“H” BEAM

CABLE

GA25H26

1-7/8

- 2-1/2

2-1/2

4 Sol. - 2/0 Str.

4-3/4

3/8

BURNDY

Products

Grounding

D-53

TYPE GRF

UNIGROUND

RAISED FLOOR

GROUNDING CONNECTOR

The BURNDY

UNIGROUND™ is a universal

grounding clamp, specifically designed for all
raised flooring systems. It can be installed on
round or square pedestals and can
accommodate one or two grounding wires to
make an efficient grid. The underfloor signal
reference grid provides the low impedance
ground path that attenuates high frequency
static and 60 Hz transient noise for cleaner
data output. UL467 Listed.

Features and Benefits

• One connector fits all applications.

Ease of specification and installation.

• Single bolt design.

Ease of installation:

— No need to disassemble.

— Single wrench installation.

• Accepts 1 or 2 ground conductors.

Requires less connectors to install
signal reference grid.

• Tin plated cast bronze construction.

Resists corrosion and provides extended
life ground connection.

• Grounds all pedestals (round or square).

Will handle up to 7/8

square and 1

round.

Ease of installation. One connector
does it all

• Serves 3 needs:

1. Signal Reference Grid.
2. Static Ground.
3. Fault Current Ground.

UNIGROUND™ solves all possible
grounding problems found in computer
applications today.

CATALOG

NUMBER OF

CONDUCTOR

PEDESTAL TYPE

NUMBER

CONDUCTORS

SIZE SOL. & STR.

ROUND

SQUARE

GRF4C-3

1 or 2

#8 - #2

Up to 1

Up to 7/8

1.96

3.14

3/8

1.76

GRF4C-4

1 or 2

#8 - #2

Up to 3/4

Up to 5/8

1.79

3.13

3/8

1.40

BURNDY

Products

Grounding

D-54

TYPES GP-G1, GP-RT

RAISED FLOOR
GROUNDING CLAMPS

High copper alloy ground connector for raised
floor computer grounding applications. These
connectors can be installed on round and
square pedestal applications and will accom-
modate one or two grounding wires to make
an efficient grid. The underfloor signal refer-
ence grid provides the low impedance ground
path that attenuates high frequency static and
60 Hz transient noise for cleaner data output.
UL467 Listed.

In addition we offer the GP1726RT, which is
especially designed for penetrating epoxy
paint on pedestals. This patented connector
offers a low impedance, time saving connec-
tion between conductors and the Pedestal.

Features and Benefits

• Accepts 1 or 2 Ground Conductors

Requires less connectors to install signal
reference grid.

• Made of copper alloy.
• DURIUM™ U-Bolts, nuts and lockwashers.

Provides a low impedance ground path
for maximum performance.

• Grounds all pedestals (round or square).
• Will handle from

⁄

to 1

round or square.

Ease of installation.

• Serves 3 needs.

1. Signal Reference Grid.
2. Static Ground.
3. Fault Current Ground.

Connectors solves all possible
grounding problems found in computer
applications today.

GP1726RT

CATALOG

NUMBER OF

CONDUCTOR

PEDESTAL TYPE

NUMBER

CONDUCTORS

SIZE SOL. & STR.

ROUND OR SQUARE

GP654CG1

1 or 2

#8 Sol. - 4 Str.

3/4

- 1

Round

1.5

3/8

1.31

2.38

GP64526G1

1 or 2

#4 Sol. - 2/0 Str.

3/4

- 7/8

Square

1.5

3/8

1.69

2.38

GP1526G1

1 or 2

#4 Sol. - 2/0 Str.

1-1/4

Round

1.75

3/8

1.69

2.62

GP1726RT

1 or 2

#6 Sol. - 2/0 Str.

Round

2.12

3/8

1.50

3.22

BURNDY

Products

Grounding

D-55

TABLE OF CONTENTS

BURNDYWeld™

BURNDY Weld™

Introduction ................................

D-56

Making a BURNDYWeld™

Connection

..........................

D-57

WELD METAL

..........................

D-58

Type

BCC-1

..............................

D-59

Type

BCC-2

..............................

D-60

Type

BCC-4

..............................

D-61

Type

BCC-11

............................

D-62

Type

BCC-6

..............................

D-63

Type

BCC-14

............................

D-63

Type

BCC-7

..............................

D-64

Type

BCR-1

................................

D-65

RUS Accepted

Type

BCR-2

.............................

D-66

Type

BCR-3

.............................

D-67

Type

BCR-17

............................

D-68

Type

BCR-24

............................

D-69

Type

BCS-1

...............................

D-71

Type

BCS-8

...............................

D-71

Type

BCS-2

...............................

D-72

Type

BCS-9

...............................

D-72

Type

BCS-3

...............................

D-73

Type

BCS-23

.............................

D-74

Type

BCS-4

...............................

D-75

Type

BCS-6

...............................

D-75

Type

BCS-7

................................

D-76

Type

BCS-18

.............................

D-76

BURNDYWeld™ FILL

..............

D-83

BURNDYWeld™ SET

...............

D-85

BURNDYWeld™

Prefabricated

Wire Mesh

..............................

D-87

For mold types or BURNDYWeld™ items not shown, please

contact factory or refer to full BURNDYWeld™ catalog.

BURNDY

Products

Grounding

D-58

WELD METAL

BURNDYWeld™ Weld Metal is packed in
moisture-resistant plastic cartridges that have
tight fitting caps. These cartridges, along with
the necessary steel discs, are then packed in
boxes that are hermetically-sealed. This
ensures the powder arriving in good condi-
tion, always dry and ready for fast positive
ignition.

BURNDYWeld™ Weld Metal comes in sever-
al types; one for welding copper to copper,
copper to steel, copper to rail, copper to cast
iron and one for welding copper to steel for
cathodic protection. The size and weight (in
grams) of the cartridge are marked on each
individual cartridge.

Cathodic

Standard

Cast Iron

Protection

Rail

Cartridge

Cartridges

Size

Per Box

15Cl

15CP

15R

25Cl

25CP

25R

32Cl

32CP

32R

45Cl

45CP

45R

65Cl

65CP

65R

90Cl

—

90R

115

115Cl

—

115R

150

—

150R

200

—

200R

250

—

250R

500

—

500R

BURNDYWeld™ Weld Metal is sold in box quantities only.

Weld

Catalog Number

Package

Metal Size

Steel Discs Only

Quantity

15 to 65

B370320-01

90 to 115

B370320-02

150 to 500

B370320-03

Steel Discs Sold Separately

For mold types or BURNDYWeld™ items not shown, please

contact factory or refer to full BURNDYWeld™ catalog.

BURNDY

Products

Grounding

D-59

BCC-1 TYPE MOLDS

Horizontal End to End

BCC-1 Type Molds are used for horizontal
end to end cable connections.

Size range is #6 through 1000 MCM solid or
concentric stranded copper conductors.

Contact BURNDY

Products for information

on molds for conductors not listed below.

Price

Weld

Handle

Cable

Mold Number

Key

Metal

Clamps

Use Type BCC-14 On Page 16

—

Use Type BCC-14 On Page 16

—

B-5623

18 † *

N/A

B-5624

18 † *

N/A

B-5625

18 † *

N/A

B-5626

18 † *

N/A

1/0

B-205

B-106

2/0

B-206

B-106

3/0

B-207

B-106

4/0

B-208

B-106

250 MCM

B-209

115

B-106

300 MCM

B-210

115

B-106

350 MCM

B-211

150

B106

500 MCM

B-213

200

B-107

750 MCM

B-214

2-150

B-107

1000 MCM

B-215

2-200

B-107

• For sizes not listed, contact BURNDY

Products.

• Molds listed are for concentric stranded cable. Add suffix

“-S” to mold number for solid conductors.

• For heavy duty molds, molds with wear plates or molds for

Copperweld

cable, contact BURNDY

Products.

• For expedited service, contact BURNDY

Products.

Required Tools:

Handle Clamps (see chart for correct handles)
† Sold complete with handles
*

B38-0309-00

Flint Ignitor (included)

Other recommended accessories:

B38-3922-00

Mold Cleaning Brush (pg D-85)

B38-0135-00

Cable Cleaning Brush (pg D-85)

B38-0330-00

Cable Clamp (pg D-85)

For mold types or BURNDYWeld™ items not shown, please

contact factory or refer to full BURNDYWeld™ catalog.

BURNDY

Products

Grounding

D-60

TYPE BCC-2 MOLDS

Horizontal Cable Tap to
Horizontal Cable Run

Type BCC-2 Molds are used to join horizontal
cable tap to a horizontal run cable.

Size range is #6 through 750 MCM solid or
concentric stranded copper conductors.

Contact BURNDY

Products for information

on molds for conductors not listed below.

Cable

Price Weld

Handle

Run

Tap

Mold Number

Key

Metal

Clamps

Use Type BCC-14 on Page 16

—

B-221

B-106

B-223

B-106

B-224

B-106

B-225

B-106

B-226

B-106

B-227

B-106

1/0

B-228

B-106

B-229

B-106

1/0

B-230

B-106

B-231

B-106

2/0

B-232

B-106

1/0

B-233

B-106

2/0

B-234

B-106

B-235

B-106

B-5475

B-106

3/0

B-236

115

B-106

2/0

B-237

B-106

1/0

B-238

B-106

3/0

B-239

B-106

B-240

B-106

B-5574

B-106

4/0

B-241

150

B-106

3/0

B-242

115

B-106

2/0

B-243

B-106

4/0

1/0

B-244

B-106

B-245

B-106

B-246

B-106

B-5021

B-106

250 MCM

B-247

150

B-106

4/0

B-248

150

B-106

3/0

B-249

150

B-106

250 MCM

2/0

B-250

B-106

1/0

B-251

B-106

B-252

B-106

B-253

B-106

Cable

Price

Weld

Handle

Run

Tap

Mold Number

Key

Metal

Clamps

300 MCM

B-254

200

B-106

250 MCM

B-255

150

B-106

4/0

B-256

150

B-106

3/0

B-257

150

B-106

300 MCM

2/0

B-258

B-106

1/0

B-259

B-106

B-260

B-106

B-261

B-106

350 MCM

B-262

200

B-106

300 MCM

B-263

200

B-106

250 MCM

B-264

200

B-106

4/0

B-265

150

B-106

350 MCM

3/0

B-266

150

B-106

2/0

B-267

B-106

1/0

B-268

B106

B-269

B-106

B-270

B-106

500 MCM

B-280

2-150

B-106

350 MCM

B-282

200

B-106

300 MCM

B-283

200

B-106

250 MCM

B-284

200

B-106

500 MCM

4/0

B-285

150

B-106

2/0

B-286

B-106

1/0

B-287

B-106

B-288

B-106

B-289

B-106

750 MCM

B-290

500

B-107

500 MCM

B-291

2-200

B-107

350 MCM

B-293

250

B-106

300 MCM

B-294

200

B-106

750 MCM

250 MCM

B-295

200

B-106

4/0

B-296

150

B-106

2/0

B-297

150

B-106

1/0

B-298

150

B-106

• For sizes not listed, contact BURNDY

Products.

• Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid

conductors.

• For heavy duty molds, molds with wear plates or molds for Copperweld

cable, contact

BURNDY

Products.

• For expedited service, contact BURNDY

Products.

Required Tools:

Handle Clamps (see chart for correct handles)

B38-0309-00

Flint Ignitor

Other recommended accessories:

B40-0319-01

Mold Cleaner for cartridge sizes #15-#65 (pg D-85)

B40-0319-03

Mold Cleaner for cartridge sizes #90-#500 (pg D-85)

B38-3922-00

Mold Cleaning Brush (pg D-85)

B38-0135-00

Cable Cleaning Brush (pg D-85)

B38-0330-00

Cable Clamp (pg D-85)

For mold types or BURNDYWeld™ items not shown, please

contact factory or refer to full BURNDYWeld™ catalog.

BURNDY

Products

Grounding

D-61

TYPE BCC-4 MOLDS

Horizontal to Horizontal
Cable Cross

Type BCC-4 Molds are used to join two hori-
zontal cables at right angles. One cable is cut
and the other is a through run.

Size range is #6 through 500 MCM solid or
concentric stranded copper conductors.

Contact BURNDY

Products for information

on molds for conductors not listed below.

Cable

Price Weld

Handle

Run

Tap

Mold Number

Key

Metal

Clamps

Use Type BCC-11 on page 16

B-423

B-106

B-424

B-106

B-425

B-106

B-426

B-106

B-427

B-106

B-428

B-106

B-429

B-106

1/0

B-430

B-106

B-431

B-106

1/0

B-432

B-106

B-433

B-106

2/0

B-434

115

B-106

1/0

B-435

115

B-106

2/0

B-436

115

B-106

B-437

115

B-106

3/0

B-438

150

B-106

2/0

B-439

150

B-106

3/0

1/0

B-440

115

B-106

B-441

115

B-106

B-442

115

B-106

4/0

B-443

200

B-106

3/0

B-444

200

B-106

2/0

B-445

150

B-106

4/0

1/0

B-442

150

B-106

B-447

115

B-106

B-448

115

B-106

250 MCM

B-449

200

B-106

4/0

B-450

200

B-106

3/0

B-451

200

B-106

250 MCM

2/0

B-452

150

B-106

1/0

B-453

150

B-106

B-454

115

B-106

B-455

115

B-106

Cable

Price Weld

Handle

Run

Tap

Mold Number

Key

Metal

Clamps

300 MCM

B-456

250

B-106

250 MCM

B-457

250

B-106

4/0

B-458

200

B-106

3/0

B-459

200

B-106

300 MCM

2/0

B-460

150

B-106

1/0

B-461

150

B-106

B-462

115

B-106

B-463

115

B-106

350 MCM

B-464

250

B-106

300 MCM

B-465

250

B-106

250 MCM

B-466

250

B-106

4/0

B-467

200

B-106

350 MCM

3/0

B-468

200

B-106

2/0

B-469

200

B-106

1/0

B-470

200

B-106

B-471

150

B-106

B-472

150

B-106

500 MCM

B-483

500

B-107

350 MCM

B-485

2-200

B-107

300 MCM

B-486

2-200

B-107

250 MCM

B-487

2-150

B-107

4/0

B-488

2-150

B-107

500 MCM

3/0

B-489

2-150

B-107

2/0

B-490

250

B-106

1/0

B-491

250

B-106

B-492

200

B-106

B-493

200

B-106

• For sizes not listed, contact BURNDY

Products.

• Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid

conductors.

• For heavy duty molds, molds with wear plates or molds for Copperweld

cable, contact

BURNDY

Products.

• For expedited service, contact BURNDY

Products.

Required Tools:

Handle Clamps (see chart for correct handles)

B38-0309-00

Flint Ignitor

Other recommended accessories:

B40-0319-01

Mold Cleaner for cartridge sizes #15-#65 (pg D-85)

B40-0319-03

Mold Cleaner for cartridge sizes #90-#500 (pg D-85)

B38-3922-00

Mold Cleaning Brush (pg D-85)

B38-0135-00

Cable Cleaning Brush (pg D-85)

B38-0330-00

Cable Clamp (pg D-85)

For mold types or BURNDYWeld™ items not shown, please

contact factory or refer to full BURNDYWeld™ catalog.

BURNDY

Products

Grounding

D-62

TYPE BCC-11 MOLDS

Horizontal to Horizontal
Cable Cross

Type BCC-11 Molds are used to join uncut
horizontal cables at right angles to each
other.

Size range is #6 through 500 MCM solid or
concentric stranded copper conductors.

Contact BURNDY

Products for information

on molds for conductors not listed below.

Cable

Price Weld

Handle

Run

Tap

Mold Number

Key

Metal

Clamps

B-5432

191*

N/A

B-2687

B-106

B-2689

B-106

B-2690

B-106

B-2691

115

B-106

B-2692

B-106

B-2693

B-106

1/0

B-2694

150

B-106

B-2695

150

B-106

1/0

B-2696

115

B-106

B-2697

115

B-106

2/0

B-2698

200

B-106

1/0

B-2699

200

B-106

2/0

B-2700

150

B-106

B-2701

150

B-106

3/0

B-2702

250

B-106

2/0

B-2703

200

B-106

3/0

1/0

B-2704

200

B-106

B-2705

150

B-106

B-2706

150

B-106

Cable

Price Weld

Handle

Run

Tap

Mold Number

Key

Metal

Clamps

4/0

B-2707

250

B-106

3/0

B-2708

250

B-106

2/0

B-2709

200

B-106

4/0

1/0

B-2710

200

B-106

B-2711

150

B-106

B-2712

150

B-106

250 MCM

B-2713

2-150

B-106

4/0

B-2714

2-150

B-106

3/0

B-2715

2-150

B-106

250 MCM

2/0

B-2716

250

B-106

1/0

B-2717

150

B-106

B-2718

200

B-106

B-2719

150

B-106

500 MCM

B-2747

3-250

B-107

250 MCM

B-2751

500

B-107

4/0

B-2752

500

B-107

3/0

B-2753

500

B-107

500 MCM

2/0

B-2754

2-200

B-107

1/0

B-2755

2-150

B-106

B-2756

250

B-106

B-2757

250

B-106

• For sizes not listed, contact BURNDY

Products.

• Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid

conductors.

• For heavy duty molds, molds with wear plates or molds for Copperweld® cable, contact

BURNDY

Products.

• For expedited service, contact BURNDY

Products.

Required Tools:

Handle Clamps (see chart for correct handles)
† Sold complete with handles
*

B38-0309-00

Flint Ignitor

Other recommended accessories:

B40-0319-01

Mold Cleaner for cartridge sizes #15-#65 (pg D-85)

B40-0319-03

Mold Cleaner for cartridge sizes #90-#500 (pg D-85)

B38-3922-00

Mold Cleaning Brush (pg D-85)

B38-0135-00

Cable Cleaning Brush (pg D-85)

B38-0330-00

Cable Clamp (pg D-85)

For mold types or BURNDYWeld™ items not shown, please

contact factory or refer to full BURNDYWeld™ catalog.

BURNDY

Products

Grounding

D-63

BCC-6 TYPE MOLDS

Horizontal Parallel Tap

BCC-6 Type Molds are used to join horizontal
parallel tap to run connections. The tap cable
is over the run cable.

Size range is #6 through 4/0 solid or concen-
tric stranded copper conductors.

Contact BURNDY

Products for information

on molds for conductors not listed below.

Cable

Price Weld

Handle

Run

Tap

Mold Number

Key

Metal

Clamps

#6 Sol

B-1270

B-106

B-1271

B-106

B-1272

B-106

B-1273

B-106

#6 Sol

B-1274

B-106

#8 Sol

B-1275

B-106

B-1276

B-106

B-1277

B-106

B-1278

B-106

#6 Sol

B-1279

B-106

#8 Sol

B-1280

B-106

B-1281

B-106

B-1282

B-106

B-1283

B-106

B-1284

B-106

#6 Sol

B-1285

B-106

#8 Sol

B-1286

B-106

Cable

Price Weld

Handle

Run

Tap

Mold Number

Key

Metal

Clamps

1/0

B-1287

B-106

B-1288

B-106

B-1289

B-106

1/0

B-1290

B-106

B-1291

B-106

#6 Sol

B-1292

B-106

#8 Sol

B-1293

B-106

2/0

B-1294

115

B-106

1/0

B-1295

115

B-106

B-1296

B-106

B-1297

B-106

2/0

B-1298

B-106

B-1299

B-106

#6 Sol

B-1300

B-106

#8 Sol

B-1301

B-106

4/0

B-1302

150

B-106

2/0

B-1303

115

B-106

1/0

B-1304

115

B-106

B-1305

115

B-106

4/0

B-1306

115

B-106

B-1307

B-106

B-1308

B-106

#6 Sol

B-1309

B-106

#8 Sol

B-1310

B-106

• For sizes not listed, contact BURNDY

Products.

• Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid

conductors.

• For heavy duty molds, molds with wear plates or molds for Copperweld

cable, contact

BURNDY

Products.

• For expedited service, contact BURNDY

Products.

Required Tools:

Handle Clamps (see chart for correct handles)
Sold complete with handles

B38-0309-00

Flint Ignitor

Other recommended accessories:

B38-3922-00

Mold Cleaning Brush (pg D-85)

B38-0135-00

Cable Cleaning Brush (pg D-85)

B38-0330-00

Cable Clamp (pg D-85)

BCC-14 TYPE MOLDS

Horizontal Parallel through
Cables

BCC-14 Type Molds are used to join horizon-
tal parallel through run cables. Cables run
side by side in the mold.

Size range is #8 through #6 solid or concen-
tric stranded copper conductors.

Contact BURNDY

Products for information

on molds for conductors not listed.

Cable

Price Weld

Handle

Run

Tap

Mold Number

Key

Metal

Clamps

B-5709

18+

N/A

B-5618

18+

N/A

For mold types or BURNDYWeld™ items not shown, please

contact factory or refer to full BURNDYWeld™ catalog.

BURNDY

Products

Grounding

D-64

BCC-7 TYPE MOLDS

Horizontal Parallel through
Cables

BCC-7 Type Molds are used to join horizontal
parallel through run cables. One cable runs
above the other cable in the mold.

Size range is #6 through 4/0 solid or concen-
tric stranded copper conductors.

Contact BURNDY

Products for information

on molds for conductors not listed below.

Cable

Price Weld

Handle

Run

Tap

Mold Number

Key

Metal

Clamps

Use Type BCC-14 on Page 16

—

B-1311

B-106

B-5627

B-106

#6 Sol

B-8882

B-106

B-5629

B-106

#8 Sol

B-5630

B-106

B-1313

B-106

B-1314

B-106

B-5631

B-106

#6 Sol

B-5632

B-106

B-5634

B-106

#8 Sol

B-5635

B-106

B-1315

B-106

B-1316

B-106

B-1317

B-106

B-5636

B-106

#6 Sol

B-5637

B-106

B-5638

B-106

#8 Sol

B-5639

B-106

1/0

B-1318

B-106

B-1319

B-106

B-1320

B-106

B-1321

B-106

1/0

B-5642

B-106

#6 Sol

B-1208

B-106

B-5644

B-106

#8 Sol

B-5645

B-106

Cable

Price Weld

Handle

Run

Tap

Mold Number

Key

Metal

Clamps

2/0

B-1322

115

B-106

1/0

B-1323

115

B-106

B-1324

B-106

B-1325

B-106

2/0

B-5659

B-106

B-5342

B-106

#6 Sol

B-5652

B-106

B-5668

B-106

#8 Sol

B-5943

B-106

3/0

B-1326

150

B-106

2/0

B-1327

150

B-106

1/0

B-1328

115

B-106

B-1329

115

B-106

3/0

B-1330

115

B-106

B-6046

115

B-106

B-5676

B-106

#6 Sol

B-5679

B-106

B-5680

B-106

#8 Sol

B-5682

B-106

4/0

B-1331

200

B-106

3/0

B-1332

200

B-106

2/0

B-1333

150

B-106

1/0

B-1334

150

B-106

B-1335

150

B-106

4/0

B-1336

150

B-106

B-5340

150

B-106

B-5684

B-106

#6 Sol

B-6552

B-106

B-5686

B-106

#8 Sol

B-5688

B-106

• For sizes not listed, contact BURNDY

Products.

• Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid

conductors.

• For heavy duty molds, molds with wear plates or molds for Copperweld® cable, contact

BURNDY

Products.

• For expedited service, contact BURNDY

Products.

Required Tools:

Handle Clamps (see chart for correct handles)

B38-0309-00

Flint Ignitor

Other recommended accessories:

B38-3922-00

Mold Cleaning Brush (pg D-85)

B38-0135-00

Cable Cleaning Brush (pg D-85)

B38-0330-00

Cable Clamp (pg D-85)

For mold types or BURNDYWeld™ items not shown, please

contact factory or refer to full BURNDYWeld™ catalog.

BURNDY

Products

Grounding

D-65

TYPE BCR-1 MOLDS

Horizontal Cable Terminal to
Ground Rod

Type BCR-1 Molds are used to terminate hor-
izontal copper cable at the top of a vertical
ground rod.

Size range is #6 through 1000 MCM solid or
concentric stranded copper conductors; 1/2

through 1

for the ground rod.

Contact BURNDY

Products for information

on molds for conductors not listed below.

Cable

Price Weld

Handle

Grd Rod

Tap

Mold Number

Key

Metal

Clamps

B-8402

18†*

N/A

B-8403

18†*

N/A

B-495

B-106

B-496

B-106

1/0

B-497

B-106

1/2

2/0

B-498

B-106

3/0

B-499

B-106

4/0

B-500

B-106

250 MCM

B-501

B-106

300 MCM

B-502

B-106

B-8414

18†

N/A

B-8415

18†

N/A

B-503

B-106

B-504

B-106

1/0

B-505

B-106

5/8

2/0

B-506

B-106

3/0

B-507

B-106

4/0

B-508

B-106

250 MCM

B-509

B-106

300 MCM

B-510

115

B-106

350 MCM

B-511

115

B-106

500 MCM

B-513

150

B-106

Cable

Price Weld

Handle

Grd Rod

Tap

Mold Number

Key

Metal

Clamps

B-8422

181*

N/A

B-8426

191*

N/A

B-5781

B-106

B-514

B-106

1/0

B-515

B-106

2/0

B-516

B-106

3/4

3/0

B-517

B-106

4/0

B-518

B-106

250 MCM

B-519

B-106

300 MCM

B-520

115

B-106

350 MCM

B-521

115

B-106

500 MCM

B-523

150

B-106

750 MCM

B-524

250

B-106

1/0

B-525

150

B-106

2/0

B-526

150

B-106

3/0

B-527

150

B-106

4/0

B-528

150

B-106

250 MCM

B-529

150

B-106

300 MCM

B-530

200

B-106

350 MCM

B-531

200

B-106

500 MCM

B-533

200

B-106

750 MCM

B-534

250

B-106

1000 MCM

B-535

2-150

B-106

• For sizes not listed, contact BURNDY

Products.

• Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid

conductors.

• Molds listed are for copperclad ground rods. For welding to steel, stainless steel or galva-

nized steel ground rods add suffix “-N” to mold number.

• For heavy duty molds, molds with wear plates or molds for Copperweld

cable, contact

BURNDY

Products.

• For expedited service, contact BURNDY

Products.

Required Tools:

Handle Clamps (see chart for correct handles)
† Sold complete with handles
*

B38-0309-00

Flint Ignitor (included)

Other recommended accessories:

B38-3922-00

Mold Cleaning Brush (pg D-85)

B38-0135-00

Cable Cleaning Brush (pg D-85)

B38-0304-00

File (pg D-85)

B38-0330-00

Cable Clamp (pg D-85)

For mold types or BURNDYWeld™ items not shown, please

contact factory or refer to full BURNDYWeld™ catalog.

RUS Accepted

BURNDY

Products

Grounding

D-66

TYPE BCR-2 MOLDS

Horizontal Cable to
Ground Rod

Type BCR-2 Molds are used to join horizontal
through copper cable to the top of a vertical
ground rod.

Size range is #6 through 1000 MCM solid or
concentric stranded copper conductors; 1/2

through 1

for the ground rod.

Contact BURNDY

Products for information

on molds for conductors not listed below.

Cable

Price Weld

Handle

Grd Rod

Tap

Mold Number

Key

Metal

Clamps

B-8434

181†*

N/A

B-8435

18†*

N/A

B-537

B-106

B-538

B-106

1/0

B-539

B-106

1/2

2/0

B-540

B-106

3/0

B-541

115

B-106

4/0

B-542

115

B-106

250 MCM

B-543

150

B-106

300 MCM

B-544

200

B-106

B-8441

18†*

N/A

B-8442

18†*

N/A

B-545

B-106

B-546

B-106

1/0

B-547

B-106

2/0

B-548

115

B-106

5/8

3/0

B-549

115

B-106

4/0

B-550

115

B-106

250 MCM

B-551

150

B-106

300 MCM

B-532

200

B-106

350 MCM

B-553

200

B-106

500 MCM

B-555

250

B-106

Cable

Price Weld

Handle

Grd Rod

Tap

Mold Number

Key

Metal

Clamps

B-8452

19†*

N/A

B-8454

19†*

N/A

B-556

B-106

B-557

B-106

1/0

B-558

115

B-106

2/0

B-559

115

B-106

3/4

3/0

B-560

115

B-106

4/0

B-561

115

B-106

250 MCM

B-562

150

B-106

300 MCM

B-563

200

B-106

350 MCM

B-564

200

B-106

500 MCM

B-566

250

B-106

750 MCM

B-567

2-200

B-107

1/0

B-569

150

B-106

2/0

B-570

150

B-106

3/0

B-571

150

B-106

4/0

B-572

150

B-106

250 MCM

B-573

200

B-106

300 MCM

B-574

200

B-106

350 MCM

B-575

200

B-106

500 MCM

B-577

250

B-106

750 MCM

B-578

2-200

B-107

1000 MCM

B-579

500

B-107

• For sizes not listed, contact BURNDY

Products.

• Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid

conductors.

• Molds listed are for copperclad ground rods. For welding to steel, stainless steel or

galvanized steel ground rods add suffix “-N” to mold number.

• For heavy duty molds, molds with wear plates or molds for Copperweld

cable, contact

BURNDY

Products.

• For expedited service, contact BURNDY

Products.

Required Tools:

Handle Clamps (see chart for correct handles)
† Sold complete with handles
*

B38-0309-00

Flint Ignitor (included)

Other recommended accessories:

B38-3922-00

Mold Cleaning Brush (pg D-85)

B38-0135-00

Cable Cleaning Brush (pg D-85)

B38-0304-00

File (pg D-85)

B38-0330-00

Cable Clamp (pg D-85)

For mold types or BURNDYWeld™ items not shown, please

contact factory or refer to full BURNDYWeld™ catalog.

BURNDY

Products

Grounding

D-67

TYPE BCR-3 MOLDS

Horizontal Through Cable to
Ground Rod

Type BCR-3 Molds are used to join horizontal
through run cable to the side of a vertical
ground rod.

Size range is #6 through 1000 MCM solid or
concentric stranded copper conductors; 1/2

through 1

for the ground rod.

Contact BURNDY

Products for information

on molds for conductors not listed below.

Cable

Price Weld

Handle

Grd Rod

Tap

Mold Number

Key

Metal

Clamps

B-5321

B-106

B-2154

B-106

B-2155

B-106

1/2

B-2156

115

B-106

1/0

B-1581

115

B-106

2/0

B-1582

115

B-106

4/0

B-1583

150

B-106

250 MCM

B-1584

150

B-106

B-5660

B-106

B-2157

B-106

B-2158

B-106

B-2159

115

B-106

5/8

1/0

B-1586

115

B-106

2/0

B-1587

115

B-106

4/0

B-1588

150

B-106

250 MCM

B-1589

150

B-106

500 MCM

B-1593

2-200

B-107

Cable

Price Weld

Handle

Grd Rod

Tap

Mold Number

Key

Metal

Clamps

B-6630

B-106

B-2160

B-106

B-2161

B-106

B-2162

115

B-106

1/0

B-1594

115

B-106

3/4

2/0

B-1595

115

B-106

B-1596

150

B-106

250 MCM

B-1597

200

B-106

500 MCM

B-1601

500

B-107

750 MCM

B-1602

3-250

B-107

B-6906

B-106

B-2163

B-106

B-2164

B-106

B-2165

115

B-106

1/0

B-1603

B-106

2/0

B-1604

115

B-106

4/0

B-1605

150

B-106

250 MCM

B-1606

200

B-106

500 MCM

B-1610

500

B-107

750 MCM

B-1611

3-250

B-107

• For sizes not listed, contact BURNDY

Products.

• Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid

conductors.

• Molds listed are for copperclad ground rods. For welding to steel, stainless steel or

galvanized steel ground rods add suffix “-N” to mold number.

• For heavy duty molds, molds with wear plates or molds for Copperweld

cable, contact

BURNDY

Products.

• For expedited service, contact BURNDY

Products.

Required Tools:

Handle Clamps (see chart for correct handles)

B38-0309-00

Flint Ignitor

Other recommended accessories:

B38-3922-00

Mold Cleaning Brush (pg D-85)

B38-0135-00

Cable Cleaning Brush (pg D-85)

B38-0330-00

Cable Clamp (pg D-85)

B38-0304-00

File (pg D-85)

For mold types or BURNDYWeld™ items not shown, please

contact factory or refer to full BURNDYWeld™ catalog.

BURNDY

Products

Grounding

D-68

TYPE BCR-17 MOLDS

Horizontal Run and Tap
Cables to Ground Rod

Type BCR-17 Molds are used to join horizon-
tal run and tap cables to the top of a vertical
ground rod.

Size range is #4 through 750 MCM solid or
concentric stranded copper conductors; 1/2

through 1

for the ground rod.

Contact BURNDY

Products for information

on molds for conductors not listed below.

Cable

Price Weld

Handle

Grd Rod

Tap

Mold Number

Key

Metal

Clamps

B-5416

B-106

B-6165

B-106

B-5830

B-106

1/2

1/0

B-5940

115

B-106

2/0

B-5850

150

B-106

3/0

B-5833

200

B-106

4/0

B-5380

200

B-106

B-5972

B-106

B-5935

115

B-106

B-5699

115

B-106

1/0

B-5746

150

B-106

5/8

2/0

B-5963

200

B-106

3/0

B-5734

250

B-106

4/0

B-5732

250

B-106

250 MCM

B-5722

2-150

B-107

Cable

Price Weld

Handle

Grd Rod

Tap

Mold Number

Key

Metal

Clamps

B-5698

B-106

B-5294

115

B-106

B-5390

115

B-106

1/0

B-6025

150

B-106

2/0

B-5738

200

B-106

3/4

3/0

B-6003

250

B-106

4/0

B-2566

250

B-106

250 MCM

B-5904

2-150

B-107

300 MCM

B-5857

2-200

B-107

350 MCM

B-5777

2-200

B-107

500 MCM

B-5961

3-200

B-106

B-5556

115

B-106

B-5555

150

B-106

B-6048

150

B-106

1/0

B-5992

200

B-106

2/0

B-5877

250

B-106

3/0

B-5821

2-150

B-107

4/0

B-5820

2-150

B-107

250 MCM

B-5804

2-200

B-107

300 MCM

B-5803

500

B-107

350 MCM

B-5561

500

B-107

500 MCM

B-5515

3-250

B-107

750 MCM

B-5513

2-500

B-107

• For sizes not listed, contact BURNDY

Products.

• Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid

conductors.

• Molds listed are for copperclad ground rods. For welding to steel, stainless steel or

galvanized steel ground rods add suffix “-N” to mold number.

• For heavy duty molds, molds with wear plates or molds for Copperweld

cable, contact

BURNDY

Products.

• For expedited service, contact BURNDY

Products.

Required Tools:

Handle Clamps (see chart for correct handles)

B38-0309-00

Flint Ignitor

Other recommended accessories:

B38-3922-00

Mold Cleaning Brush (pg D-85)

B38-0135-00

Cable Cleaning Brush (pg D-85)

B38-0330-00

Cable Clamp (pg D-85)

B38-0304-00

File (pg D-85)

For mold types or BURNDYWeld™ items not shown, please

contact factory or refer to full BURNDYWeld™ catalog.

BURNDY

Products

Grounding

D-69

TYPE BCR-24 MOLDS

Horizontal Parallel Run Cables
to Ground Rod

Type BCR-24 Molds are used to join horizon-
tal parallel cables to the top of a vertical
ground rod.

Size range is #4 through 750 MCM solid or
concentric stranded copper conductors; 1/2

through 1

for the ground rod.

Contact BURNDY

Products for information

on molds for conductors not listed below.

Cable

Price Weld

Handle

Grd Rod

Tap

Mold Number

Key

Metal

Clamps

B-5640

115

B-106

B-5667

115

B-106

B-6002

115

B-106

1/2

1/0

B-5767

150

B-106

2/0

B-5604

200

B-106

3/0

B-5560

250

B-106

4/0

B-6766

250

B-106

B-6208

115

B-106

B-5702

150

B-106

B-5517

150

B-106

1/0

B-5573

200

B-106

2/0

B-8451

250

B-106

5/8

3/0

B-2510

2-150

B-107

4/0

B-5428

2-150

B-107

250 MCM

B-1212

2-200

B-107

300 MCM

B-2084

500

B-107

350 MCM

B-2558

500

B-107

500 MCM

B-2450

3-250

B-107

Cable

Price Weld

Handle

Grd Rod

Tap

Mold Number

Key

Metal

Clamps

B-8011

115

B-106

B-2320

150

B-106

B-2235

150

B-106

1/0

B-6051

200

B-106

2/0

B-8802

250

B-106

3/0

B-8726

2-150

B-107

3/4

4/0

B-5677

2-150

B-107

250 MCM

B-8461

2-200

B-107

300 MCM

B-8428

500

B-107

350 MCM

B-6294

500

B-107

500 MCM

B-8214

3-250

B-107

750 MCM

B-8027

2-500

B-107

B-5330

150

B-106

B-5332

200

B-106

B-5333

200

B-106

1/0

B-5334

250

B-106

2/0

B-5335

2-150

B-107

3/0

B-5336

2-200

B-107

4/0

B-5337

2-200

B-107

250 MCM

B-5338

500

B-107

300 MCM

B-5341

3-200

B-107

350 MCM

B-5351

3-200

B-107

500 MCM

B-5352

2-500

B-107

750 MCM

B-5353

5-250

B-107

• For sizes not listed, contact BURNDY

Products.

• Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid

conductors.

• Molds listed are for copperclad ground rods. For welding to steel, stainless steel or

galvanized steel ground rods add suffix “-N” to mold number.

• For heavy duty molds, molds with wear plates or molds for Copperweld

cable, contact

BURNDY

Products.

• For expedited service, contact BURNDY

Products.

Required Tools:

Handle Clamps (see chart for correct handles)

B38-0309-00

Flint Ignitor

‡ Crucible B-181 required

Other recommended accessories:

B38-3922-00

Mold Cleaning Brush (pg D-85)

B38-0135-00

Cable Cleaning Brush (pg D-85)

B38-0330-00

Cable Clamp (pg D-85)

B38-0304-00

File (pg D-85)

For mold types or BURNDYWeld™ items not shown, please

contact factory or refer to full BURNDYWeld™ catalog.

BURNDY

Products

Grounding

D-70

SINGLE SHOT MOLDS

RUS Accepted

BURNDYWeld™ Single Shot Molds are an
economical way to make cable connections
onto the top of a ground rod. The Single Shot
is a disposable single use ceramic mold that
comes complete with everything required
except the Flint Ignitor.

Ground

Cable Size

Mold

Cadweld

Rod Size

Solid

Stranded

Type

Number

Part #

#6, #8

BCR-1

BS-2009

GR1-141G

#3, #4

#4, #6

BCR-1

BS-2010

GR1-141L

#1, #2

#2, #3

BCR-1

BS-2011

GR1-141V

1/2

#6, #8

BCR-2

BS-2024

GT1-141G

#3, #4

#4, #6

BCR-2

BS-2025

GT1-141L

#1, #2

#2, #3

BCR-2

BS-2026

GT1-141V

#6, #8

BCR-1

BS-2012

GT1-161G

#3, #4

#4, #6

BCR-1

BS-2013

GT1-141L

#1, #2

#2, #3

BCR-1

BS-2014

GR1-161V

2/0, 1/0

1/0, #1

BCR-1

BS-2015

GR1-162C

2/0

BCR-1

BS-2016

GR1-162G

#6, #8

BC R-2

BS-2027

FRT1-161G

#3, #4

#4, #6

BCR-2

BS-2028

GT1-161L

5/8

#1, #2

#2, #3

BCR-2

BS-2029

GT1-161V

2/0, 1/0

1/0, #1

BCR-2

BS-2030

GT1-162C

#6, #8

BCR-24

BS-2105

NX1-161G

#3, #4

#4, #6

BCR-14

BS-2106

NX1-161L

#1, #2

#2, #3

BCR-24

BS-2107

NX1-161V

#6, #8

BCR-25

BS-2006

NT1-161G

#3, #4

#4, #6

BCR-25

BS-2007

NT1-161L

#1, #2

#2, #3

BCR-25

BS-2008

NT1-161V

#6, #8

BCR-1

BS-2017

GR1-181G

#3, #8

#4, #6

BCR-1

BS-2018

GR1-181L

#1, #2

#2, #3

BCR-1

BS-2019

GR1-181V

2/1, 1/0

1/0, #1

BCR-1

BS-2020

GR1-182C

2/0

BCR-1

BS-2021

GR1-182G

#6, #8

BCR-2

BS-2031

GT1-181G

#3, #4

#4, #6

BCR-2

BS-2032

GT1-181L

3/4

#1, #2

#2, #3

BCR-2

BS-2033

GT1-181V

2/0, 1/0

1/0, #1

BCR-2

BS-2034

T1-182C

#6, #8

BCR-24

BS-2108

NX1-181G

#3, #4

#4, #6

BCR-24

BS-2109

NX1-181L

#1, #2

#2, #3

BCR-24

BS-2110

NX1-181V

#6, #8

BCR-25

BS-2068

NT1-181G

#3, #4

#4, #6

BCR-25

BS-2069

NT1-181L

#1, #2

#2, #3

BCR-25

BS-2070

NT1-181V

BCR-1

BCR-2

BCR-24

BCR-25

Cadweld

is a registered trademark of the Erico International Corporation

For mold types or BURNDYWeld™ items not shown, please

contact factory or refer to full BURNDYWeld™ catalog.

BURNDY

Products

Grounding

D-71

TYPE BCS-1 MOLDS

Horizontal Cable to Horizontal
Steel Surface

Type BCS-1 Molds are used to terminate a
horizontal copper cable to any horizontal steel
surface. Note that the cable is

OFF

the surface.

Size range is 1/0 through 1000 MCM solid or
concentric stranded copper conductors.

Contact BURNDY

Products for information

on molds for conductors not listed below.

Price

Weld

Handle

Cable Size

Mold Number

Key

Metal

Clamps

1/0

B-644

B-106

2/0

B-645

B-106

3/0

B-646

115

B-106

4/0

B-647

115

B-106

250 MCM

B-648

115

B-106

300 MCM

B-649

150

B-106

350 MCM

B-650

200

B-106

500 MCM

B-652

200

B-106

750 MCM

B-653

2-150

B-106

1000 MCM

B-654

2-200

B-107

Price

Weld

Handle

Cable Size

Mold Number

Key

Metal

Clamps

B-628

3†**

N/A

B-629

3†*

N/A

B-630

3†*

N/A

B-631

3†*

N/A

1/0

B-7146

B-106

2/0

B-7075

B-106

3/0

B-2199

115

B-106

4/0

B-6114

115

B-106

250 MCM

B-2200

115

B-106

300 MCM

B-2506

150

B-106

350 MCM

B-2507

200

B-106

500 MCM

B-2509

200

B-106

750 MCM

B-2542

2-150

B-107

1000 MCM

B-2511

2-200

B-107

• For sizes not listed, contact BURNDY

Products.

• Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid

conductors.

• For heavy duty molds, molds with wear plates or molds for Copperweld

cable, contact

BURNDY

Products.

• For expedited service, contact BURNDY

Products.

Required Tools:

Handle Clamps (see chart for correct handles)

B38-0309-00

Flint Ignitor

Other recommended accessories:

B38-3922-00

Mold Cleaning Brush (pg D-85)

B38-0135-00

Cable Cleaning Brush (pg D-85)

B38-0330-00

Cable Clamp (pg D-85)

B38-0101-00

Rasp (pg D-85)

• For sizes not listed, contact BURNDY

Products.

• Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid

conductors.

• For heavy duty molds, molds with wear plates or molds for Copperweld

cable, contact

BURNDY

Products.

• For expedited service, contact BURNDY

Products.

Required Tools:

Handle Clamps (see chart for correct handles)
† Sold complete with frame
*

B38-0309-00

Flint Ignitor (included)

Other recommended accessories:

B38-3922-00

Mold Cleaning Brush (pg D-85)

B38-0135-00

Cable Cleaning Brush (pg D-85)

B38-0330-00

Cable Clamp (pg D-85)

B38-0101-00

Rasp (pg D-85)

TYPE BCS-8 MOLDS

Horizontal Cable to Horizontal
Steel Surface

Type BCS-8 Molds are used to terminate a
horizontal copper cable to any horizontal
steel surface. Note that the cable is

the

surface.

Size range is #6 through 1000 MCM solid or
concentric stranded copper conductors.

Contact BURNDY

Products for information

on molds for conductors not listed below.

For mold types or BURNDYWeld™ items not shown, please

contact factory or refer to full BURNDYWeld™ catalog.

BURNDY

Products

Grounding

D-72

TYPE BCS-2 MOLDS

Horizontal Through Cable to
Horizontal Steel Surface

Type BCS-2 Molds are used to join horizontal
through copper cable to any horizontal steel
surface. Note the cable is

OFF

the surface.

Size range is 1/0 through 1000 MCM solid or
concentric stranded copper conductors.

Contact BURNDY

Products for information

on molds for conductors not listed below.

Price

Weld

Handle

Cable Size

Mold Number

Key

Metal

Clamps

1/0

B-616

B-106

2/0

B-617

115

B-106

3/0

B-618

115

B-106

4/0

B-619

150

B-106

250 MCM

B-620

150

B-106

300 MCM

B-621

200

B-106

350 MCM

B-622

250

B-106

500 MCM

B-624

2-150

B-107

750 MCM

B-625-H

3-250

B-107

1000 MCM

B-626-H

2-500

B-107

Price

Weld

Handle

Cable Size

Mold Number

Key

Metal

Clamps

B-602

3†*

N/A

B-603

3†*

N/A

B-604

3†*

N/A

B-605

3†*

N/A

1/0

B-8379

B-106

2/0

B-5331

115

B-106

3/0

B-8381

115

B-106

4/0

B-7192

150

B-106

250 MCM

B-8413

150

B-106

300 MCM

B-8423

200

B-106

350 MCM

B-8410

250

B-106

500 MCM

B-5065

2-150

B-107

• For sizes not listed, contact BURNDY

Products.

• Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid

conductors.

• For heavy duty molds, molds with wear plates or molds for Copperweld® cable, contact

BURNDY

Products.

• For expedited service, contact BURNDY

Products.

Required Tools:

Handle Clamps (see above for correct handles)

B38-0309-00

Flint Ignitor

Other recommended accessories:

B38-3922-00

Mold Cleaning Brush (pg D-85)

B38-0135-00

Cable Cleaning Brush (pg D-85)

B38-0101-00

Rasp (pg D-85)

• For sizes not listed, contact BURNDY

Products.

• Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid

conductors.

• For heavy duty molds, molds with wear plates or molds for Copperweld

cable, contact

BURNDY

Products.

• For expedited service, contact BURNDY

Products.

Required Tools:

Handle Clamps (see chart for correct handles)
† Sold complete with handle frame
*

B38-0309-00

Flint Ignitor (included)

Other recommended accessories:

B40-0319-01

Mold Cleaner for cartridge sizes #15-#65 (pg D-85)

B40-0319-03

Mold Cleaner for cartridge sizes #90-#500 (pg D-85)

B38-3922-00

Mold Cleaning Brush (pg D-85)

B38-0135-00

Cable Cleaning Brush (pg D-85)

B38-0101-00

Rasp (pg D-85)

TYPE BCS-9 MOLDS

Horizontal Through Cable to
Horizontal Steel Surface

Type BCS-9 Molds are used to join horizontal
through copper cable to any horizontal steel
surface. Note the cable is

the surface.

Size range is #6 through 500 MCM solid or
concentric stranded copper conductors.

Contact BURNDY

Products for information

on molds for conductors not listed below.

For mold types or BURNDYWeld™ items not shown, please

contact factory or refer to full BURNDYWeld™ catalog.

BURNDY

Products

Grounding

D-73

TYPE BCS-3 MOLDS

Angular Cable Drop to Vertical
Steel Surface

Type BCS-3 Molds are used to join the end of
a copper cable at a 45˚ angle to a vertical
steel surface.

Size range is #6 through 1000 MCM solid or
concentric stranded copper conductors.

Contact BURNDY

Products for information

on molds for conductors not listed below.

Price

Weld

Handle

Cable Size

Mold Number

Key

Metal

Clamps

B-585

B-106

B-586

B-106

B-587

B-106

B-588

B-106

B-589

B-106

1/0

B-590

B-106

2/0

B-591

B-106

3/0

B-592

115

B-106

4/0

B-593

115

B-106

250 MCM

B-594

115

B-106

300 MCM

B-595

150

B-106

350 MCM

B-596

200

B-106

500 MCM

B-598

200

B-106

750 MCM

B-599

2-150

B-107

1000 MCM

B-600

2-200

B-107

Cable

Pipe

Mold

Price

Weld

Handle

Size

Number

Key

Metal

Clamps

1-1/4

to 4

B-2476

B-106

to 6

B-2477

B-106

to 10

B-2478

B-106

& up

B-586

‡

B-106

1-1/4

to 4

B-9233-S

B-106

to 6

B-2480-S

B-106

#2 Sol

to 10

B-2583-S

B-106

& up

B-588-S

‡

B-106

1-1/4

to 4

B-9233

B-106

to 6

B-2480

B-106

to 10

B-2688

B-106

& up

B-588

‡

B-106

1-1/4

to 4

B-2482

B-106

to 6

B-2483

B-106

to 10

B-2484

B-106

& up

B-589

‡

B-106

1-1/4

to 4

B-2486

B-106

to 6

B2487

B-106

1/0

to 10

B-2488

B-106

& up

B-590

‡

B-106

1-1/4

to 4

B-8833

B-106

to 6

B-2490

B-106

2/0

to 10

B-2491

B-106

& up

B-591

‡

B-106

1-1/4

to 4

B-2493

115

B-106

to 6

B-2494

115

B-106

3/0

to 10

B2495

115

B-106

& up

B-592

‡

115

B-106

1-1/4

to 4

B-9021

115

B-106

to 6

B2497

115

B-106

4/0

to 10

B2498

115

B-106

& up

B593

‡

115

B-106

• For sizes not listed, contact BURNDY

Products.

• Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid

conductors.

• For heavy duty molds, molds with wear plates or molds for Copperweld

cable, contact

BURNDY

Products.

• For expedited service, contact BURNDY

Products.

Required Tools:

Handle Clamps (see chart for correct handles)

B38-0309-00

Flint Ignitor

Other recommended accessories:

Magnetic Clamps to hold molds against vertical steel (pg D-84)

B38-3922-00

Mold Cleaning Brush (pg D-85)

B38-0135-00

Cable Cleaning Brush (pg D-85)

B38-0101-00

Rasp (pg D-85)

• For sizes not listed, contact BURNDY

Products.

• Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid

conductors.

• For heavy duty molds, molds with wear plates or molds for Copperweld® cable, contact

BURNDY

Products.

• For expedited service, contact BURNDY

Products.

Required Tools:

Handle Clamps (see chart for correct handles)

B38-0309-00

Flint Ignitor

Other recommended accessories:

B106-32

Vertical Chain Clamp w/ B-106 Handles for 4

Pipe & smaller

B40-0106-27

Chain Extension for 4

to 10

Pipe

Use (2) 20

Chain Extensions for pipe sizes between 10

and 16

B38-3922-00

Mold Cleaning Brush (pg D-85)

B38-0135-00

Cable Cleaning Brush (pg D-85)

B38-0101-00

Rasp (pg D-85)

‡ Flat Surface Mold

Cable to Flat Steel

Cable to Pipe

Cable to Flat Steel

Cable to Pipe

For mold types or BURNDYWeld™ items

not shown, please contact factory

or refer to full BURNDYWeld™ catalog.

BURNDY

Products

Grounding

D-74

TYPE BCS-23 MOLDS

Vertical Cable Drop to
Vertical Steel Surface

Type BCS-23 Molds are used to join vertical
cable down to a vertical steel surface. Note
that the cable is

OFF

the surface.

Size range is #6 through 500 MCM solid or
concentric stranded copper conductors.

Contact BURNDY

Products for information

on molds for conductors not listed below.

Price

Weld

Handle

Cable Size

Mold Number

Key

Metal

Clamps

B-5389

B-106

B-5359

B-106

B-2781

B-106

B-5361

B-106

1/0

B-2189

115

B-106

2/0

B-2540

115

B-106

3/0

B-5362

150

B-106

4/0

B-8718

150

B-106

250 MCM

B-8165

200

B-106

300 MCM

B-5363

200

B-106

350 MCM

B-9029

250

B-106

500 MCM

B-8512

2-150

B-106

• For sizes not listed, contact BURNDY

Products.

• Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid

conductors.

• For heavy duty molds, molds with wear plates or molds for Copperweld

cable, contact

BURNDY

Products.

• For expedited service, contact BURNDY

Products.

Required Tools:

Handle Clamps (see chart for correct handles)

B38-0309-00

Flint Ignitor

Other recommended accessories:

Magnetic Clamps to hold molds against vertical steel

B38-3922-00

Mold Cleaning Brush (pg D-85)

B38-0135-00

Cable Cleaning Brush (pg D-85)

B38-0101-00

Rasp (pg D-85)

For mold types or BURNDYWeld™ items not shown, please

contact factory or refer to full BURNDYWeld™ catalog.

BURNDY

Products

Grounding

D-75

TYPE BCS-4 MOLDS

Vertical Through Cable to
Vertical Steel Surface

Type BCS-4 Molds are used to join a vertical
through copper cable to a vertical steel sur-
face. Note that the cable is

OFF

the surface.

For molds with the cable on the surface, con-
tact BURNDY

Products.

Size range is #6 through 500 MCM solid or
concentric stranded copper conductors.

Contact BURNDY

Products for information

on molds for conductors not listed below.

Price

Weld

Handle

Cable Size

Mold Number

Key

Metal

Clamps

B-1215

B-106

B-1216

B-106

B-1218

115

B-106

B-1219

115

B-106

1/0

B-1220

200

B-106

2/0

B-1221

200

B-106

3/0

B-1222

250

B-106

4/0

B-1223

250

B-106

250 MCM

B-1224

250

B-106

300 MCM

B-1225-H

500

B-107

350 MCM

B-1226-H

3-200

B-107

500 MCM

B-1228-H

3-250

B-107

Price

Weld

Handle

Cable Size

Mold Number

Key

Metal

Clamps

B-1626

B-106

B-1627

B-106

B-1628

B-106

B-1629

B-106

1/0

B-1630

115

B-106

2/0

B-1631

115

B-106

3/0

B-1632

150

B-106

4/0

B-1633

150

B-106

250 MCM

B-1634

150

B-106

• For sizes not listed, contact BURNDY

Products.

• Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid

conductors.

• For heavy duty molds, molds with wear plates or molds for Copperweld

cable, contact

BURNDY

Products.

• For expedited service, contact BURNDY

Products.

Required Tools:

Handle Clamps (see chart for correct handles)

B38-0309-00

Flint Ignitor

Other recommended accessories:

Magnetic Clamps to hold molds against vertical steel

B38-3922-00

Mold Cleaning Brush (pg D-85)

B38-0135-00

Cable Cleaning Brush (pg D-85)

B38-0101-00

Rasp (pg D-85)

• For sizes not listed, contact BURNDY

Products.

• Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid

conductors.

• For heavy duty molds, molds with wear plates or molds for Copperweld

cable, contact

BURNDY

Products.

• For expedited service, contact BURNDY

Products.

Required Tools:

Handle Clamps (see chart for correct handles)

B38-0309-00

Flint Ignitor

Other recommended accessories:

B40-0319-01

Mold Cleaner for cartridge sizes #15-#65 (pg D-85)

B40-0319-03

Mold Cleaner for cartridge sizes #90-#500 (pg D-85)

B38-3922-00

Mold Cleaning Brush (pg D-85)

B38-0135-00

Cable Cleaning Brush (pg D-85)

B38-0101-00

Rasp (pg D-85)

TYPE BCS-6 MOLDS

Horizontal Through Cable to
Vertical Steel Surface

Type BCS-6 Molds are used to join horizontal
through copper cable to a vertical steel sur-
face. Note that the cable is OFF the surface.

Size range is #6 through 250 MCM solid or
concentric stranded copper conductors.

Contact BURNDY

Products for information

on molds for conductors not listed below.

For mold types or BURNDYWeld™ items not shown, please

contact factory or refer to full BURNDYWeld™ catalog.

BURNDY

Products

Grounding

D-76

TYPE BCS-7 MOLDS

Overhead Vertical Tap Cable
to Vertical Steel Surface

Type BCS-7 Molds are used to join an over-
head vertical copper conductor drop tap to a
vertical steel surface.

Size range is #6 through 1000 MCM solid or
concentric stranded copper conductors.

Contact BURNDY

Products for information

on molds for conductors not listed below.

Price

Weld

Handle

Cable Size

Mold Number

Key

Metal

Clamps

B-1635

B-106

B-1636

B-106

B-1637

B-106

B-1638

B-106

B-1639

B-106

1/0

B-1640

150

B-106

2/0

B-1641

150

B-106

3/0

B-1642

200

B-106

4/0

B-1643

200

B-106

250 MCM

B-1644

200

B-106

300 MCM

B-1645

250

B-106

350 MCM

B-1646

2-150

B-107

500 MCM

B-1648

2-200

B-107

750 MCM

B-1649

500

B-107

1000 MCM

B-1650

3-200

B-107

Price

Weld

Handle

Cable Size

Mold Number

Key

Metal

Clamps

B-5910

B-106

B-2761

B-106

B-2569

B-106

B-6060

B-106

1/0

B-5419

B-106

2/0

B-2567

B-106

3/0

B-6072

115

B-106

4/0

B-9253

115

B-106

250 MCM

B-2568

115

B-106

300 MCM

B-6061

150

B-106

350 MCM

B-6067

200

B-106

500 MCM

B-8359

200

B-106

• For sizes not listed, contact BURNDY

Products.

• Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid

conductors.

• For heavy duty molds, molds with wear plates or molds for Copperweld

cable, contact

BURNDY

Products.

• For expedited service, contact BURNDY

Products.

Required Tools:

Handle Clamps (see chart for correct handles)

B38-0309-00

Flint Ignitor

Other recommended accessories:

Magnetic Clamps to hold molds against vertical steel

B38-3922-00

Mold Cleaning Brush (pg D-85)

B38-0135-00

Cable Cleaning Brush (pg D-85)

B38-0101-00

Rasp (pg D-85)

NOTE:

Add (-R) to mold number for right hand mold or (-L) for left hand mold. Right hand (-R)

mold will be furnished if not specified.

• For sizes not listed, contact BURNDY

Products.

• Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid

conductors.

• For heavy duty molds, molds with wear plates or molds for Copperweld

cable, contact

BURNDY

Products.

• For expedited service, contact BURNDY

Products.

Required Tools:

Handle Clamps (see chart for correct handles)

B38-0309-00

Flint Ignitor

Other recommended accessories:

Vertical Chain Clamps

B38-3922-00

Mold Cleaning Brush (pg D-85)

B38-0135-00

Cable Cleaning Brush (pg D-85)

B38-0101-00

Rasp (pg D-85)

TYPE BCS-18 MOLDS

Horizontal Tap Cable to
Vertical Steel Surface

Type BCS-18 Molds are used to connect a
horizontal conductor to a vertical steel sur-
face. Note that the cable is

ON the surface.

Size range is #6 through 500 MCM solid or
concentric stranded copper conductors.

Contact BURNDY

Products for information

on molds for conductors not listed below.

For mold types or BURNDYWeld™ items

not shown, please contact factory

or refer to full BURNDYWeld™ catalog.

For mold types or BURNDYWeld™ items

not shown, please contact factory

or refer to full BURNDYWeld™ catalog.

BURNDY

Products

Grounding

D-77

TYPE BCS-5 MOLDS

Horizontal Cable Tap to
Horizontal Cast Iron Surface

Type BCS-5 Molds are used to join horizontal
cable taps to horizontal cast iron surfaces.
Note that the cable is

the surface.

Size range is #6 through #1 solid or concen-
tric stranded copper conductors.

Contact BURNDY

Products for information

on molds for conductors not listed below.

Price

Weld

Handle

Cable Size

Mold Number

Key

Metal

Clamps

#6 Sol

B-1613

2SCI

N/A

B-1614

25CI

N/A

#4 Sol

B-1615

45CI

N/A

B-1616

45CI

N/A

#2 Sol

B-1617

45CI

N/A

B-1618

45CI

N/A

#1 Sol

B-1619

65CI

N/A

B-1620

65CI

N/A

• For sizes not listed, contact BURNDY

Products.

• Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid

conductors.

• For heavy duty molds, molds with wear plates or molds for Copperweld

cable, contact

BURNDY

Products.

• For expedited service, contact BURNDY

Products.

Required Tools:

† Sold complete with frame

B38-0309-00

Flint Ignitor (included)

Other recommended accessories:

B38-3922-00

Mold Cleaning Brush (pg D-85)

B38-0135-00

Cable Cleaning Brush (pg D-85)

B38-0101-00

Rasp (pg D-85)

DO NOT use Type BCS-5 molds on Soil Pipe (ASTM A74-82). A
test weld should be made on a section of the pipe being used
to determine the possibility of detrimental metallurgical effects.

For mold types or BURNDYWeld™ items not shown, please

contact factory or refer to full BURNDYWeld™ catalog.

BURNDY

Products

Grounding

D-78

TYPE BCRE-1 MOLDS

Horizontal Parallel Tap
to Rebar

Type BCRE-1 Molds are recommended for
parallel, horizontal connections for solid or
concentric stranded conductors #6 through
4/0 joined to reinforcing bars #3 through #6
and larger. The high copper content joint has
a higher current carrying capacity than the
conductors being joined and is impervious to
vibration and moisture.

Contact BURNDY

Products for information

on molds for conductors not listed below.

Rebar

Cable

Mold

Packing

Price

Weld

Handle

Size

Number

Material ‡

Key

Metal

Clamps

B-7500

B38-4060-00

B-106

B-7501

B38-4060-00

B-106

B-7502

B38-4060-00

B-106

B-7503

B38-4060-00

B-106

1/0

B-7504

B38-4060-00

B-106

2/0

B-7505

B38-4060-00

B-106

3/0

B-7506

B38-4060-00

115

B-106

4/0

B-7507

B38-4060-00

115

B-106

B-7508

B38-4061-00

N/A

B-7509

B38-4061-00

N/A

B-7510

B38-4061-00

N/A

Larger

B-7511

B38-4061-00

N/A

1/0

B-7512

B38-4060-00

B-106

2/0

B-7513

B38-4060-00

B-106

3/0

B-7514

B38-4060-00

115

B-106

4/0

B-7515

B38-4060-00

115

B-106

1/0

B-7520

B38-4060-00

B-106

2/0

B-7521

B38-4060-00

B-106

3/0

B-7522

B38-4060-00

115

B-106

4/0

B-7523

B38-4060-00

115

B-106

1/0

B-7528

B38-4062-00

14+

N/A

2/0

B-7529

B38-4062-00

14+

N/A

3/0

B-7530

B38-4062-00

14+

115

N/A

Larger

4/0

B-7531

B38-4062-00

14+

115

N/A

• For sizes not listed, contact BURNDY

Products.

• Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid

conductors.

• For heavy duty molds, molds with wear plates or molds for Copperweld

cable, contact

BURNDY

Products.

• For expedited service, contact BURNDY

Products.

Required Tools:

Handle Clamps (see chart for correct handles)
† Sold complete with frame

B38-0309-00

Flint Ignitor

Other recommended accessories:

B38-3922-00

Mold Cleaning Brush (pg D-85)

B38-0135-00

Cable Cleaning Brush (pg D-85)

B38-0304-00

File (pg D-86)

‡ PACKING MATERIAL NOTE

A packing pad is necessary when mak-
ing BURNDYWeld™ connections to
Rebar. Packing Material B38-4060-00 is
a special, patented copper-wool packing,
with enough in each bag to do between
40 and 50 connections. Packing Material
No.’s B38-4061-00, B38-4062-00 and
B38-4063-00 are a ceramic fiber materi-
al and can be used for

one

connection

only. Be sure to specify Packing Material
No. when ordering Mold and Weld Metal.

For mold types or BURNDYWeld™ items not shown, please

contact factory or refer to full BURNDYWeld™ catalog.

BURNDY

Products

Grounding

D-79

TYPE BCRE-2 MOLDS

Horizontal Cable Tap to
Horizontal Rebar Run

Type BCRE-2 Molds are recommended for
right angle, horizontal connections for solid or
concentric stranded conductors #6 through
4/0 joined to reinforcing bars #3 through #6.
The high copper content joint has a higher
current carrying capacity than the conductors
being joined and is impervious to vibration
and moisture.

Contact BURNDY

Products for information

on molds for conductors not listed below.

Rebar

Cable

Mold

Packing

Price

Weld

Handle

Size

Number

Material ‡

Key

Metal

Clamps

B-7588

B38-4060-00

B-106

B-7589

B38-4060-00

B-106

B-7590

B38-4060-00

B-106

B-7591

B38-4060-00

B-106

1/0

B-7592

B38-4060-00

B-106

2/0

B-7593

B38-4060-00

B-106

3/0

B-7594

B38-406000

115

B-106

4/0

B-7595

B38-4060-00

115

B-106

B-7596

B38-4060-00

B-106

B-7597

B38-4060-00

B-106

B-7598

B38-4060-00

B-106

B-7599

B38-4060-00

B-106

1/0

B-7600

B38-4060-00

B-106

2/0

B-7601

B38-4060-00

B-106

3/0

B-7602

B38-4060-00

115

B-106

4/0

B-7603

B38-4060-00

115

B-106

B-7604

B38-4606-00

B-106

B-7605

B38-4060-00

B-106

B-7606

B38-4060-00

B-106

B-7607

B38-4060-00

B-106

1/0

B-7608

B38-4060-00

115

B-106

2/0

B-7609

B38-4060-00

115

B-106

3/0

B-7610

B38-4060-00

150

B-106

4/0

B-7611

B38-4060-00

150

B-106

B-7612

B38-4060-00

B-106

B-7613

B38-4060-00

B-106

B-7614

B384060-00

B-106

B-7615

B38-4060-00

B-106

1/0

B-7616

B38-4060-00

115

B-106

2/0

B-7617

B38-4060-00

115

B-106

3/0

B-7618

B38-4060-00

150

B-106

4/0

B-7619

B38-4060-00

150

B-106

• For sizes not listed, contact BURNDY

Products.

• Molds listed are for concentric stranded cable. Add suffix “-S” to mold number for solid

conductors.

• For heavy duty molds, molds with wear plates or molds for Copperweld

cable, contact

BURNDY

Products.

• For expedited service, contact BURNDY

Products.

Required Tools:

Handle Clamps (see chart for correct handles)

B38-0309-00

Flint Ignitor

Other recommended accessories

B40-0319-01

Mold Cleaner for cartridge sizes #15-#65 (pg D-85)

B40-0319-03

Mold Cleaner for cartridge sizes #90-#500 (pg D-85)

B38-3922-00

Mold Cleaning Brush (pg D-85)

B38-0135-00

Cable Cleaning Brush (pg D-85)

B38-0304-00

File (pg D-86)

‡ PACKING MATERIAL NOTE

A packing pad is necessary when mak-
ing BURNDYWeld™ connections to
Rebar. Packing Material B38-4060-00 is
a special, patented copper-wool pack-
ing, with enough in each bag to do
between 40 and 50 connections.
Packing Material No.’s B38-4061-00,
B38-4062-00 and B38-4063-00 are a
ceramic fiber material and can be used
for

one

connection only. Be sure to spec-

ify Packing Material No. when ordering
Mold and Weld Metal.

For mold types or BURNDYWeld™ items

not shown, please contact factory

or refer to full BURNDYWeld™ catalog.

BURNDY

Products

Grounding

D-80

TYPE BCRE-3 MOLDS

Horizontal through Cable to
Vertical Rebar

Type BCRE-3 Molds are recommended for
horizontal conductors to vertical rebar con-
nections for solid or concentric stranded con-
ductors #6 through 4/0 joined to reinforcing
bars #3 through #7 & larger. The high copper
content joint has a higher current carrying
capacity than the conductors being joined
and is impervious to vibration and moisture.

Contact BURNDY

Products for information

on molds for conductors not listed below.

Rebar

Cable

Mold

Packing

Price

Weld

Handle

Size

Number

Material ‡

Key

Metal

Clamps

B-7620

B38-4060-00

B-106

B-7621

B38-4060-00

B-106

B-7622

B38-4060-00

B-106

B-7623

B38-4060-00

115

B-106

1/0

B-7624

B38-4060-00

115

B-106

2/0

B-7625

B38-4060-00

115

B-106

3/0

B-7626

B38-4060-00

150

B-106

4/0

B-7627

B38-4060-00

150

B-106

B-7628

B38-4060-00

B-106

B-7629

B38-4060-00

B-106

B-7630

B38-4060-00

B-106

B-7631

B38-4060-00

115

B-106

1/0

B-7632

B38-4060-00

115

B-106

2/0

B-7633

B38-4060-00

115

B-106

3/0

B-7634

B38-4060-00

150

B-106

4/0

B-7635

B38-4060-00

150

B-106

B-7636

B38-4060-00

B-106

B-7637

B38-4060-00

B-106

B-7638

B38-4060-00

B-106

B-7639

B38-4060-00

115

B-106

1/0

B-7640

B38-4060-00

115

B-106

2/0

B-7641

B38-4060-00

115

B-106

3/0

B-7642

B38-4060-00

150

B-106

4/0

B-7643

B38-4060-00

150

B-106

B-7644

B38-4060-00

B-106

B-7645

B38-4060-00

B-106

B-7646

B38-4060-00

B-106

B-7647

B38-4060-00

115

B-106

1/0

B-7648

B38-4060-00

115

B-106

2/0

B-7649

B38-4060-00

115

B-106

3/0

B-7650

B38-4060-00

150

B-106

4/0

B-7651

B38-4060-00

150

B-106

B-7652

B38-4063-00

B-106-41

B-7653

B38-4063-00

B-106-41

B-7654

B38-4063-00

B-106-41

B-7655

B38-4063-00

115

B-106-41

1/0

B-7656

B38-4063-00

115

B-106-41

Larger

2/0

B-7657

B38-4063-00

115

B-106-41

3/0

B-7658

B38-4063-00

150

B-106-41

4/0

B-7659

B38-4063-00

150

B-106-41

• For sizes not listed, contact BURNDY

Products.

• Molds listed are for concentric stranded cable. Add suffix

“-S” to mold number for solid conductors.

• For heavy duty molds, molds with wear plates or molds for

Copperweld

cable, contact BURNDY

Products.

• For expedited service, contact BURNDY

Products.

Required Tools:

Handle Clamps (see chart for correct handles)

B38-0309-00

Flint Ignitor

Other recommended accessories:

Vertical Chain Clamps
†

B40-0319-03

Mold Cleaner for cartridge sizes #90-#500

(pg D-85)

B38-3922-00

Mold Cleaning Brush (pg D-85)

B38-0135-00

Cable Cleaning Brush (pg D-85)

B38-0304-00

File (pg D-85)

‡ PACKING MATERIAL NOTE

one

connection only. Be sure to spec-

ify Packing Material No. when ordering
Mold and Weld Metal.

For mold types or BURNDYWeld™ items

not shown, please contact factory

or refer to full BURNDYWeld™ catalog.

BURNDY

Products

Grounding

D-81

TYPE BCRE-4 MOLDS

Horizontal through Cable to
Horizontal Rebar

Type BCRE-4 Molds are recommended for
horizontal through conductors to horizontal
rebar at right angle connections for solid or
concentric stranded conductors #6 through
4/0 joined to reinforcing bars #3 through #6 &
larger. The high copper content joint has a
higher current carrying capacity than the con-
ductors being joined and is impervious to
vibration and moisture.

Contact BURNDY

Products for information

on molds for conductors not listed below.

Rebar

Cable

Mold

Packing

Price

Weld

Handle

Size

Number

Material ‡

Key

Metal

Clamps

B-7708

B38-4060-00

B-106

B-7709

B38-4060-00

B-106

B-7710

B38-4060-00

B-106

B-7711

B38-4060-00

115

B-106

1/0

B-7712

B38-4060-00

115

B-106

2/0

B-7713

B38-4060-00

115

B-106

3/0

B-7714

B38-4060-00

150

B-106

4/0

B-7715

B38-4060-00

150

B-106

B-7716

B38-4060-00

B-106

B-7717

B38-4060-00

B-106

B-7718

B38-4060-00

B-106

B-7719

B38-4060-00

115

B-106

1/0

B-7720

B38-4060-00

115

B-106

2/0

B-7721

B38-4060-00

115

B-106

3/0

B-7722

B38-4060-00

150

B-106

4/0

B-7723

B38-4060-00

150

B-106

B-7724

B38-4060-00

B-106

B-7725

B38-4060-00

B-106

B-7726

B38-4060-00

B-106

B-7727

B38-4060-00

115

B-106

1/0

B-7728

B38-4060-00

115

B-106

2/0

B-7729

B38-4060-00

115

B-106

3/0

B-7730

B38-4060-00

150

B-106

4/0

B-7731

B38-4060-00

150

B-106

B-7732

B38-4061-00

14+

N/A

B-7733

B38-4061-00

14+

N/A

B-7734

B38-4061-00

14+

N/A

B-7735

B38-406100

14+

115

N/A

1/0

B-7736

B38-4062-00

14+

115

N/A

Larger

2/0

B-7737

B38-4062-00

14+

115

N/A

3/0

B-7738

B38-4062-00

14+

150

N/A

4/0

B-7739

B38-4062-00

14+

150

N/A

• For sizes not listed, contact BURNDY

Products.

• Molds listed are for concentric stranded cable. Add suffix

“-S” to mold number for solid conductors.

• For heavy duty molds, molds with wear plates or molds for Copperweld

cable, contact BURNDY

Products.

• For expedited service, contact BURNDY

Products.

Required Tools:

Handle Clamps (see chart for correct handles)
† Sold complete with frame

B38-0309-00

Flint Ignitor

Other recommended accessories:

B40-0319-03

Mold Cleaner for cartridge sizes #90-#500 (pg D-85)

B38-3922-00

Mold Cleaning Brush (pg D-85)

B38-0135-00

Cable Cleaning Brush (pg D-85)

B38-0304-00

File (pg D-86)

‡ PACKING MATERIAL NOTE

one

connection only. Be sure to spec-

ify Packing Material No. when ordering
Mold and Weld Metal.

For mold types or BURNDYWeld™ items

not shown, please contact factory

or refer to full BURNDYWeld™ catalog.

BURNDY

Products

Grounding

D-82

TYPE BCRE-6 MOLDS

Horizontal Cable Tap to
Vertical Rebar

Type BCRE-6 Molds are recommended for
horizontal conductors terminating at right
angles to vertical rebar connections for solid
or concentric stranded conductors #6 through
4/0 joined to reinforcing bars #3 through #7
and larger. The high copper content joint has
a higher current carrying capacity than the
conductors being joined and is impervious to
vibration and moisture.

Contact BURNDY

Products for information

on molds for conductors not listed below.

Rebar

Cable

Mold

Packing

Price

Weld

Handle

Size

Number

Material ‡

Key

Metal

Clamps

B-7884

B38-4060-00

B-106

B-7885

B38-4060-00

B-106

B-7886

B38-4060-00

B-106

B-7887

B38-4060-00

115

B-106

1/0

B-7888

B38-4060-00

115

B-106

2/0

B-7889

B38-4060-00

115

B-106

3/0

B-7890

B38-4060-00

150

B-106

4/0

B-7891

B38-4060-00

150

B-106

B-7892

B38-4060-00

B-106

B-7893

B38-4060-00

B-106

B-7894

B38-4060-00

B-106

B-7895

B38-4060-00

115

B-106

1/0

B-7896

B38-4060-00

115

B-106

2/0

B-7897

B38-4060-00

115

B-106

3/0

B-7898

B38-4060-00

150

B-106

4/0

B-7899

B38-4060-00

150

B-106

B-7900

B38-4060-00

B-106

B-7901

B38-4060-00

B-106

B-7902

B38-4060-00

B-106

B-7903

B38-4060-00

115

B-106

1/0

B-7904

B38-4060-00

115

B-106

2/0

B-7905

B38-4060-00

115

B-106

3/0

B-7906

B38-4060-00

150

B-106

4/0

B-7907

B38-4060-00

150

B-106

B-7908

B38-4060-00

B-106

B-7909

B38-4060-00

B-106

B-7910

B38-4060-00

B-106

B-7911

B38-4060-00

115

B-106

1/0

B-7912

B38-4060-00

115

B-106

2/0

B-7913

B38-4060-00

115

B-106

3/0

B-7914

B38-4060-00

150

B-106

4/0

B-7915

B38-4060-00

150

B-106

B-7916

B38-4063-00

B-106-32

B-7917

B38-4063-00

B-106-32

B-7918

B38-4063-00

B-106-32

B-7919

B38-4063-00

115

B-106-32

1/0

B-7920

B38-4063-00

115

B-106-32

Larger

2/0

B-7921

B38-4063-00

115

B-106-32

3/0

B-7922

B38-4063-00

150

B-106-32

4/0

B-7923

B38-4063-00

150

B-106-32

• For sizes not listed, contact BURNDY

Products.

• Molds listed are for concentric stranded cable. Add suffix

“-S” to mold number for solid conductors.

• For heavy duty molds, molds with wear plates or molds for

Copperweld

cable, contact BURNDY

Products.

• For expedited service, contact BURNDY

Products.

Required Tools:

Handle Clamps (see chart for correct handles)

B38-0309-00

Flint Ignitor

Other recommended accessories:

B38-3922-00

Mold Cleaning Brush (pg D-85)

B38-0135-00

Cable Cleaning Brush (pg D-85)

B38-0304-00

File (pg D-86)

‡ PACKING MATERIAL NOTE

*The B106-32 comes complete with a B-106 handle clamp
and B40-0106-76 vertical chain clamp. Although good for use
on all sizes of rebar, vertical chain clamps are strongly recom-
mended on large size rebar as they hold the mold to the rebar
securely. If you already have a B-106 handle clamp, you can
purchase the vertical chain clamps separately. See page 76
for a variety of options.

For mold types or BURNDYWeld™ items not shown, please

contact factory or refer to full BURNDYWeld™ catalog.

BURNDY

Products

Grounding

D-83

BURNDYWeld FILL*

BURNDYWeld™ FILL is an economical solu-
tion for areas with very difficult grounding
issues. BURNDYWeld™ FILL is highly con-
ductive in a wet or dry application and does
not require moisture to lower the resistance of
your grounding system. BURNDYWeld™
FILL contains a corrosion inhibitor which
forms a film on copper, creating a barrier
against corrosion.

BURNDYWeld™ FILL can be poured in dry or
pumped in slurry form. No tamping required.
It is very contractor friendly. No special tools
required.

*BURNDYWeld™ FILL is the catalog number.

BURNDYWeld™ FILL
Advantages:

• Easy to install.
• Electrically conductive.
• Environmentally friendly.
• Will not leach into the ground.
• Positive low resistance, electrical connec-

tion to earth.

• Does not contain any hazardous chemicals.
• Compatible with all copper grounding

systems.

• Contains a corrosion inhibitor to protect

copper.

• Will not expand or shrink.
• Not affected by freezing.
• Excellent shelf life.
• Typical resistivity <10 Ohm-cm

Material Required Per Linear Foot of Trench

Width of Trench (Inches)

4.1

6.2

8.1

10.1

12.1

14.1

16.2

18.2

20.2

22.2

24.2

6.2

9.3

12.1

15.2

18.2

21.2

24.2

27.3

30.3

33.3

36.4

8.2

12.3

16.2

20.2

24.2

28.3

32.3

36.4

40.4

44.5

48.5

10.3

15.4

20.2

25.3

30.3

35.4

40.4

45.5

50.5

55.6

60.6

12.3

18.5

24.2

30.3

36.4

42.4

48.5

54.6

60.6

66.7

72.7

14.4

21.6

28.3

35.4

42.4

49.5

56.6

63.7

70.7

77.8

84.9

16.4

24.7

32.3

40.4

48.5

56.0

64.7

72.7

80.8

88.9

97.0

18.5

27.8

36.4

45.5

54.6

63.7

72.7

81.8

90.9

100.0

109.1

20.6

30.8

40.4

50.5

60.6

70.7

80.8

90.9

101.0

111.1

121.2

Thickness of

BURNDYWeld™ FILL

(Inches)

To calculate the lbs. of material required to fill a trench:

• Determine desired thickness.
• Move to the right until you are under the known width of the trench. This number will be the

weight of the material in lbs./linear ft.

• Take this number and multiply by the length of the trench in feet.Your answer will be the amount

of BURNDYWeld™ FILL material required to fill the trench to the desired level in lbs.

Example:

Thickness:

6 inches

Width

18 inches
54.6 lbs. per linear ft. (from the table above)

Answer

54.6 lbs. per linear ft. x 25 ft. trench = 1,365 lbs. of BURNDYWeld™ FILL

28 (50 lb.) bags of BURNDYWeld™ FILL

For mold types or BURNDYWeld™ items not shown, please

contact factory or refer to full BURNDYWeld™ catalog.

BURNDY

Products

Grounding

D-84

BURNDYWeld™ FILL*

Application Information

*BURNDYWeld™ FILL is the catalog number.

Vertical Installation

Drill or bore a hole the desired diameter and
depth. Suspend ground electrode in center of
hole to be filled. Pour BURNDYWeld™ FILL
until desired level is obtained. No tamping is
required.

Dry Volume of

Ground Resistance

BURNDYWeld™ FILL

Comparison of

vs. Hole Size

Bare Rod vs.

Lbs. of

Hole Size with

Percent Resistance

Hole

BURNDYWeld™ FILL

5/8

x 10

Rod in

Compared to Rod

Size

Per Ft.

Center of 15

Hole

Only (100%)

6.5

52%

14.5

47%

25.8

44%

40.4

42%

58.1

40%

Steady State Leakage Resistance‡ Using 4/0 Copper Wire vs. BURNDYWeld™ FILL

Percentage of Resistance with .475

Wire Plus BURNDYWeld™ FILL in

Various Diameters Compared

.475

Diameter

to Wire Only (100%)

Length

Wire Only

100%

83%

78%

74%

69%

100%

85%

81%

77%

73%

100%

86%

82%

79%

75%

100

100%

87%

83%

80%

77%

150

100%

88%

84%

82%

78%

200

100%

88%

85%

83%

79%

250

100%

89%

85%

83%

80%

300

100%

89%

86%

84%

80%

Horizontal or Grid
Construction†

Pour into horizontal trench until level of
ground wire is reached. Place ground wire.
Pour in additional BURNDYWeld™ FILL until
wire is covered to desired height. Cover with
fill. No tamping required.

For grid construction, pour BURNDYWeld™
FILL and spread over ground grid until
desired thickness is achieved. Cover with fill.

† Entire grounding system should be surrounded by

BURNDYWeld™ FILL. Conductors should be

insulated as they exit BURNDYWeld™ FILL

column.

‡ The use of BURNDYWeld™ FILL around the

grounding system will also reduce surge imped-

ance by increasing the effective contact area of

the electrode to soil.

Horizontal Construction

BURNDYWeld™ FILL

Copper Wire

Earth or Fill

BURNDYWeld™ FILL

Copper Wire

Grid Construction

For mold types or BURNDYWeld™ items not shown, please

contact factory or refer to full BURNDYWeld™ catalog.

BURNDY

Products

Grounding

D-85

BURNDYWeld SET*

Certain applications require a permanent hard-
ening grounding material. BURNDYWeld™
SET is the product of choice. BURNDYWeld™
SET is compatible with all standard copper
grounding systems. It is an economical solu-
tion to difficult grounding issues in hard to
deal with areas. BURNDYWeld™ SET is
manufactured from environmentally safe
material and is extremely stable. When mixed
with water or exposed to moisture,
BURNDYWeld™ SET attains the hardening
characteristics of cement while retaining its
highly conductive properties. BURNDYWeld™
SET will remain highly conductive during a
drought or when exposed to extremely low
temperatures. Since BURNDYWeld™ SET
does not have any shrinkage or expansion
properties it will remain in constant contact
with the earth.

BURNDYWeld™ SET can be poured in dry or
pumped in slurry form. No tamping required.
It is very contractor friendly. No special tools
required.

*BURNDYWeld™ SET is the catalog number.

BURNDYWeld™ SET
Advantages:

• Easy to install.
• Will attain a hardened state.
• Electrically conductive.
• Environmentally friendly.
• Will not leach into the ground.
• Positively low resistance, electrical connec-

tion to the earth.

• Does not contain any hazardous chemicals.
• Compatible with all copper grounding sys-

tems.

• Will not expand or shrink.
• Not effected by freezing.
• Excellent shelf life.
• Typical resistivity <10 Ohm-cm

Material Required Per Linear Foot of Trench

Width of Trench (Inches)

3.6

5.4

7.2

9.0

10.8

12.6

14.4

16.2

18.0

19.7

21.5

5.4

8.1

10.8

13.5

16.2

18.8

21.5

24.2

26.9

29.6

32.3

7.2

10.8

14.4

18.0

21.5

25.1

28.7

32.3

35.9

39.5

43.1

9.0

13.5

18.0

22.4

26.9

31.4

35.9

40.4

44.9

49.4

53.9

10.8

16.3

21.5

26.9

32.3

37.7

43.1

48.5

53.9

59.2

64.6

12.6

19.0

25.1

31.4

37.7

44.0

50.3

56.5

62.8

69.1

75.4

14.4

21.7

28.7

35.9

43.1

50.3

57.4

64.6

71.8

79.0

86.2

16.3

24.4

32.3

40.4

48.5

56.5

64.6

72.7

80.8

88.9

96.9

18.1

27.1

35.9

44.9

53.9

62.8

71.8

80.8

89.8

98.7

107.7

Thickness of

BURNDYWeld™ SET

(Inches)

To calculate the lbs. of material required to fill a trench:

• Determine desired thickness of BURNDYWeld™ SET.
• Move to the right until you are under the known width of the trench. This number will be the

weight of the material in lbs./linear ft.

• Take this number and multiply by the length of the trench in feet.Your answer will be the amount

of BURNDYWeld™ SET material required to fill the trench to the desired level in lbs.

Example:

Thickness:

6 inches

Width

18 inches
48.5 lbs. per linear ft. (from the table above)

Answer

48.5 lbs. per linear ft. x 25 ft. trench = 1,212.5 lbs. of BURNDYWeld™ SET

24 (50 lb.) bags of BURNDYWeld™ SET

For mold types or BURNDYWeld™ items not shown, please

contact factory or refer to full BURNDYWeld™ catalog.

BURNDY

Products

Grounding

D-86

BURNDYWeld™ SET*

Application Information

*BURNDYWeld™ SET is the catalog number.

Vertical Installation

Drill or bore a hole to the desired diameter
and depth. Suspend ground electrode in cen-
ter of hole to be filled. Pour BURNDYWeld™
SET until desired level is obtained. Remove
excess water prior to pumping. If necessary,
BURNDYWeld™ SET may be premixed and
pumped under water.

Dry Volume of

Ground Resistance

BURNDYWeld™ SET

Comparison of

vs. Hole Size

Bare Rod vs.

Lbs. of

Hole Size with

Percent Resistance

Hole

BURNDYWeld™ SET

5/8

x 10

Rod in

Compared to Rod

Size

Per Ft.

Center of 15

Hole

Only (100%)

5.7

52%

12.8

47%

22.7

44%

35.5

42%

51.1

40%

Steady State Leakage Resistance‡ Using 4/0 Copper Wire vs. BURNDYWeld™ SET

Percentage of Resistance with .475

Wire Plus BURNDYWeld™ SET in

Various Diameters Compared

.475

Diameter

to Wire Only (100%)

Length

Wire Only

100%

83%

78%

74%

69%

100%

85%

81%

77%

73%

100%

86%

82%

79%

75%

100

100%

87%

83%

80%

77%

150

100%

88%

84%

82%

78%

200

100%

88%

85%

83%

79%

250

100%

89%

85%

83%

80%

300

100%

89%

86%

84%

80%

Horizontal or Grid
Construction†

Pour into horizontal trench until level of
ground wire is reached. Place ground wire.
Pour in additional BURNDYWeld™ SET until
wire is covered to desired height. Cover with
fill. No tamping required. Remove excess
water prior to installation.

For grid construction, pour BURNDYWeld™
SET and spread over ground grid until
desired thickness is achieved. Cover with fill.
Use ground staples to maintain ground wire
in center of BURNDYWeld™ SET.

† Entire grounding system should be surrounded by

BURNDYWeld™ SET. Conductors should be

insulated as they exit BURNDYWeld™ SET

column. BURNDYWeld™ SET should be used as

a ground enhancement material when a setting fill

is specified.

‡ The use of BURNDYWeld™ SET around the

grounding system will also reduce surge imped-

ance by increasing the effective contact area of

the electrode to soil.

Horizontal Construction

BURNDYWeld™ FILL

Copper Wire

Earth or Fill

BURNDYWeld™ FILL

Copper Wire

Grid Construction

For mold types or BURNDYWeld™ items not shown, please

contact factory or refer to full BURNDYWeld™ catalog.

BURNDY

Products

Grounding

D-87

Prefabricated Wire Mesh

Part Number

Description

Weight/Sq Ft.

#10 Solid Copper Wire Mesh on 4

Centers

0.192

Contact

#6 Solid Copper Wire Mesh on 4

Centers

0.487

Factory

#6 Solid Copper Wire Mesh on 6

Centers

0.325

#6 Solid Copper Wire Mesh on 12

Centers

0.163

Copperclad Wire Mesh may be ordered

contact factory for part numbers

When ordering, specify wire type and size, width, length and
spacing.

Molds for Connecting Prefabricated Wire Mesh

Weld

Mold

Price

Handle

Weld

Wire Size

Type

Number

Key

Clamp

Metal

#6 Sol Copper

BCC-14

B-6205

included

#25

#6 Sol Copperweld

BCC-14

B-6207

included

#15

#8 Sol Copper

BCC-14

B-6209

included

#15

#8 Sol Copperweld

BCC-14

B-6210

included

#15

#10 Sol Copper

BCB-34

B-6211

included

#15

#10 Sol Copperweld

BCB-34

B-6212

included

#15

BURNDYWeld™
PREFABRICATED
WIRE MESH

Grounding, Personal Safety
Mats, Equipotential Planes,
Signal Reference Grid

Prefabricated wire mesh is:

• manufactured from bare solid copper or

copperclad conductors.

• spaced on 4

, 6

or 12

centers.

• factory silver brazed at each crossover

using 35% silver and a non-corrosive flux.

• furnished in sections with widths from 2 ft

to 18 ft (length limited by weight).

• shipped on tubes and protected for trans-

porting.

• interconnected in the field using

BURNDYWeld™ molds and powder.

Adjoining sections of mesh are to be
exothermically welded by installer using
BURNDYWeld™ molds and powder.

For mold types or

BURNDYWeld™ items not

shown, please contact

factory or refer to full

BURNDYWeld™ catalog.

BURNDY

Products

Grounding

D-90

Chain Clamp Only (Handle Clamps Not Included)

Catalog

Fits Handle

For Use With

Number

Clamp

Weld Types

Pipe Position

B40-0106-76

B-106 & B-107

BCS-3, 4, 7, 23 & BCRE-6

Vertical

B40-0106-78

B-106 & B-107

BCS-1, 2, 5, 8 & 9

Horizontal

B40-0106-77

B-106 & B-107

BCS-6, 18 & BCRE-3

Vertical

VERTICAL MAGNETIC
CLAMPS

Magnetic Clamps are used to hold a mold in
position on a vertical steel surface. The mag-
netic clamp can be purchased complete with
B-106 Handle Clamps or if you already have
a set of handle clamps, you can order just the
magnetic mounting assembly. The mounting
assembly can easily be mounted on the
prongs of your existing B-106 handle clamps.
A minimum of 10

is required.

Magnetic Clamps With B106 Handle

Catalog

Fits Molds

For Use With

Number

W/Price Key

Weld Types

8404431-00

4 & 17

BCS-3, 4, 7 & 23

Chain Clamps

Catalog

Fits Molds

For Use With

Number

W/Price Key

Weld Types

Pipe Position

B106-32

4, 17, 22 & 24

BCS-3, 4, 7, 23 & BCRE-6

Vertical

B107-32

5, 6 & 23

BCS-3, 4, 7 & 23

Vertical

B106-37

4, 17, 22 & 24

BCS-1, 2, 5, 8 & 9

Horizontal

B107-37

5, 6 & 23

BCS-1, 2, 5, 8 & 9

Horizontal

B106-41

4, 17

BCS-6, 18 & BCRE-3

Vertical

HORIZONTAL &
VERTICAL
CHAIN CLAMPS

Chain Clamps are used to hold a mold in posi-
tion on horizontal or vertical pipe up to 4

diameter. For larger pipe a 20

chain extension

is available to allow the chain clamps to be
used on pipe up to 10

in diameter. The chain

clamp can be purchased complete with B-106
or B-107 Handle Clamps or if you already
have a set of handle clamps, you can order
just the chain clamp and mounting assembly.
The mounting assembly can easily attached to
your existing handle clamps. 20

Chain

Extension catalog number

B40-0106-27

B40-4431-00

B40-4431-01

Magnetic Clamp Only

Catalog

Fits Handle

For Use With

Number

Clamps

Weld Types

840-4431-01

B-106 & B-107

BCS-3, 4, 7 & 23

B106-32/B107-32

B40-0106-76

B40-0106-78

B40-0106-77

B106-41/B107-41

For mold types or BURNDYWeld™ items

not shown, please contact factory or

refer to full BURNDYWeld™ catalog.

BURNDY

Products

Grounding

D-93

GROUND ROD
DRIVING SLEEVES

Ground Rod Driving Sleeves are placed over
the top of a ground rod while driving it into the
ground. This prevents the top from mush-
rooming or flaring out. Ground rod driving
sleeves are available in sizes to fit all stan-
dard unthreaded ground rods.

Catalog
Number

For Use On

B38-3662-01

1/2

Copper Clad or Steel Ground Rod

B38-3662-02

5/8

Copper Clad Ground Rod

B38-3662-05

5/8

Steel Ground Rod

B38-3662-03

3/4

Copper Clad Ground Rod

B38-3662-06

3/4

Steel Ground Rod

B38-3662-04

Copper Clad Ground Rod

For Use on Cable Size

Part

Use in

Sleeve Dimensions

Stranded

Solid

No.

Mold Size

O.D.

I.D.

Length

#12, #14

#10, #12, #14

BA-200

#6 STR & Sol

.156

.111

1.00

#9. #10

#8. #9. #10

BA-208

#4 Sol

.203

.140

1.00

#7, #8, #10

#6, #8

BA-201

.227

.177

1.00

BA-202

.292

.198

1.00

#4, #5

#3, #4

BA-207

.302

.246

1.00

BA-204

.340

.246

1.00

BA-203

1/0

.370

.307

1.00

1/0

BA-209

2/0

.420

.359

1.00

1/0, #1

2/0

BA-205

3/0 & 4/0 Sol

.469

.385

1.00

2/0, 1/0

3/0

BA-240

4/0

.524

.437

1.50

4/0

—

BA-211

300 MCM

.625

.545

1.25

250 MCM

—

BA-212

350 MCM

.677

.595

1.25

350,400 MCM

—

BA-213

500 MCM

.811

.762

1.50

250, 300, 350 MCM

—

BA-214

500 MCM

.811

.700

1.50

750,800 MCM

—

BA-215

1000 MCM

1.156

1.05

1.50

SHIM STOCK AND
ADAPTER SLEEVES

BURNDYWeld™ molds designed for larger
cable sizes can be used on smaller diameter
cables if copper adapter sleeves or shim
stock are utilized. The copper shim stock,
.0108

x 1-1/2

x 3

, is normally wrapped

around cable until the diameter is about equal
to the cable opening. A tight fit is not neces-
sary as the shim stock will unwrap slightly
and prevent leakage of weld metal. To order
shim stock use part number

B38-0329-00

Shim stock comes 100 pieces per box.

For mold types or BURNDYWeld™ items not shown, please

contact factory or refer to full BURNDYWeld™ catalog.

BURNDY

Products

Grounding

D-94

PROBLEM

PROBABLE CAUSE

CORRECTION TO MAKE

Insufficient metal to

Worn mold resulting in

Replace mold. If only worn around conductor opening,

make weld.

leaking weld metal.

use duct seal around conductor. Do not get duct seal
into mold cavity.

Wrong size cartridge for mold.

Check ID plate for mold and compare with number
on bottom of cartridge.

Too much spillage when

Carefully open lid while holding over crucible and dump.

dumping powder.

Wrong mold for conductor

Replace with correct mold. In some applications, shim

being used.

stock or adapter sleeves can be used to enlarge cable
to fit mold.

Mold does not close tightly

Handle clamps not properly adjusted.

Remove cotter pin between the handles of the mold and

causing weld metal to leak out.

adjust handle tension by backing out the eye bolt.

Dirt or slag stuck in parting

Clean mold thoroughly between connections.

line of mold.

Bent or out-of-round cable.

Straighten or cut out bad section of cable.

Handle clamps will not lock

Handle clamps not properly adjusted.

Remove cotter pin between the handles of the mold and

closed.

adjust handle tension by backing out the eye bolt.

Excessively high weld, bubbly or

Moisture in mold.

Pre-heat mold to above 220˚ F with a propane torch,

gassy appearance, poor weld.

or ignite a sacrificial shot in mold with pieces of
scrap conductor in it. If it is a horizontally split mold,
shoot 3/4 of the recommended cartridge to make sure
you do not lock up mold.

Oil, grease, moisture or foreign

Pre-heat conductors with propane torch then use a clean

material on conductors.

wire brush on conductor to remove any residue left on
conductors. If welding to cast iron or steel surface,
weld area must be cleaned down to bright metal.

Duct seal in weld cavity.

Take special precautions to keep duct seal out of weld cavity.

Weld powder has gotten wet.

Replace with fresh, dry weld powder.

Weld metal blows out top of mold.

Mold worn or chipped around disc

Replace mold.

seal allowing powder to leak into
mold cavity.

Forgot to use steel disc or did not

Make sure disc is seated at bottom of crucible

seat it properly at bottom of crucible.

before pouring the powder into crucible.

TROUBLE SHOOTING TIPS

BURNDY

Products

Grounding

D-95

TROUBLE SHOOTING TIPS

(continued)

PROBLEM

PROBABLE CAUSE

CORRECTION TO MAKE

Cannot ignite powder.

Insufficient starting powder

Place at least half of starting powder in ignition pocket of

in ignition pocket on mold lid.

mold lid. Use all starting powder for each connection.

Flint ignitor not shooting

Clean flint ignitor according to directions on box or replace

enough spark.

flint ignitor.

Starting powder lumped together.

Break up starting powder on lid with edge of powder tube.

Starting powder has gotten wet.

Remove shot from mold and replace with a dry cartridge.

Mold wearing out too fast.

Improper cleaning of mold.

Use mold cleaner, soft natural bristle brush or clean rag
to clean mold between shots. Do not use wire brush or
screwdriver on molds.

Bent or out of round cable causes

Use caution when closing mold. Do not force mold shut

chipping and premature wear of

around bent, twisted or out of round conductors.

the mold.

Poor weld to ground rod.

Weight of mold not supported

Use locking pliers on ground rod under mold to support

during reaction causing mold to

the weight of the mold during the reaction.

slip when cable melts.

Moisture or contaminant on

Pre-heat conductors with propane torch then use a

cable or ground rod.

clean wire brush on conductors to remove any residue
left on conductors.

Weld will not stick to steel surface.

Improperly cleaned area on steel.

An area larger than the weld area should be cleaned down
to bright clean metal.

Moisture or contaminant on cable

Pre-heat conductors with propane torch then use a

or ground rod.

clean wire brush on conductors to remove any residue
left on conductors.

Cable is improperly positioned in

Position cable in mold in accordance with directions for

mold, blocking the flow of weld metal.

mold. If directions are not available, position top of cable
in the center of where the liquid weld metal hits the steel.

Weld will not stick to cast iron

All of the causes listed under

surface.

welding to steel surface also
apply to this section.

Not using CI (Cast Iron) powder.

Specify “CI” behind cartridge when ordering
powder (i.e. 25 CI).

Cable pulls out of mold when

Cables are either twisted or

Use B38-0330-00 cable clamp or other method to remove

it is fired.

under tension.

tension. Cut out severely twisted cable.

0123

!""#$%

&'()*+,'

-)./

&'(0

12/+,'

34/+,0

&'60

12'

-)789-/0

&'<4.0

+,'

/)'

3470

=95

4/+'

89,0

71'

7./45

4/0

&'>945

,4/+8'

@),'

9.+'

B+/45

C==5

-4/0

)7.

D#EF

&'<4.;'

/)'

7./45

&'>)+.'

7)/'

,+G90

,+'

.=+-0

7./45

4/0

)7'

/))5

&'H+9.4I5

&'C--)33)84/+.'

8+'

,471+'

)@'

-4I5

&'J7+'

*,+7-2'

7./45

4/0

&'60

12'

3+-2470

-45

./,+71/2

!"$#

&'K

,,+:+,.0

7./45

4/0

&'60

12'

2)5

71'

./,+71/2

&'B++/.'

789./,;'

./4784,8.

&'60

12'

G945

/;'

-)77+-/0

)7.'

4/'

)*'

7./45

+8'

-)./

&'L)77+-/),'

I4,,+5

=,+?

+8'

/2'

N<O<PHJQ

)S0

8+'

720

71'

-)3=)978'

/)'

T+'

145

:470

'-),,).0

' '

N<O<PHJQ

-)7/40

7.'

2)3)1+7+)9.5

'' '.9.=+78+8'

3+/45

=4,/0

-5

+.'

/24/'

'' '=+7+/,4/+'

/2+'

,+U

)S0

8+.'

/)'

+./4I5

.2'

' '

'' '+S-+5

+7/'

-)7/0

790

/;'

I+/*++7'

/2+'

'' '0

780

8945

./,478.'

478'

/2+'

-)77+-/),'

I4,,+5

'' '@),'

)*'

,+.0

./47-+'

-)77+-/0

)7V

012

456

789

$%$&%

)$$*

%+,*

+-&

./(

)$$*

%+,*

0)1,

)(

6789:;

8<=

?<@7AB

?CD7A@C;

:E>

CF>

GHI

KLMNOP

8CR@<:S>

CT7AT;

?OG>

H<E<=

CU>

CF>

WR;

:WR>

HC::78ECAB

?CD7A@C;

:E>

CF>

WR;

:WR>

78EA;

8<=

HC::78E;

C:B

GVYZ

V[[;

C:<=

HC:E<8E>

;

:FCAR<E;

012

1\4\]\

456

^_`2

-&%$

e'!

2-1g0

)$$*

%+,*

+-&

)$$*

%)*

,+)

./(

+-,*

&-*

)&$0

(