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Customer Value Proposition: 

Parker Chomerics urethane filled expanded aluminum gaskets 

provide a soft, electrically conductive fluid and pressure sealing 

solution for a variety of flange to flange assemblies. Developed 

to minimize galvanic corrosion of interfacing surfaces that 

require electrical bonding, these fully-cured gaskets are an 

effective solution in applications requiring lightning strike 

grounding or EMI shielding. With numerous performance 

improvements when compared to traditional gasketing 

alternatives, customers can expect a 30% lower total cost of 

ownership from various contributing factors including the 

avoidance of assembly rework and material replacement.
With successful adoption across numerous military and 

commercial applications, common usages include:
•  Exterior mounted device bases  

(antennas, radars, lighting, etc.)

•  Access panel assemblies  

(electronics bays and hatches)

•  Connector / waveguide assemblies

 

Contact Information:

Parker Hannifin Corporation

Chomerics Division

77 Dragon Court

Woburn, MA 01801

phone 781 935 4850

fax  781 933 4318

chomailbox@parker.com

www.parker.com/chomerics

Features and Benefits:

Conformable, high surface affinity urethane 

provides superior fluid sealing

Superior fluid sealing results in corrosion reductions up to 300% when compared to traditional sealing 

alternatives, resulting in rework cost reductions of up to 50%.

Soft urethane requires low deflective forces

Low deflective forces allow for increased design freedom for the interfacing assembly, resulting in 

cost optimization through reductions in fastener quantities, flange thickness, assembly tolerances and 

weight.

Wave-formed aluminum provides electrical 

continuity at gasket deflection as low as 15%

Electrical continuity at gasket deflection as low as 15% promotes full surface electrical contact 

between gasketing and mating surfaces in highly variable applications where deflection is commonly 

localized around fasteners. This promotes optimized electrical performance and minimized system 

failures and associated rework costs.

Expanded aluminum promotes uniform distribution 

of fastener loads

Uniform distribution of fastener loads eliminates harmful pitting and scoring commonly found with 

woven-wire based gasketing solutions due to point-stress created by wire overlap locations. Lower 

stress concentrations reduce the associated rework costs of flange cracking due to stress fatigue.

Expanded aluminum promotes optimized electrical 

performance

Optimized electrical performance is gained through the elimination of point-to-point contact 

resistance associated with woven wire gasketing technologies. Improved electrical efficiency promotes 

minimized system failures and resulting rework costs.

Urethane Filled Expanded Aluminum

Gasketing 

METALASTIC

TM

 EXP-URE

Chomerics Metalastic EXP-URE-html.html
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ENGINEERING 

YOUR

 SUCCESS.

CHOMERICS

®

 is a registered trademarks of Parker Hannifin Corporation. 

© 2018 Parker Hannifin Corporation. All rights reserved.               

www.parker.com/chomerics

Parker Chomerics Urethane Expanded Metalastic gaskets are available in customer specified finished gasket form factors. 

Gasket fabrication / conversion is easily done through standard gasket cutting techniques such as steel-rule dies. Bulk sheet 

material specifications are available upon request.

Gaskets are available in two standard thicknesses. Thicker material is recommended for applications requiring more design 

leniencies due to assembly design deficiencies such as board tolerances, thin flange thicknesses, and broad fasteners.

Product Information 

Urethane-Filled Expanded Aluminum Gasketing

Table 1: Dimensional Parameters

Thickness in (mm)

Maximum Width in (mm)

Minimum Length in (mm)

0.030 (0.70)

12.0 (304.8)

22.0 (558.8)

0.055 (1.40)

12.0 (304.8)

22.0 (558.8)

Table 2: Design Tolerances

Parameters

Values in (mm)

Thickness Tolerance 

.030: ±0.006 (0.15)

.055: ±0.008 (0.20)

Width/Length Tolerance

<5: ±0.020 (0.51)

5.01 to 10: ±0.030 (0.76)

>10: ±0.045 (1.14)

Minimum Wall Thickness

0.188 (4.78)

Minimum Hole Diameter

0.125 (3.18)

Table 3: Product Performance

Typical Properties

Values

Units

Test Method

Metal

3003 Aluminum Alloy

-

-

Elastomer

Translucent Orange Urethane

-

-

Electrical Thru-Resistance

.0015

Ohms

ASTM D575

Shielding Effectiveness*

>90***

dB

CHO TP09**

Corrosion Resistance*

-

-

Various

High Temperature*

135  (275)

°C (°F)

Various

Low Temperature*

-54 (-65)

°C (°F)

Various

Fluid Resistance*

-

-

Various

RoHS

Pass

-

-

*     Additional data available upon request
**   Copies available at www.chomerics.com                                                
*** All frequencies; 10 MHz to 18 GHz.

TB 1125 EN  April 2018

Table 4: Ordering Information

Part Number

Configuration

Unit Of Measure

08-5602-UN

Sheet: 0.055” x 12.0” x 22.0”

Each

08-5302-UN

Sheet: 0.030” x 12.0” x 22.0”

Each

08-6502-XXXX

1

Cut Gasket, 0.055” Thick

Each

08-6002-XXXX

1

Cut Gasket, 0.030” Thick

Each

XXXX to be replaced with part number specific geometry identifier.