background image

Tyco Electronics Corporation

Harrisburg, PA

tycoelectronics.com

82181–7.5M–LUG–FP–4-08–2–0G3B

AMP Soft Shell Pin
and Socket Connectors

Ca

talog

82181

R

e

vised

4-08

Soft

Shell

Pin

and

Sock

et

C

onnect

ors

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

2

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

AMP

Soft Shell
Pin and Socket Connectors

©

1977-1980, 1983, 1986, 1988,

1992-1995, 1997, 1998, 2001, 2003,
2006 and 2007 by Tyco Electronics
Corporation. All Rights Reserved.

Restriction on the use of
Hazardous Substances
(RoHS)

At Tyco Electronics, we’re
ready to support your RoHS
requirements. We’ve
assessed more than 1.5
million end
items/components for RoHS
compliance, and issued
new part numbers where
any change was required to
eliminate the restricted
materials.

Part numbers in this catalog
are RoHS Compliant, unless
marked otherwise. These
products comply with
European Union Directive
2002/95/EC, as amended
1 January 2006, that
restricts the use of lead,
mercury, cadmium, hexava-
lent chromium, PBB, and
PBDE in certain electrical
and electronic products
sold into the EU as of 1 July
2006.

Note: For purposes of this
Catalog, included within
the definition of RoHS
Compliant are products that
are clearly “Out of Scope”
of the RoHS Directive such
as hand tools and other
non-electrical accessories.
Information regarding RoHS
compliance is provided
based on reasonable
inquiry of our suppliers and
represents our current
actual knowledge based on
the information provided by
our suppliers. This informa-
tion is subject to change.
For latest compliance
status, refer to our website
referenced at right.

Getting the Information
You Need

Our comprehensive on-line
RoHS Customer Support
Center provides a forum to
answer your questions and
support your RoHS needs.
A RoHS FAQ (Frequently
Asked Questions) is avail-
able with links to more
detailed information. You
can also submit RoHS
questions and receive a
response within 24 hours
during a normal work week.
The Support Center also
provides:

■

Cross-Reference from
Non-compliant to
Compliant Products

■

Ability to browse RoHS
Compliant Products in our
on-line catalog

■

Downloadable Technical
Data

■

Customer Information
Presentation

■

More detailed information
regarding the definitions
used above

So whatever your questions
when it comes to RoHS, we
have the answers at

www.tycoelectronics.com/
leadfree

RoHS

Customer
Support
Center

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

3

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Table of Contents

AMP

Soft Shell
Pin and Socket Connectors

Introduction

AMP Soft Shell Pin and
Socket Connectors provide
a highly reliable and eco-
nomic means of grouping
multiple-lead connections in
today’s computer, computer/
peripheral equipment,
business machines, enter-
tainment centers, appliances
and other sophisticated
commercial equipment.
The electrical connector is an
integral component in these
applications. They also
offer worldwide application
approval because of their
reliability and economy.
Electrical functions have
increased in complexity
and new designs continually
call for the maximum use of
space. The Soft Shell Pin and
Socket family of connectors
offers the design and features
to answer these modern
industry requirements.

This catalog is organized by
contact centerline spacing
(High Density and Standard
Density) to provide you
with the basic information
necessary to select the
Soft Shell connector system
best suited for your specific
application. It contains gen-
eral information to acquaint
you with the complete
family of connectors and
application tooling.

Since your specific
application will determine
the degree of automatic,
semiautomatic or manual
application tooling required,
complete specifications are
covered on pages 207-204.

Wire

Wire

Current

Operating

UL94

Sealed

P

a

g

e

Pr

oduct

Name

No.

of

Centerline

Siz

e

Insulation

Dia.

Rating

V

olta

g

e

T

emp.

Flammability

V

er

sion

Appr

o

v

als

No.

P

ositions

(in)

mm

(A

WG)

Max.

(in)

mm

Max

(A)*

Rating

Max.

Rang

e

(C)

Rating

A

v

ailab

le

High

Density

9

2.5

mm

Signal

Double

Lock

(SDL)

2-13

(.098)

2.50

26-20

(.071)

1.80

3

50

V

AC

or

VDC

-30°

to

+105°

V

-0

No

UL,

CSA,

VDE

17

Micro

MA

TE-N-LOK

3

mm

2-24

(.118)

3.00

30-20

(.060)

1.52

5

250

V

AC

-40°

to

+105°

V

-0

No

UL,

CSA,

VDE

49

Grace

Inertia

Connectors

(GIC)

3.5

2-6

(.137)

3.50

26-18

(.106)

2.70

7

300

V

AC

-30°

to

+105°

V

-0

No

UL,

CSA

53

.062

Commer

cial

Pin

&

Socket

1-9

(.145)

3.68

30-18

(.110)

2.79

7

250

V

AC

or

VDC

-55°

to

+105°

V

-2

No

UL,

CSA

59

Power

Double

Lock

(PDL)

1-12

(.156)

3.96

26-16

(.122)

3.10

14

300

V

AC

(3.96

WTW

,

-30°

to

+105°

V

-0

No

UL,

CSA,

VDE

3-12

(.256)

6.50

6.5

WTB

and

2

(.312)

7.92

7.92

WTB)

2

(.512)

13.00

50

V

AC

(3.96

WTB)

83

Mini-Universal

MA

TE-N-LOK

1-24

(.163)

4.14

30-16

(.126)

3.20

9.5

600

V

AC

or

VDC

-55°

to

+105°

V

-0

&

V

-2

Y

es

UL,

CSA,

VDE

(250

V

Max.)

99

Mini-Universal

MA

TE-N-LOK

2

2-24

(.163)

4.14

30-16

(.126)

3.20

10.5

600

V

AC

or

VDC

-55°

to

+105°

V

-0

&

V

-2

No

UL,

CSA,

VDE

109

MR

(Miniature

Rectangular)

2-36

(.165)

4.20

26-18

(.115)

2.92

9

250

V

AC

-55°

to

+85°

V

-0

No

UL,

CSA

119

V

AL-U-LOK

Connector

System

2-24

(.165)

4.20

26-18

(.094)

2.39

9

600

V

AC

-40°

to

+105°

V

-0

&

V

-2

No

UL,

CSA

125

AMP-DUAC

2-24

(.165)

4.20

26-18

(.130)

3.30

9

600

V

AC

-55°

to

+105°

V

-2

No

UL,

CSA

Standar

d

Density

135

5.0

mm

Power

Key

Connectors

(PKC)

2-6

(.197)

5.00

24-16

(.122)

3.10

10

300

V

AC

-30°

to

+105°

V

-0

No

UL,

CSA

143

.093

Commer

cial

Pin

&

Socket

1-15

(.198)

5.03

14-24

(.180)

4.57

13

250

V

AC

or

VDC

-55°

to

+105°

V

-2

No

UL,

CSA

151

Commer

cial

MA

TE-N-LOK

1-16

(.200)

5.08

30-14

(.130)

3.30

19

250

V

AC

-55°

to

+105°

V

-2

No

UL,

CSA

165

.140

MA

TE-N-LOK

2-9

(.240)

6.10

20-10

(.180)

4.57

28

600

V

AC

or

VDC

-55°

to

+105°

V

-2

No

UL,

CSA

169

Universal

MA

TE-N-LOK

1-15

(.250)

6.35

30-10

(.200)

5.08

19

600

V

AC

or

VDC

-55°

to

+105°**

V

-0

&

V

-2

Y

es

UL,

CSA;

designed

and

tested

to

meet

VDE

380

V

requirements,

except

6

Position

Cir

cular

189

Universal

MA

TE-N-LOK

II

2-15

(.250)

6.35

30-10

(.200)

5.08

19

600

V

AC

or

VDC

-55°

to

+105°

V

-0

No

UL,

CSA,

VDE

203

.156

MA

TE-N-LOK

3-4

(.390)

9.91

20-10

(.185)

4.70

32.5

600

V

AC

-55°

to

+105°

V

-2

No

UL

Summar

y

Char

t

*Current

Rating

is

application

dependent

**

125°C

A

v

ailab

le

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

4

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Table of Contents

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

2.5 mm Signal Double Lock (2.5 SDL) Connectors ......................9-16

Product Facts .............................................................................................................9
Performance Characteristics .......................................................................................9
Quick Reference Chart for Mating Part Numbers and Future Product Plans ..............10
Mating Configurations (Wire-To-Wire and Wire-To-Board) ......................................11
Contacts and Double Lock Plates .............................................................................12
Plug Housings ..........................................................................................................13
Cap Housings ...........................................................................................................14
Headers, PC Board, Vertical: Standard-Profile .........................................................15

High-Profile................................................................16

Micro MATE-N-LOK 3 mm Connector System ...........................17-47

Product Facts............................................................................................................17
Performance Characteristics................................................................................17-18
Connector Application.........................................................................................19-21
Contacts ...................................................................................................................22
Receptacle Housings ...........................................................................................23-24
Plug Housings ....................................................................................................25-28
Low Profile ...............................................................................................................29
Vertical Header Assemblies .................................................................................30-37

Right-Angle Header Assemblies..........................................................................38-47

Grace Inertia Connectors (GIC), 3.5 ......................................49-52

Product Facts ...........................................................................................................49
Performance Characteristics .....................................................................................49
Contacts and Double Lock Plates .............................................................................50
Housings: Plug and Cap .....................................................................................51-52

.062 [1.57] Commercial Pin and Socket Connectors ..................53-57

Product Facts............................................................................................................53
Performance Characteristics................................................................................53-54
Contacts ...................................................................................................................55
Housings: Free-Hanging or Panel Mount...........................................................56-57

Recommended Panel Cutouts.................................................................57

Power Double Lock (PDL) Connectors ....................................59-81

Product Facts ...........................................................................................................59
Performance Characteristics .....................................................................................59
Quick Reference Chart for Mating Part Numbers.......................................................60
Contacts ...................................................................................................................61
Housings: Free-Hanging Plug (3.96 mm centerline) ..........................................62-64

Free-Hanging Cap (3.96 mm centerline) ...........................................65-66
Panel Mount Cap (3.96 mm centerline).............................................67-70

Double Lock Plates (3.96 mm centerline) .................................................................71
Tab Headers, PC Board, Vertical: 3.96 mm centerline.........................................72-73

7.92 mm centerline ..............................................74

Housings: Free-Hanging Plug (6.5 mm centerline) ............................................75-76
Double Lock Plates (6.5 mm centerline) ...................................................................77
Housings: Panel Mount Cap (6.5 mm centerline) ....................................................78
Tab Headers, PC Board, Vertical: 6.5 and 13 mm centerlines .............................79-81

High Density

Need more information?

Call Technical Support at a
local number listed on the
inside back cover.

Technical Support is staffed
with specialists well versed
in Tyco Electronics products.

Produced under a Quality

Management System

certified to ISO 9001

ACTION PIN, AMP, AMP-DUAC,
AMP-O-LECTRIC, AMPOMATOR,
AMP-O-MATIC, CERTI-CRIMP,
FASTON, MATE-N-LOK,
PRO-CRIMPER, TE Logo and Tyco
Electronics and VAL-U-LOK
are trademarks.

Kapton is a trademark of E.I. du Pont de
Nemours and Company.

MOLEX Mini-Fit and Mini-Fit Jr. are
trademarks of Molex, Incorporated.

Other products, logos, and Company
names mentioned herein may be trade-
marks of their respective owners.

ISO

Certified

9001

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

5

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Table of Contents

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

High Density

(Continued)

Mini-Universal MATE-N-LOK Connectors ................................83-94

Product Facts............................................................................................................83
Performance Characteristics................................................................................83-84
Mating Combinations ...............................................................................................85
Contacts, Keying Plug, Wire Seal and Test Probe Contact .......................................86
Housings: Free-Hanging or Panel Mount...........................................................87-88

Hermaphroditic Free-Hanging ................................................................89

Headers, PC Board: Vertical Pin and Blindmate .................................................90-91

Right-Angle Pin .......................................................................92
Recommended PC Board Hole Layouts ...................................93

Plug or Cap Housing Strain Reliefs ..........................................................................94

Mini-Universal MATE-N-LOK Sealed Connectors .......................95-97

Product Facts............................................................................................................95
Performance Characteristics .....................................................................................95
Plug or Cap Housing ................................................................................................96
Individual Wire Seals................................................................................................96
Gang Seals and Contacts..........................................................................................97

Mini-Universal MATE-N-LOK 2 Connectors.............................99-107

Product Facts............................................................................................................99
Performance Characteristics..............................................................................99-100
Contacts and Keying Plug ......................................................................................101
Housings: Free-Hanging .................................................................................101-102
Headers, PC Board: Vertical Pin and Blindmate .............................................103-104

Right-Angle Pin .....................................................................105
Recommended PC Board Hole Layouts .................................106

Mating Combinations .............................................................................................107

(MR) Miniature Rectangular Connectors..............................109-118

Product Facts..........................................................................................................109
Performance Characteristics............................................................................109-110
Mating Combinations .............................................................................................111
Contacts and Keying Plug ......................................................................................112
Housings: Free-Hanging or Panel Mount.......................................................113-114

Recommended Panel Cutouts...............................................................115
Strain Reliefs, Adapting Grommets and Commoning Bars ...................116

Headers, PC Board: Vertical Pin.....................................................................117-118

Recommended PC Board Hole Layouts..........................117-118

VAL-U-LOK Connector System ..........................................119-124

Product Facts .........................................................................................................119
Performance Characteristics ...................................................................................119
Contacts .................................................................................................................120
Housings (Single Row): Panel Mount Plug............................................................121

Free-Hanging Plug ..........................................................121
Receptacle .......................................................................121

Housings (Double Row): Panel Mount Plug ..........................................................122

Free-Hanging Plug .........................................................122
Colored ..........................................................................122
Receptacle ......................................................................122

Pin Headers, PC Board: Vertical and Right-Angle ..................................................123
Blind Mate Headers ................................................................................................124

AMP-DUAC Connectors...................................................125-133

Product Facts .........................................................................................................125
Performance Characteristics ...................................................................................125
Receptacle Housings and Female Contacts.............................................................126
Plug Housings and Male Contacts..........................................................................127
Headers, PC Board: Vertical ...........................................................................128-133

Right-Angle............................................................................133

Strain Relief, 6 Position (for Receptacle or Plug Housing) ......................................127

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

6

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Table of Contents

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

5.0 mm Power Key Connectors (5.0 PKC).............................135-141

Product Facts .........................................................................................................135
Performance Characteristics ...................................................................................135
Quick Reference Chart for Mating Part Numbers.....................................................136
Contacts and Double Lock Plates ...........................................................................137
Plug Housings: 1 Row ...........................................................................................138

2 Row ...........................................................................................139

Headers, PC Board, Vertical: 1 Row .......................................................................140

2 Row .......................................................................141

.093 [2.36] Commercial Pin and Socket Connectors ...............143-149

Product Facts..........................................................................................................143
Performance Characteristics............................................................................143-144
Contacts .................................................................................................................145
Housings: Free-Hanging or Panel Mount.......................................................146-149

Commercial MATE-N-LOK Connectors .................................151-164

Product Facts..........................................................................................................151
Performance Characteristics............................................................................151-152
Mating Combinations......................................................................................153-154
Contacts, Commoning Tabs and Keying Plug .................................................155-156
Housings: Free-Hanging........................................................................................157

Positive Lock ........................................................................................158
Panel Mount .........................................................................................159
Flange Mount and Motor Mount...........................................................160

Headers, PC Board: Vertical Pin ............................................................................161

Surface Mount Right-Angle Pin and Vertical Socket..............162
Right-Angle Pin .....................................................................163

Insulation Displacement Connectors (IDC) and Dust Covers .................................163
Right-Angle Pin Headers with Fix Belt....................................................................164

.140 MATE-N-LOK Connectors ..........................................165-167

Product Facts..........................................................................................................165
Performance Characteristics ...................................................................................165
Contacts .................................................................................................................166
Housings: Free-Hanging........................................................................................166

Panel Mount .........................................................................................167

Standard Density

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

7

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Table of Contents

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

Universal MATE-N-LOK Connectors ....................................169-185

Product Facts..........................................................................................................169
Performance Characteristics............................................................................169-170
Mating Combinations .............................................................................................171
Contacts ..........................................................................................................172-173
Housings: Free-Hanging or Panel Mount ..............................................................174

Cap Housing Panel Cutouts, Keying Plugs and

Plug Housing Strain Reliefs..............................................................175

Plug or Cap Housing Strain Reliefs and Cap Housing Adapters...........176
Flanged Cap Housings with Twist and Lock Feature.............................177

Sealed Bulkhead Connectors...........................................................................178-179
Splash-Proof Seals .................................................................................................180
Contacts (used with Splash-Proof Seals) ...............................................................181
Headers, PC Board: Vertical Pin ............................................................................182

Vertical Socket .......................................................................183
Recommended PC Board Hole Layouts .................................184
PC Board Vertical Pin Headers with ACTION PIN Contacts ......184
Right-Angle Pin and Socket...................................................185

Test Connectors ......................................................................................................185
Circular Connectors ........................................................................................186-188
Universal MATE-N-LOK Connectors — Available in Colors ..................................188

Universal MATE-N-LOK II Connectors .................................189-202

Product Facts..........................................................................................................189
Performance Characteristics............................................................................189-190
Mating Combinations .............................................................................................191
Contacts .................................................................................................................192
Housing Kits: Free-Hanging or Panel Mount .................................................193-194

Housing Components: Free-Hanging or Panel Mount ....................195
Plug or Cap Housing Strain Reliefs and Keying Plug......................196

Headers, PC Board: Vertical Pin ............................................................................197

Vertical Socket .......................................................................198
Recommended PC Board Hole Layouts .................................199
PC Board Vertical Pin Headers with ACTION PIN Contacts ......199
Right-Angle Pin and Socket...................................................200

High Current Contacts ............................................................................................201
High Current Vertical Pin Headers ..........................................................................202

.156 MATE-N-LOK Connectors ..........................................203-204

Product Facts..........................................................................................................203
Contacts ................................................................................................................203
Housings: Free-Hanging........................................................................................204

Panel Mount .........................................................................................204

Technical Documents ......................................................................................205-206
Application Tooling .........................................................................................207-210
Applicator Options ..........................................................................................211-213
Product Feature Comparisons.........................................................................214-215
Non-Compliant to RoHS Compliant Part Number Cross Reference ................216-220
Part Number Index ..........................................................................................221-226
Tooling Part Number Index .....................................................................................227
Global Contacts ......................................................................................................229

Standard Density

(Continued)

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

8

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Engineering Notes

AMP

Soft Shell
Pin and Socket Connectors

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

9

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

2.5 mm Signal Double Lock (2.5 SDL) Connectors
(Wire-to-Board and Wire-to-Wire)

AMP

Soft Shell
Pin and Socket Connectors

2.5

mm

Signal

Double

Lock

.098

[2.50]

Centerline

High

Density

Product Facts

■

Connector for signal circuits
with one row of contacts on
2.5 mm centerline

■

Wire-to-board and wire-to-
wire connectors, consisting
of plug and cap housings for
wire termination and PC
board-mount post headers

■

Mounted to plug and cap
housings for wire
application, double lock
plate provides for positive
loading of contacts in the
housing. It also helps
contacts mate completely

■

Double lock plate is
contained within the plug
and cap housing completely,
which provides neat overall
appearance

■

Accepts 26-20 AWG wire
(e.g. UL 1007, 1061, 1571,
etc.) with insulation
diameters of up to 1.8 mm

■

PC board-mount post header
is available in two styles:
standard profile and high
profile

■

High-profile post header has
locking feature at location
fit to resin coating, which is
applied onto the board for
waterproof protection as in
home appliances. It does not
hamper mating and locking
of post header with plug
housing

■

Locking structure is inner-
lock type and has a clean
surface

■

Solder tail section of post
header is provided with kinks
to retain the header firmly on
PC board during soldering

■

Radial tape-mounted version
of post header is also
available that is applicable
to radial mounting machines

■

Recognized under the
Component Program
of Underwriters Laboratories
Inc., File No. E28476

■

Certified by Canadian
Standards Association,
File No. LR7189

■

VDE Approved, File No.
B 04 11 39175013

2.5 mm Signal Double Lock
Connectors (2.5 SDL) are
2.5 mm centerline, com-
pact, one-row connectors
for signal circuits.

With contacts on 2.5 mm
centerline, both wire-to-wire
and wire-to-board connec-
tors are available.

The connectors consist of
plug and cap housings for
wire termination, double
lock plates for plug and cap
housings, crimp snap-in
contacts, and a PC board-
mount post header. A dou-
ble lock plate is available
for both plug and wire-to-
wire cap housing to provide
for positive loading. It helps
prevent contacts from com-
ing off or mating halfway.
The plate is contained within
the plug and cap housing
completely. The plug and
cap housing can be used
without a double lock plate.

The connector accepts 26-
20 AWG wire (e.g. UL 1007,
1061, 1571, etc.) with insu-

lation diameters of up to
1.8 mm.

The PC board-mount post
header is available in two
styles: standard profile and
high profile.

The high-profile type con-
nectors can be used for
home appliances, which
require waterproof protec-
tion. It does not hamper
mating and locking of the
post header with the plug
housing, even if the board
has resin coating on it.

The locking structure is
inner-lock type and has a
clean surface.

The solder tail of the loose-
piece post header has kinks
to secure the connector
on the PC board until it is
soldered.

Radial tape-mounted ver-
sion of post header is also
available and this is appli-
cable to radial mounting
machines.

Performance Characteristics

Voltage Rating

—50 VAC/DC

Current Rating

—3 A

Overall Resistance

—

10 m

Ω

max. (initial)

20 m

Ω

max. (final)

Insulation Resistance

—

500

Ω

(500 VDC)

Dielectric Withstanding Voltage

—

1,100 VAC, one minute

Contact Resistance

—20 m

Ω

max.

Operating Temperature

—

-30°~ + 105˚C
(The upper limit includes temperature
rise from power carrying)

Applicable Wire

—26-20 AWG (UL

1007, 1061, 1571)

Wire Insulation Range

—

0.93~ 1.8 mm

PC Board Thickness

—1.6 mm

Technical Documents

Product Specification

108-5459

Application Specification

114-5203

Note: Dimensions shown are metric.

R

R

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

10

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

2.5 mm Signal Double Lock (2.5 SDL) Connectors
(Wire-to-Board and Wire-to-Wire)

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

2.5

mm

Signal

Double

Lock

.098

[2.50]

Centerline

High

Density

Quick Reference Chart for Mating Part Numbers

Housing

Double Lock Plate

Standard-Profile Type*

High-Profile Type

Cap Housing

Double Lock Plate

2

917686-1

917698-1

917780-1

917722-1

316086-1

917698-1

3

917687-1

917699-1

917781-1

917723-1

316087-1

917699-1

4

917688-1

917700-1

917782-1

917724-1

316088-1

917700-1

5

917689-1

917701-1

917783-1

917725-1

316089-1

917701-1

6

917690-1

917702-1

917784-1

917726-1

316090-1

917702-1

7

917691-1

917703-1

917785-1

917727-1

316091-1

917703-1

8

917692-1

917704-1

917786-1

917728-1

316092-1

917704-1

9

917693-1

917705-1

917787-1

917729-1

——

917705-1

10

917694-1

917706-1

917788-1

917730-1

316094-1

917706-1

11

917695-1

917707-1

917789-1

917731-1

——

917707-1

12

917696-1

917708-1

917790-1

917732-1

——

917708-1

13

917697-1

917709-1

917791-1

917733-1

——

917709-1

*Included in Standard-Profile Post Header line are Radial Tape-Mounted version (2 to 8 positions).

Refer to appropriate description in the catalog.

Note: All part numbers are RoHS Compliant.

Plug Connector Part No.

(Wire Side)

No. of Pos.

Mating Connectors (PC Board Mount & Wire Side)

Post Header Part No.

Cap Connector Part No.

Product Family List (Including Production Plans)

Description

Plug Housing

Vertical Board Mount
Post Header

Cap Housing

Double Lock Plate

Horizontal Board Mount Post Header

Horizontal Mount Post Header (Radial Tape-Mounted)

Number of Positions

2

3

4

5

6

7

8

9

10

11

12

13

Ҁ

Ҁ

Ҁ

Ҁ

Ҁ

Ҁ

Ҁ

Ҁ

Ҁ

Ҁ

Ҁ

Ҁ

Ҁ

Ҁ

Ҁ

Standard-Profile Type

High-Profile Type

Loose Piece

Radial Tape-Mounted

Loose Piece

Radial Tape-Mounted

Note:

indicates products currently available;

indicates products planned for production.

Note: Dimensions shown are metric.

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

11

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

2.5 mm Signal Double Lock (2.5 SDL) Connectors
(Wire-to-Board and Wire-to-Wire)

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

2.5

mm

Signal

Double

Lock

.098

[2.50]

Centerline

High

Density

Mating Configurations

Wire-to-Wire Connections

Wire-to-PC Board Connections

Standard-Profile Type

High-Profile Type

Note: Dimensions shown are metric.

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

12

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

2.5 mm Signal Double Lock (2.5 SDL) Connectors
(Wire-to-Board and Wire-to-Wire)

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

2.5

mm

Signal

Double

Lock

.098

[2.50]

Centerline

High

Density

Contacts

Material and Finish

Pre-tinned phosphor bronze

(0.2 mm thick)

Receptacle for Plug Housing,

Tab for Cap Housing

Tab

Receptacle

Wire Range

AWG

mm

2

Strip Form

Loose Piece

Strip Form

Loose Piece

26-22

0.12~0.35

0.93~1.50

917765-1

316399-1

917684-1

316401-1

*

22-20

0.30~0.53

1.40~1.80

917764-1

316398-1

917683-1

316400-1

*

Hand Tool Part No.: for 26-22 AWG = 234604-1 (Instruction Sheet 411-5736)

22-20 AWG = 234603-1 (Instruction Sheet 411-5735)

Extraction Tool Part No.: 234605-1 (Instruction Sheet 411-5737)

* Contact the Tooling Assistance Center (TAC) at 1-800-722-1111 for Applicator Part Number.

Wire Ins.

Dia.

Applicator

Part Number

Contact Part Number

Tab

Receptacle

No. of Pos.

Double Lock Plate

A

B

Part Number

Plug

Cap

2

06.5

04.3

917698-1

917686-1

316086-1

3

09.0

06.8

917699-1

917687-1

316087-1

4

11.5

09.3

917700-1

917688-1

316088-1

5

14.0

11.8

917701-1

917689-1

316089-1

6

16.5

14.3

917702-1

917690-1

316090-1

7

19.0

16.8

917703-1

917691-1

316091-1

8

21.5

19.3

917704-1

917692-1

316092-1

9

24.0

21.8

917705-1

917693-1

——

10

26.5

24.3

917706-1

917694-1

316094-1

11

29.0

26.8

917707-1

917695-1

——

12

31.5

29.3

917708-1

917696-1

——

13

34.0

31.8

917709-1

917697-1

——

Extraction Tool Part No. for Double Lock Plate: 234605-1 (Instruction Sheet 411-5737)

Note: All part numbers are RoHS Compliant.

Dimensions of Double Lock Plate

Applicable Housing Part Number

Double Lock Plates

Material

UL94V-0, 6/6 Nylon, glass filled,
natural color

2 Pos.

3 to 13 Pos.

Note: Dimensions shown are metric.

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

13

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

2.5 mm Signal Double Lock (2.5 SDL) Connectors
(Wire-to-Board and Wire-to-Wire)

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

2.5

mm

Signal

Double

Lock

.098

[2.50]

Centerline

High

Density

No. of Pos.

A

B

C

Natural

Red

Yellow

Green

Blue

Black

2

02.5

07.5

06.1

917686-1

917686-2

917686-4

917686-5

917686-6

917686-9

3

05.0

10.0

08.6

917687-1

917687-2

917687-4

——

917687-6

917687-9

4

07.5

12.5

11.1

917688-1

917688-2

917688-4

——

——

917688-9

5

10.0

15.0

13.6

917689-1

917689-2

——

——

917689-6

——

6

12.5

17.5

16.1

917690-1

917690-2

917690-4

——

917690-6

917690-9

7

15.0

20.0

18.6

917691-1

917691-2

917691-4

——

——

917691-9

8

17.5

22.5

21.1

917692-1

——

——

——

917692-6

——

9

20.0

25.0

23.6

917693-1

917693-2

917693-4

——

——

——

10

22.5

27.5

26.1

917694-1

——

917694-4

——

——

——

11

25.0

30.0

28.6

917695-1

——

——

——

——

——

12

27.5

32.5

31.1

917696-1

917696-2

——

——

——

——

13

30.0

35.0

33.6

917697-1

917697-2

——

——

——

——

Note: All part numbers are RoHS Compliant.

Plug Housings

(For Receptacle Contacts)

2 to 13 Positions

Material

UL94V-0, 6/6 Nylon, color (see chart)

Related Product Data

Receptacle Contact Part No.

917684-1 (26-22 AWG)

917683-1 (22-20 AWG)

Double Lock Plate

—page 12

Mating Cap Housings

—page 14

Mating Post Headers

—pages 15-16

Plug Housing Part Number

Dimensions

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

14

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

2.5 mm Signal Double Lock (2.5 SDL) Connectors
(Wire-to-Wire)

AMP

Soft Shell
Pin and Socket Connectors

2.5

mm

Signal

Double

Lock

.098

[2.50]

Centerline

High

Density

Cap Housings

(For Tab Contacts)

2 to 10 Positions

Material

UL94V-0, 6/6 Nylon, color (see chart)

Related Product Data

Tab Contact Part No.

917765-1 (26-22 AWG)

917764-1 (22-20 AWG)

Double Lock Plate

—page 12

Mating Plug Housings

—

page 13

Section X-X

Section X-X

No. of Pos.

A

B

Natural

Red

Yellow

Blue

Black

2

02.5

08.1

316086-1

316086-2

316086-4

316086-6

316086-9

3

05.0

10.6

316087-1

——

316087-4

——

316087-9

4

07.5

13.1

316088-1

316088-2

306088-4

——

316088-9

5

10.0

15.6

316089-1

316089-2

——

——

——

6

12.5

18.1

316090-1

——

——

——

——

7

15.0

20.6

316091-1

——

——

——

316091-9

8

17.5

23.1

316092-1

——

——

——

——

10

22.5

28.1

316094-1

——

316094-4

——

——

Note: All part numbers are RoHS Compliant.

Dimensions

Cap Housing Part Number

Note: Dimensions shown are metric.

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

15

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

2.5 mm Signal Double Lock (2.5 SDL) Connectors
(Wire-to-Wire)

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

2.5

mm

Signal

Double

Lock

.098

[2.50]

Centerline

High

Density

2 Pos.

3 to 13 Pos.

Section X-X

Section X-X

No.

of

(Qty.)

Pos.

A

B

Natural

Red

Yellow

Blue

Black

Natural

Red

Yellow

2

02.5

07.5

-917780-1

*1

-917780-2

*1

——

——

-917780-9

*1

-917894-1

*3

——

——

(900)

3

05.0

10.0

-917781-1

*1

-917781-2

*1

——

——

-917781-9

*1

-917895-1

*4

-917895-2

——

(900)

4

07.5

12.5

-917782-1

*1

-917782-2

*1

-917782-4

*1

——

-917782-9

*1

-917896-1

——

——

(450)

5

10.0

15.0

-917783-1

*1

-917783-2

*1

——

-917783-6

——

-917897-1

-917897-2

——

(450)

6

12.5

17.5

-917784-1

*1

-917784-2

*1

——

——

-917784-9

*1

-917898-1

——

——

(450)

7

15.0

20.0

-917785-1

*1

-917785-2

-917785-4

*1

——

——

-917899-1

*5

3-917899-2

*6

-917899-4

(450)

8

17.5

22.5

-917786-1

*1

——

——

-917786-6

*

——

-917900-1

——

——

(450)

9

20.0

25.0

-917787-1

*1

-917787-2

——

——

——

——

——

——

10

22.5

27.5

-917788-1

*1

——

——

——

——

——

——

——

11

25.0

30.0

-917789-1

*1

——

——

——

——

——

——

——

12

27.5

32.5

-917790-1

*1

-917790-2

——

——

——

——

——

——

13

30.0

35.0

-917791-1

*1

-917791-2

——

——

——

——

——

——

*1 Leave the

blank, meaning it is with the boss.

Enter 2 meaning it is without the boss.

*2 Leave the

blank, meaning it is with the boss and the kink.

Enter 1 meaning it is without the boss and the kink.
Enter 2 meaning it is with the boss and with the kink.

*3 The blue housing 917894-6 is also available.
*4 The blue housing 917895-6 and the black housing 917895-9 are also available.
*5 Leave the

blank, meaning it is without the boss. Enter 3 meaning it is with the boss.

*6 It is without the boss.

Vertical Post Headers

(For PC Board Mount)

Standard-Profile Type

Material and Finish

Header Housings

UL94V-0, 6/6 Nylon, glass filled,
color (see chart)

Post Contact

Pre-tinned copper alloy

Related Product Data

Mating Plug Housings

—

page 13

Designs of 5 pos. to 8 pos.
header housings are slightly
different, please request the
drawings.

Loose Piece

Dimensions

Radial Tape-Mounted

Post Header Part Number

Note: All part numbers are RoHS Compliant.

Note: Dimensions shown are metric.

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

16

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

2.5 mm Signal Double Lock (2.5 SDL) Connectors
(Wire-to-Wire)

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

2.5

mm

Signal

Double

Lock

.098

[2.50]

Centerline

High

Density

2 Pos.

3 to 13 Pos.

Section X-X

Section X-X

Designs of 5 pos. to 8 pos. header
housings are slightly different, please
request the drawings.

Vertical Post Headers
(For PC Board Mount)

High-Profile Type

Material and Finish

Header Housing

—UL94V-0, 6/6

Nylon, glass filled, color (see chart)

Post Contact

—Pre-tinned copper

alloy

No.

of

(Qty.)

Pos.

A

B

Natural

Red

Yellow

Green

Blue

Black

Natural

2

02.5

07.5

-917722-1

*1

-917722-2

*1

-917722-4

*1

-917722-5

*1

-917722-6

*1

-917722-9

*1

316221-1

(900)

*2

3

05.0

10.0

-917723-1

*1

——

——

——

——

——

316222-1

(900)

4

07.5

12.5

-917724-1

*1

——

——

——

——

——

316223-1

(450)

5

10.0

15.0

-917725-1

*1

——

——

——

——

——

316224-1

(450)

6

12.5

17.5

-917726-1

*1

——

-917726-4

*1

——

-917726-6

*1

——

316225-1

(450)

7

15.0

20.0

-917727-1

*1

——

——

——

——

——

316226-1

(450)

8

17.5

22.5

-917728-1

*1

——

——

——

——

——

316227-1

(450)

9

20.0

25.0

-917729-1

*1

——

——

——

——

——

——

10

22.5

27.5

-917730-1

*1

——

——

——

——

——

——

11

25.0

30.0

-917731-1

*1

——

——

——

——

——

——

12

27.5

32.5

-917732-1

*1

——

——

——

——

——

——

13

30.0

35.0

-917733-1

*1

——

——

——

——

——

——

*1 Leave the

blank, meaning it is with the boss. Enter 2 meaning it is without the boss.

*2 The red housing 316221-2 and the yellow housing 316221-4 and the green housing 316221-5 and the blue housing 316221-6 and the black housing

316221-9 are also available.

Note: All part numbers are RoHS Compliant.

Loose Piece

Dimensions

Radial Tape-

Mounted

Post Header Part Number

Note: Dimensions shown are metric.

Related Product Data

Mating Plug Housings

—page 13

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

17

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Micro MATE-N-LOK 3 mm Connector System

AMP

Soft Shell
Pin and Socket Connectors

High

Density

Micro

MA

TE-N-LOK

3
mm

Connector

System

.118

[3.00]

Centerline

Product Facts

■

Wire-to-wire and wire-to-
board pin and receptacle
connector system

■

Contacts are on 3 mm [.118]
centerline spacing

■

2-12 contact positions –
single row

■

2-24 contact positions –
dual row

■

Panel mount or free-hanging
wire-to-wire configurations

■

Dual beam contact design
for reliable interconnection

■

Contacts accept 24-20
[0.2-0.6] and 30-26
[0.05-0.15] AWG wire with
insulation diameter of .060
[1.52] maximum

■

Contacts available in strip
form or loose piece

■

Pcb mount pin header
assemblies in both vertical
and right-angle styles

■

Surface mount or through-
hole pcb pin header
attachment

■

Pcb headers are IR reflow
process compatible

■

Recognized under the
Component Program
of Underwriters
Laboratories Inc.
to US and Canadian
Standards, File No. E28476

■

Passed Tests for VDE under
Registration Number
40005280/Continuous
Surveillance

The Micro MATE-N-LOK
3 mm Connector System is
a wire-to-wire and wire-to-
board connector system
with contacts on a 3 mm
[.118] centerline. Both sin-
gle-row and dual-row con-
figurations are available.
Crimp, snap-in pin and
receptacle contacts are
used to terminate 24-20
[0.2-0.6] and 30-26 [0.05-
0.15] AWG wire. Plug and
receptacle housings allow
wire-to-wire and wire-to-
panel configurations.

Header assemblies for wire-
to-board interconnections
include vertical and right-
angle components. These
IR reflow process compati-
ble headers are available in
through-hole and surface
mount configurations.

Typical uses of the Micro
MATE-N-LOK 3 mm
Connector System include
the appliance, instrumenta-
tion, industrial machinery,
home equipment, and
security system industries.

Technical Documents

Application Specification

114-13000 Micro MATE-N-LOK
Connectors

Product Specification

108-1836 3 mm Micro MATE-N-LOK
Connector

Performance Characteristics

Voltage Rating

—250 vac

Current Rating

—5 amp max. on

20 AWG wire

Contact Resistance

—20 milliohms

max. final

Dielectric Withstanding Voltage

—

1500 VAC

Insulation Resistance

—1000

megohms min.

Operating Temperature

— -40°C to

+105°C

Mating Force

—1.5lb [6.67N] max per

contact

C

US

®

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

18

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Micro MATE-N-LOK 3 mm Connector System

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

Micro

MA

TE-N-LOK

3

mm

Connector

System

.118

[3.00]

Centerline

High

Density

Ambient Temperature - Centigrade

Maximum Operating Temperature

0

1

2

3

4

5

6

7

80

90

100

110

0

70

60

50

40

30

20

10

To determine acceptable current carrying capacity for connector size and wire gage indicated, use the Multiplication
Factor from the chart above and multiply it times the Base rated Current at the maximum ambient operating tempera-
ture shown in the current rating figure.

Multiplication Factor

Number of

Wire Size (AWG)

Circuit Positions

28

20

2 to 6

0.40

1

8 to 20

0.40

0.85

22 to 24

0.36

0.85

Connector Application

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-21

Crimp, Snap-In Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Receptacle Housings

Single Row . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Dual Row . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Plug Housings

Single Row, Free-Hanging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Single Row, Panel Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Dual Row, Free-Hanging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Dual Row, Panel Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Vertical Header Assemblies

Low Profile Receptacle Housings,

Right Angle Surface Mount Housings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Single Row, Through-Hole, with Retention Feature

on Soldertail and Polarization Feature to PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Single Row, Through-Hole, with Metal Through-Hole Hold-down . . . . . . . . . . . . . . . . . . . 31
Single Row, Surface Mount, with Metal Through-Hole Hold-down . . . . . . . . . . . . . . . . . . 32
Single Row, Surface Mount, with Surface Mount Hold-down . . . . . . . . . . . . . . . . . . . . . . 33
Dual Row, Through-Hole, with Retention Feature on Soldertail . . . . . . . . . . . . . . . . . . . . . 34
Dual Row, Through-Hole, with Retention Feature

on Soldertail and Metal Through-Hole Hold-down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Dual Row, Surface Mount, with Metal Through-Hole Hold-down. . . . . . . . . . . . . . . . . . . . 36
Dual Row, Surface Mount, with Surface Mount Hold-down . . . . . . . . . . . . . . . . . . . . . . . . 37

Right-Angle Header Assemblies

Single Row, Through-Hole, with Metal Through-Hole Hold-down . . . . . . . . . . . . . . . . . . . 38
Single Row, Through-Hole, with Plastic Boardlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Single Row, Surface Mount, with Metal Through-Hole Hold-down . . . . . . . . . . . . . . . . . . 40
Single Row, Surface Mount, with Surface Mount Hold-down . . . . . . . . . . . . . . . . . . . . . . 41
Single Row, Surface Mount, with Plastic Boardlock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Dual Row, Through-Hole, with Metal Through-Hole Hold-down . . . . . . . . . . . . . . . . . . . . 43
Dual Row, Through-Hole, with Plastic Boardlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Dual Row, Surface Mount, with Metal Through-Hole Hold-down. . . . . . . . . . . . . . . . . . . . 45
Dual Row, Surface Mount, with Plastic Boardlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Dual Row, Surface Mount, with Surface Mount Hold-down . . . . . . . . . . . . . . . . . . . . . . . . 47

Current Rating Verification for 30˚C Maximum Temperature Rise 100% Energized

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

19

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Micro MATE-N-LOK 3 mm Connector System

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

High

Density

Micro

MA

TE-N-LOK

3
mm

Connector

System

.118

[3.00]

Centerline

Connector Application —

Wire-to-Wire and

Wire-to-Panel

Single Row

Receptacle

Contact

Housing

Plug

Contact

Housing

■

■

-794606-

■

■

, 

■

■

-794607-

■

■

,

■

■

-794610-

■

■

, 

■

■

-794611-

■

■

Page 22

■

■

-1445022-

■

■

Page 23

■

■

-794608-

■

■

, 

■

■

-794609-

■

■

,

■

■

-794612-

■

■

, 

■

■

-794613-

■

■

Page 22

Free-Hanging

■

■

-1445049-

■

■

Page 25

Panel Mount

■

■

-1445048-

■

■

Page 26

Dual Row

Receptacle

Contact

Housing

Plug

Contact

Housing

■

■

-794606-

■

■

, 

■

■

-794607-

■

■

,

■

■

-794610-

■

■

, 

■

■

-794611-

■

■

Page 22

■

■

-794617-

■

■

Page 24

■

■

-794608-

■

■

, 

■

■

-794609-

■

■

,

■

■

-794612-

■

■

, 

■

■

-794613-

■

■

Page 22

Free-Hanging

■

■

-794616-

■

■

Page 27

Panel Mount

■

■

-794615-

■

■

Page 28

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

Header

20

Catalog 82181

Dimensions are in inches and 

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise 

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject 

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Micro MATE-N-LOK 3 mm Connector System 

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

Micro 

MA

TE-N-LOK 

3 

mm 

Connector 

System

.118 

[3.00]

Centerline

High 

Density

Connector Application —

Wire-to-PCB

Single Row

Receptacle

Contact

Housing

■

■

-794606-

■

■

, 

■

■

-794607-

■

■

,

■

■

-794610-

■

■

, 

■

■

-794611-

■

■

(Page 22)

■

■

-1445022-

■

■

(Page 23)

Vertical Through-Hole, with Retention Feature on
Soldertail and Polarization Feature to PCB

■

■

-1445050-

■

■

, 

■

■

-1445084-

■

■

, 

■

■

-1445093-

■

■

(Page 30)

Vertical Through-Hole, with Metal Through-Hole Hold-down

■

■

-1445051-

■

■

, 

■

■

-1445085-

■

■

, 

■

■

-1445094-

■

■

(Page 31)

Low Profile, Single Row

■

■

-2029030-

■

■

, 

■

■

-2029102-

■

■

(Page 29)

Vertical Surface Mount, with Metal Through-Hole Hold-down

■

■

-1445052-

■

■

, 

■

■

-1445086-

■

■

, 

■

■

-1445095-

■

■

(Page 32)

Vertical Surface Mount, with Surface Mount Hold-down

■

■

-1445053-

■

■

, 

■

■

-1445087-

■

■

, 

■

■

-1445096-

■

■

(Page 33)

Right-angle, Through-Hole, with Metal Through-Hole Hold-down

■

■

-1445054-

■

■

, 

■

■

-1445088-

■

■

, 

■

■

-1445097-

■

■

(Page 38)

Right-angle, Through-Hole, with Plastic Boardlock

■

■

-1445055-

■

■

, 

■

■

-1445089-

■

■

, 

■

■

-1445098-

■

■

(Page 39)

Right-angle, Surface Mount, with Metal Through-Hole Hold-down

■

■

-1445056-

■

■

, 

■

■

-1445090-

■

■

, 

■

■

-1445099-

■

■

(Page 40)

Right-angle, Surface Mount, with Surface Mount Hold-down

■

■

-1445057-

■

■

, 

■

■

-1445091-

■

■

, 

■

■

-1445100-

■

■

(Page 41)

Right-angle, Surface Mount, and Plastic Boardlock

■

■

-1445058-

■

■

, 

■

■

-1445092-

■

■

, 

■

■

-1445101-

■

■

(Page 42)

■

■

-794606-

■

■

, 

■

■

-794607-

■

■

,

■

■

-794610-

■

■

, 

■

■

-794611-

■

■

(Page 29)

■

■

-2029047-

■

■

,

■

■

-2029102-

■

■

,

■

■

-2029030-

■

■

,

■

■

-2029104-

■

■

,

(Page 29)

Low Profile, Single Row

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

21

Catalog 82181

Dimensions are in inches and 

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise 

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject 

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Micro MATE-N-LOK 3 mm Connector System 

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

High 

Density

Micro 

MA

TE-N-LOK 

3 
mm 

Connector 

System

.118 

[3.00]

Centerline

Connector Application —

Wire-to-PCB

Dual Row

Receptacle

Contact

Housing

Header

■

■

-794606-

■

■

, 

■

■

-794607-

■

■

,

■

■

-794610-

■

■

, 

■

■

-794611-

■

■

(Page 22}

■

■

-794617-

■

■

(Page 24)

Vertical Through-Hole, with Retention Feature on
Soldertail and Optional Metal Through-Hole Hold-down

■

■

-794630-

■

■

, 

■

■

-794631-

■

■

, 

■

■

-794632-

■

■

, (Page 34) 

■

■

-794680-

■

■

, 

■

■

-794681-

■

■

, 

■

■

-794682-

■

■

(Page 35)

Vertical Surface Mount, with Metal Through-Hole 
Hold-down

■

■

-794633-

■

■

, 

■

■

-794634-

■

■

, 

■

■

-794635-

■

■

(Page 36)

Vertical Surface Mount, with Surface Mount Hold-down

■

■

-794636-

■

■

, 

■

■

-794637-

■

■

, 

■

■

-794638-

■

■

(Page 37)

Right-angle, Through-Hole, with Metal Through-Hole
Hold-down

■

■

-794677-

■

■

, 

■

■

-794678-

■

■

, 

■

■

-794679-

■

■

(Page 43)

Right-angle, Through-Hole, with Plastic Boardlock

■

■

-794618-

■

■

, 

■

■

-794619-

■

■

, 

■

■

-794620-

■

■

(Page 44)

Right-angle, Surface Mount, with Metal Through-Hole 
Hold-down

■

■

-794624-

■

■

, 

■

■

-794625-

■

■

, 

■

■

-794626-

■

■

(Page 45)

Right-angle, Surface Mount, with Plastic Boardlock

■

■

-794621-

■

■

, 

■

■

-794622-

■

■

, 

■

■

-794623-

■

■

(Page 46)

Right-angle, Surface Mount, with Surface Mount 
Hold-down

■

■

-794627-

■

■

, 

■

■

-794628-

■

■

, 

■

■

-794629-

■

■

(Page 47)

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

22

Catalog 82181

Dimensions are in inches and 

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise 

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject 

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Micro MATE-N-LOK 3 mm Connector System 

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

Micro 

MA

TE-N-LOK 

3 

mm 

Connector 

System

.118 

[3.00]

Centerline

High 

Density

Crimp, Snap-In Contacts

Material and Finish

Receptacle

— Phosphor Bronze

Plug

— Brass

Plating A

—  .000100 (.000254)

minimum bright tin entire stock over
.000050 (.000127) minimum nickel
entire stock

Plating B

— .000015 (.000038)

minimum gold in localized gold plate
area. .000100 (.000254) minimum
bright tin in localized tin plate area, both
over .000050 (.000127) minimum nickel
on entire stock

Plating C

— .000030 (.000076)

minimum gold in localized gold plate
area. .000100 (.000254) minimum
bright tin in localized tin plate area, both
over .000050 (.000127) minimum nickel
on entire stock

Related Product Data

Connectors used with:  

Receptacle Contacts used with
Receptacle Housings — pages 23-24

Plug Contacts used with Plug
Housings — pages 25-28

Application Tooling

—

pages 207-210

Contact Extraction Tools

Part Number 843996-6 for Receptacle
Contacts Part Number 1586344-1 for
Plug Contacts

Receptacle Contacts

Wire Size

Contact Part Numbers

Tooling Part Numbers

Range

Ins. Dia.

Finish

Strip

Loose

AWG [mm

2

]

Range

Form

Piece

Applicator

Hand Tool

20-24

.035 - .060

Plating A

794606-1

794610-1

0.50 - 0.20

0.89-1.52

Plating B

1-794606-1

1-794610-1

680893-

■

■

*

91501-1

Plating C

1-794606-2

1-794610-2

26-30

.035 - .060

Plating A

794607-1

794611-1

0.12 - 0.05

0.89-1.52

Plating B

1-794607-1

1-794611-1

680894-

■

■

*

91502-1

Plating C

1-794607-2

1-794611-2

*1=AMPOMATOR CLS Machine, 2=AMP-O-LECTRIC Model K Terminator, 3=AMP-O-LECTRIC Model G Terminator

Note: All part numbers are RoHS Compliant.

Plug Contacts

Wire Size

Contact Part Numbers

Tooling Part Numbers

Range

Ins. Dia.

Finish

Strip

Loose

AWG [mm

2

]

Range

Form

Piece

Applicator

Hand Tool

20-24

.035 - .060

Plating A

1-794608-0

1-794612-0

0.50 - 0.20

0.89-1.52

Plating B

1-794608-1

1-794612-1

1385194-

■

■

*

91501-1

Plating C

1-794608-2

1-794612-2

26-30

.035 - .060

Plating A

1-794609-0

1-794613-0

0.12 -0.05

0.89-1.52

Plating B

1-794609-1

1-794613-1

1385377-

■

■

*

91502-1

Plating C

1-794609-2

1-794613-2

*1=AMPOMATOR CLS Machine, 2=AMP-O-LECTRIC Model K Terminator, 3=AMP-O-LECTRIC Model G Terminator

Note: All part numbers are RoHS Compliant.

.489

[12.17] 

Ref.

.541

[13.73] 

Ref.

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

23

Catalog 82181

Dimensions are in inches and 

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise 

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject 

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Micro MATE-N-LOK 3 mm Connector System 

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

High 

Density

Micro 

MA

TE-N-LOK 

3 
mm 

Connector 

System

.118 

[3.00]

Centerline

Receptacle Housings

Single Row

Material

Nylon, Black

Flammability Rating—UL 94V-0

Related Product Data

Contacts:  

Receptacle Contacts—page 22

Mateable Housings and
Headers:  

Single Row Plug Housings—
pages 25-26

Single Row Vertical Pin Header
Assemblies—pages 30-37

Single Row Right-Angle Pin Header
Assemblies—pages 38-47

Number 

Dimension

Part 

of Circuits

A

Numbers

2

.276

1445022-2

7.00

3

.394

1445022-3

10.00

4

.512

1445022-4

13.00

5

.630

1445022-5

16.00

6

.748

1445022-6

19.00

7

.866

1445022-7

22.00

8

.984

1445022-8

25.00

9

1.102

1445022-9

28.00

10

1.220

1-1445022-0

31.00

11

1.339

1-1445022-1

34.00

12

1.457

1-1445022-2

37.00

Note: All part numbers are RoHS Compliant.

.118

[3.00] 

Typ.

.152

[3.86]

.342

[8.70]

.251

[6.37]

.553

[14.04]

A

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

24

Catalog 82181

Dimensions are in inches and 

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise 

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject 

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Micro MATE-N-LOK 3 mm Connector System 

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

Micro 

MA

TE-N-LOK 

3 

mm 

Connector 

System

.118 

[3.00]

Centerline

High 

Density

Receptacle Housings

(Continued)

Dual Row

Material

Nylon, Black

Flammability Rating—UL 94V-0

Related Product Data

Contacts:  

Receptacle Contacts—page 22

Mateable Housings and
Headers:  

Dual Row Plug Housings—pages 27-28

Dual Row Vertical Pin Header
Assemblies—pages 34-37

Dual Row Right-Angle Pin Header
Assemblies—pages 43-47

Number 

Dimension

Part 

of Circuits

A

Numbers

2

.157

794617-2

4.00

4

.276

794617-4

7.00

6

.394

794617-6

10.00

8

.512

794617-8

13.00

10

.630

1-794617-0

16.00

12

.748

1-794617-2

19.00

14

.866

1-794617-4

22.00

16

.984

1-794617-6

25.00

18

1.102

1-794617-8

28.00

20

1.220

2-794617-0

31.00

22

1.339

2-794617-2

34.00

24

1.457

2-794617-4

37.00

Note: All part numbers are RoHS Compliant.

.118

[3.00] 

Typ.

.270

[6.86]

.118

[3.00]

A

.461

[11.70]

.251

[6.37]

.553

[14.04]

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

25

Catalog 82181

Dimensions are in inches and 

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise 

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject 

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Micro MATE-N-LOK 3 mm Connector System 

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

High 

Density

Micro 

MA

TE-N-LOK 

3 
mm 

Connector 

System

.118 

[3.00]

Centerline

Plug Housings

Single Row, Free-Hanging

Material

Nylon, Black

Flammability Rating—UL 94V-0

Related Product Data

Contacts:  

Plug Contacts—page 22

Mateable Housings:  

Single Row Receptacle Housings—
page 23

Number 

Dimension

Part 

of Circuits

A

Numbers

2

.270

1445049-2

6.85

3

.388

1445049-3

9.85

4

.506

1445049-4

12.85

5

.624

1445049-5

15.85

6

.742

1445049-6

18.85

7

.860

1445049-7

21.85

8

.978

1445049-8

24.85

9

1.096

1445049-9

27.85

10

1.215

1-1445049-0

30.85

11

1.333

1-1445049-1

33.85

12

1.451

1-1445049-2

36.85

Note: All part numbers are RoHS Compliant.

.118

[3.00]

Typ.

.665

[16.89]

.152

[3.86]

.335

[8.50]

A

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

26

Catalog 82181

Dimensions are in inches and 

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise 

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject 

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Micro MATE-N-LOK 3 mm Connector System 

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

Micro 

MA

TE-N-LOK 

3 

mm 

Connector 

System

.118 

[3.00]

Centerline

High 

Density

Plug Housings 

(Continued)

Single Row, Panel Mount

Material

Nylon, Black

Flammability Rating—UL 94V-0

Related Product Data

Contacts:  

Plug Contacts—page 22

Mateable Housings:  

Single Row Receptacle Housings—
page 23

Number 

Dimensions

Part 

of Circuits

A

B

C

Numbers

2

.270

.283

.428

1445048-2

6.85

7.20

10.88

3

.388

.402

.546

1445048-3

9.85

10.20

13.88

4

.506

.520

.665

1445048-4

12.85

13.20

16.88

5

.624

.638

.783

1445048-5

15.85

16.20

19.88

6

.742

.756

.901

1445048-6

18.85

19.20

22.88

7

.860

.874

1.019

1445048-7

21.85

22.20

25.88

8

.978

.992

1.137

1445048-8

24.85

25.20

28.88

9

1.096

1.110

1.255

1445048-9

27.85

28.20

31.88

10

1.215

1.228

1.373

1-1445048-0

30.85

31.20

34.88

11

1.333

1.346

1.491

1-1445048-1

33.85

34.20

37.88

12

1.451

1.465

1.609

1-1445048-2

36.85

37.20

40.88

*Recommended panel thickness .062-.091 [1.57-2.30]. Always consult customer drawing for panel cutout dimensions.

Note: All part numbers are RoHS Compliant.

.118

[3.00] 

Ref.

C

B

.120

[3.05]

.125

[3.18]

.166

[4.21]

.217

[5.51]

.665

[16.89]

.335

[8.50]

.152

[3.86]

Recommended Panel Cutout*

A

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

27

Catalog 82181

Dimensions are in inches and 

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise 

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject 

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Micro MATE-N-LOK 3 mm Connector System 

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

High 

Density

Micro 

MA

TE-N-LOK 

3 
mm 

Connector 

System

.118 

[3.00]

Centerline

Plug Housings 

(Continued)

Dual Row, Free-Hanging

Material

Nylon, Black

Flammability Rating—UL 94V-0

Related Product Data

Contacts:  

Plug Contacts—page 22

Mateable Housings:  

Dual Row Receptacle Housings—
page 24

Number 

Dimension

Part 

of Circuits

A

Numbers

2

.157

794616-2

3.85

4

.276

794616-4

6.85

6

.394

794616-6

9.85

8

.512

794616-8

12.85

10

.630

1-794616-0

15.85

12

.748

1-794616-2

18.85

14

.866

1-794616-4

21.85

16

.984

1-794616-6

24.85

18

1.102

1-794616-8

27.85

20

1.220

2-794616-0

30.85

22

1.339

2-794616-2

33.85

24

1.457

2-794616-4

36.85

Note: All part numbers are RoHS Compliant.

.118

[3.00] 

Ref.

.665

[16.89]

.270

[6.86]

.118

[3.00]

.335

[8.50]

A

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

28

Catalog 82181

Dimensions are in inches and 

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise 

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject 

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Micro MATE-N-LOK 3 mm Connector System 

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

Micro 

MA

TE-N-LOK 

3 

mm 

Connector 

System

.118 

[3.00]

Centerline

High 

Density

Plug Housings 

(Continued)

Dual Row, Panel Mount

Material

Nylon, Black

Flammability Rating—UL 94V-0

Related Product Data

Contacts:  

Plug Contacts—page 22

Mateable Housings:  

Dual Row Receptacle Housings—
page 24

Number 

Dimensions

Part 

of Circuits

A

B

C

Numbers

2

.157

.165

.310

794615-2

3.85

4.20

7.88

4

.276 

.285

.428

794615-4

6.85

7.20

10.88

6

.394

.402

.546

794615-6

9.85

10.20

13.88

8

.512

.520

.665

794615-8

12.85

13.20

16.88

10

.630

.638

.783

1-794615-0

15.85

16.20

19.88

12

.748

.756

.901

1-794615-2

18.85

19.20

22.88

14

.866 

.874

1.019

1-794615-4

21.85

22.20

25.88

16

.984

.992

1.137

1-794615-6

24.85

25.20

28.88

18

1.102 

1.110

1.255

1-794615-8

27.85

28.20

31.88

20

1.220

1.228

1.373

2-794615-0

30.85

31.20

34.88

22

1.339

1.346

1.491

2-794615-2

33.85

34.20

37.88

24

1.457

1.469

1.609

2-794615-4

36.85

37.20

40.88

*Recommended panel thickness .062-.091 [1.57-2.30]. Always consult customer drawing for panel cutout dimensions.

Note: All part numbers are RoHS Compliant.

.118

[3.00] 

Ref.

B

C

.160

[4.06]

.078

[1.98]

.280

[7.11]

.343

[8.71]

.270

[6.86]

.665

[16.89]

.335

[8.50]

Recommended Panel Cutout*

A

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

29

Catalog 82181

Dimensions are in inches and 

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08 

millimeters unless otherwise 

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject 

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Micro MATE-N-LOK 3 mm Connector System 

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

High 

Density

Micro 

MA

TE-N-LOK 

3 
mm 

Connector 

System

.118 

[3.00]

Centerline

New: Low Profile

Low Profile Receptacle

Housings

Material

Nylon, Black

Flammability Rating—V0

Low Profile Right Angle

Surface Mount Housings

Material

Hight Temp Nylon, Black

Flammability Rating—V0

Contacts:  

Brass

Plating A

—  .0001100 (.00254)

minimum tin over .000050 [0.00127]
minimum nickel

Positions 

Color

Dimension A

Part Numbers

2

Black

.276

2029047-2

7

3

Black

.394

2029047-3

10

4

Black

.512

2029047-4

13

2

Natural

.276

2029102-2

7

3

Natural

.394

2029102-3

10

4

Natural

.512

2029102-4

13

Dimensions

Part 

Positions

Color

A

B

C

Numbers

2

Black

.394

.410

.118

2029030-2

10

10.4

3

3

Black

.512

.528

.263

2029030-3

13

13.4

6

4

Black

.630

.646

.354

2029030-4

16

16.4

9

2

Natural

.394

.410

.118

2029104-2

10

10.4

3

3

Natural

.512

.52

.263

2029104-3

13

13.4

6

4

Natural

.630

.646

.354

2029104-4

16

16.4

9

Note: Less than 4.7mm in vertical board surface height required!

.118

[3.00]

.152

[3.86]

.250

[6.37]

A

A

B

C

.118

[3.00]

.025

[0.64]

.152

[3.86]

.020

[0.51]

.439

[11.16]

.216

[5.48]

.143

[3.635]

.050 ± .003

[1.27 ± 0.08]

Typ.

.118

[3.00]

Typ.

.115 ± .003

[2.92 ± 0.08]

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

30

Catalog 82181

Dimensions are in inches and 

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise 

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject 

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

PageHead_12_HelvCdBd 

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

Micro 

MA

TE-N-LOK 

3 

mm 

Connector 

System

.118 

[3.00]

Centerline

High 

Density

Catalog 82181

Dimensions are in inches and 

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise 

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject 

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Micro MATE-N-LOK 3 mm Connector System 

(Continued)

Vertical Header Assemblies

Single Row, Through-Hole, 
with Retention Feature 
on Soldertail and 
Polarization Feature 
to PCB

Material and Finish

Housing

— High Temperature Nylon,

Black

Flammability Rating

— UL 94V-0

Contacts

— Brass

Plating A

—.000100 [0.00254] min. tin

over .000050 [0.00127] min. nickel

Plating B

—.000015 [0.00038] gold in

mating area, .000100 [0.00254] min. tin
in solder area, with entire contact
underplated .000050 [0.00127] min.
nickel

Plating C

—.000030 [0.00076] gold in

mating area, .000100 [0.00254] min. tin
in solder area, with entire contact
underplated .000050 [0.00127] min.
nickel

Related Product Data

Mateable Housings:  

Single Row Receptacle Housings—
page 23

Number of

Dimensions

Header Part Numbers

Mates with 

Circuits

A

B

C

Receptacle Housing

Plating A

Plating B

Plating C

Part Number

2

.276

.360

.118

2-1445050-2

2-1445084-2

2-1445093-2

1445022-2

7.00

9.14

3.00

3

.394

.478

.236

2-1445050-3

2-1445084-3

2-1445093-3

1445022-3

10.00

12.14

6.00

4

.512

.596

.354

2-1445050-4

2-1445084-4

2-1445093-4

1445022-4

13.00

15.14

9.00

5

.630

.714

.472

2-1445050-5

2-1445084-5

2-1445093-5

1445022-5

16.00

18.14

12.00

6

.748

.832

.591

2-1445050-6

2-1445084-6

2-1445093-6

1445022-6

19.00

21.14

15.00

7

.866

.950

.709

2-1445050-7

2-1445084-7

2-1445093-7

1445022-7

22.00

24.14

18.00

8

.984

1.069

.827

2-1445050-8

2-1445084-8

2-1445093-8

1445022-8

25.00

27.14

21.00

9

1.102

1.187

.945

2-1445050-9

2-1445084-9

3-1445093-9

1445022-9

28.00

30.14

24.00

10

1.220

1.304

1.063

3-1445050-0

3-1445084-0

3-1445093-0

1-1445022-0

31.00

33.14

27.00

11

1.339

1.423

1.181

3-1445050-1

3-1445084-1

3-1445093-1

1-1445022-1

34.00

36.14

30.00

12

1.457

1.541

1.299

3-1445050-2

3-1445084-2

3-1445093-2

1-1445022-2

37.00

39.14

33.00

*Recommended PC Board thickness .062 [1.57]. Always consult customer drawing for PC Board layout dimensions.

Note: All part numbers are RoHS Compliant.

.118

[3.00] 

Typ.

.118

[3.00] 

Typ.

.118

[3.00]

.031

[0.80] 

Dia. Ref.

.040

[1.02] 

Dia. Typ.

.050

[1.27] 

Dia. 2 Plc.

.364

[9.24] 

Ref.

.125

[3.18] 

Ref.

B

C

.051

[1.30]

.152

[3.86]

.077

[1.96]

.020

[0.51]

Circuit 1

Circuit 1

Recommended PC Board Layout*

A

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

31

Catalog 82181

Dimensions are in inches and 

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08 

millimeters unless otherwise 

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject 

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

PageHead_12_HelvCdBd 

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

High 

Density

Micro 

MA

TE-N-LOK 

3 
mm 

Connector 

System

.118 

[3.00]

Centerline

Micro MATE-N-LOK 3 mm Connector System 

(Continued)

Vertical Header Assemblies

(Continued)

Single Row, Through-Hole,
with Metal Through-Hole 
Hold-down

Material and Finish

Housing

— High Temperature Nylon,

Black

Flammability Rating

— UL 94V-0

Contacts

—Brass

Plating A

—.000100 [0.00254] min. tin

over .000050 [0.00127] min. nickel

Plating B

—.000015 [0.00038] gold in

mating area, .000100 [0.00254] min. tin
in solder area, with entire contact
underplated .000050 [0.00127] min.
nickel

Plating C

—.000030 [0.00076] gold in

mating area, .000100 [0.00254] min. tin
in solder area, with entire contact
underplated .000050 [0.00127] min.
nickel

Hold-downs

—Phosphor Bronze,

.000100 [0.00254] min. tin over
.000050 [0.00127] min. nickel

Related Product Data

Mateable Housings:  

Single Row Receptacle Housing—
page 23

Number of

Dimensions

Header Part Numbers

Mates with 

Circuits

A

B

C

Receptacle Housing

Plating A

Plating B

Plating C

Part Number

2

.399

.293

.118

2-1445051-2

2-1445085-2

2-1445094-2

1445022-2

10.14

7.43

3.00

3

.517

.411

.236

2-1445051-3

2-1445085-3

2-1445094-3

1445022-3

13.14

10.43

6.00

4

.635

.529

.354

2-1445051-4

2-1445085-4

2-1445094-4

1445022-4

16.14

13.43

9.00

5

.754

.647

.472

2-1445051-5

2-1445085-5

2-1445094-5

1445022-5

19.14

16.43

12.00

6

.871

.765

.591

2-1445051-6

2-1445085-6

2-1445094-6

1445022-6

22.14

19.43

15.00

7

.990

.883

.709

2-1445051-7

2-1445085-7

2-1445094-7

1445022-7

25.14

22.43

18.00

8

1.108

1.001

.827

2-1445051-8

2-1445085-8

2-1445094-8

1445022-8

28.14

25.43

21.00

9

1.226

1.119

.945

2-1445051-9

2-1445085-9

2-1445094-9

1445022-9

31.14

28.43

24.00

10

1.344

1.237

1.063

3-1445051-0

3-1445085-0

3-1445094-0

1-1445022-0

34.14

31.43

27.00

11

1.462

1.356

1.181

3-1445051-1

3-1445085-1

3-1445094-1

1-1445022-1

37.14

34.43

30.00

12

1.580

1.474

1.299

3-1445051-2

3-1445085-2

3-1445094-2

1-1445022-2

40.14

37.43

33.00

*Recommended PC Board thickness .062 [1.57]. Always consult customer drawing for PC Board layout dimensions.

Note: All part numbers are RoHS Compliant.

.118

[3.00] 

Ref.

.118

[3.00] 

Typ.

.040

[1.02] 

Dia. Typ.

.095  

Dia.

[2.41] 2 Plc.

.364

[9.24] 

Ref.

.125

[3.18] 

Ref.

B

C

.051

[1.30]

.152

[3.86]

.085

[2.15]

.020

[0.51]

Hold-down

Circuit 1

Contact

Recommended PC Board Layout*

A

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

32

Catalog 82181

Dimensions are in inches and 

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise 

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject 

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

PageHead_12_HelvCdBd 

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

Micro 

MA

TE-N-LOK 

3 

mm 

Connector 

System

.118 

[3.00]

Centerline

High 

Density

Catalog 82181

Dimensions are in inches and 

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise 

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject 

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Micro MATE-N-LOK 3 mm Connector System 

(Continued)

Vertical Header Assemblies

(Continued)

Single Row, Surface Mount, 
with Metal Through-Hole 
Hold-down

Material and Finish

Housing

— High Temperature Nylon,

Black

Flammability Rating

— UL 94V-0

Contacts

—Brass

Plating A

—.000100 [0.00254] min. tin

over .000050 [0.00127] min. nickel

Plating B

—.000015 [0.00038] gold in

mating area, .000100 [0.00254] min. tin
in solder area, with entire contact
underplated .000050 [0.00127] min.
nickel

Plating C

—.000030 [0.00076] gold in

mating area, .000100 [0.00254] min. tin
in solder area, with entire contact
underplated .000050 [0.00127] min.
nickel

Hold-downs

—Phosphor Bronze,

.000100 [0.00254] min. tin over
.000050 [0.00127] min. nickel

Related Product Data

Mateable Housings:  

Single Row Receptacle Housing—
page 23

Number of

Dimensions

Header Part Numbers

Mates with 

Circuits

A

B

C

Receptacle Housing

Plating A

Plating B

Plating C

Part Number

2

.394

.293

.118

2-1445052-2

2-1445086-2

2-1445095-2

1445022-2

10.00

7.43

3.00

3

.512

.411

.236

2-1445052-3

2-1445086-3

2-1445095-3

1445022-3

13.00

10.43

6.00

4

.630

.529

.354

2-1445052-4

2-1445086-4

2-1445095-4

1445022-4

16.00

13.43

9.00

5

.748

.647

.472

2-1445052-5

2-1445086-5

2-1445095-5

1445022-5

19.00

16.43

12.00

6

.866

.765

.591

2-1445052-6

2-1445086-6

2-1445095-6

1445022-6

22.00

19.43

15.00

7

.984

.883

.709

2-1445052-7

2-1445086-7

2-1445095-7

1445022-7

25.00

22.43

18.00

8

1.102

1.001

.827

2-1445052-8

2-1445086-8

2-1445095-8

1445022-8

28.00

25.43

21.00

9

1.220

1.119

.945

2-1445052-9

2-1445086-9

2-1445095-9

1445022-9

31.00

28.43

24.00

10

1.339

1.237

1.063

3-1445052-0

3-1445086-0

3-1445095-0

1-1445022-0

34.00

31.43

27.00

11

1.457

1.356

1.181

3-1445052-1

3-1445086-1

3-1445095-1

1-1445022-1

37.00

34.43

30.00

12

1.575

1.474

1.299

3-1445052-2

3-1445086-2

3-1445095-2

1-1445022-2

40.00

37.43

33.00

*Recommended PC Board thickness .062 [1.57]. Always consult customer drawing for PC Board layout dimensions.

Note: All part numbers are RoHS Compliant.

.118

[3.00] 

Ref.

.118

[3.00] 

Typ.

.010

[0.25]

.095

[2.41] 

Dia. 2 Plc.

.236

[6.00] 

Dia.

.364

[9.24] 

Ref.

.050

[1.27] 

Typ.

.100

[2.54]

.113

[2.88] 

Ref.

B

C

A

.051

[1.30]

.152

[3.86]

.126

[3.20]

.085

[2.15]

.020

[0.51]

Contact

Circuit 1

Circuit 1

Hold-down

.156

[3.97] 

Ref.

Recommended PC Board Layout*

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

33

Catalog 82181

Dimensions are in inches and 

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08 

millimeters unless otherwise 

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject 

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

PageHead_12_HelvCdBd 

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

High 

Density

Micro 

MA

TE-N-LOK 

3 
mm 

Connector 

System

.118 

[3.00]

Centerline

Micro MATE-N-LOK 3 mm Connector System 

(Continued)

Vertical Header Assemblies

(Continued)

Single Row, Surface Mount,
with Surface Mount Hold-down

Material and Finish

Housing

— High Temperature Nylon,

Black

Flammability Rating

— UL 94V-0

Contacts

—Brass

Plating A

—.000100 [0.00254] min. tin

over .000050 [0.00127] min. nickel

Plating B

—.000015 [0.00038] gold in

mating area, .000100 [0.00254] min. tin
in solder area, with entire contact
underplated .000050 [0.00127] min.
nickel

Plating C

—.000030 [0.00076] gold in

mating area, .000100 [0.00254] min. tin
in solder area, with entire contact
underplated .000050 [0.00127] min.
nickel

Hold-downs

—Phosphor Bronze,

.000100 [0.00254] min. tin over
.000050 [0.00127] min. nickel

Related Product Data

Mateable Housings:  

Single Row Receptacle Housing—
page 23

Number of

Dimensions

Header Part Numbers

Mates with 

Circuits

A

B

C

Receptacle Housing

Plating A

Plating B

Plating C

Part Number

2

.394

.410

.118

2-1445053-2

2-1445087-2

2-1445096-2

1445022-2

10.00

10.41

3.00

3

.512

.528

.236

2-1445053-3

2-1445087-3

2-1445096-3

1445022-3

13.00

13.41

6.00

4

.630

.646

.354

2-1445053-4

2-1445087-4

2-1445096-4

1445022-4

16.00

16.41

9.00

5

.748

.765

.472

2-1445053-5

2-1445087-5

2-1445096-5

1445022-5

19.00

19.41

12.00

6

.866

.882

.591

2-1445053-6

2-1445087-6

2-1445096-6

1445022-6

22.00

22.41

15.00

7

.984

1.001

.709

2-1445053-7

2-1445087-7

2-1445096-7

1445022-7

25.00

25.41

18.00

8

1.102

1.119

.827

2-1445053-8

2-1445087-8

2-1445096-8

1445022-8

28.00

28.41

21.00

9

1.220

1.237

.945

2-1445053-9

2-1445087-9

2-1445096-9

1445022-9

31.00

31.41

24.00

10

1.339

1.355

1.063

3-1445053-0

3-1445087-0

3-1445096-0

1-1445022-0

34.00

34.41

27.00

11

1.457

1.473

1.181

3-1445053-1

3-1445087-1

3-1445096-1

1-1445022-1

37.00

37.41

30.00

12

1.575

1.591

1.299

3-1445053-2

3-1445087-2

3-1445096-2

1-1445022-2

40.00

40.41

33.00

*Always consult customer drawing for PC Board layout dimensions.

Note: All part numbers are RoHS Compliant.

.118

[3.00] 

Ref.

.118

3.00 

Typ.

.135±.003

[3.43±0.08] 

2 Plc.

.065±.003

[1.65±0.08] 

2 Plc.

.236

[6.00] 

Dia.

.364

[9.24] 

Ref.

.050±.003

[1.27±0.08] 

Typ.

.100±.003

[2.54±0.08]

C

B

A

.051

[1.30]

.152

[3.86]

.126

[3.20]

.143

[3.635]

.020

[0.51]

Contact

Circuit 1

Circuit 1

Hold-down

.156

[3.97] 

Ref.

Recommended PC Board Layout*

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

34

Catalog 82181

Dimensions are in inches and 

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise 

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject 

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

PageHead_12_HelvCdBd 

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

Micro 

MA

TE-N-LOK 

3 

mm 

Connector 

System

.118 

[3.00]

Centerline

High 

Density

Catalog 82181

Dimensions are in inches and 

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise 

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject 

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Micro MATE-N-LOK 3 mm Connector System 

(Continued)

Vertical Header Assemblies

(Continued)

Dual Row, Through-Hole, 
with Retention Feature 
on Soldertail

Material and Finish

Housing 

— High Temperature Nylon,

Black

Flammability Rating

— UL 94V-0

Contacts

—Brass

Plating A

—.000100 [0.00254] min. tin

over .000050 [0.00127] min. nickel

Plating B

—.000015 [0.00038] gold in

mating area, .000100 [0.00254] min. tin
in solder area, with entire contact
underplated .000050 [0.00127] min.
nickel

Plating C

—.000030 [0.00076] gold in

mating area, .000100 [0.00254] min. tin
in solder area, with entire contact
underplated .000050 [0.00127] min.
nickel

Hold-downs

—Phosphor Bronze,

.000100 [0.00254] min. tin over
.000050 [0.00127] min. nickel

Related Product Data

Mateable Housings:  

Dual Row Receptacle Housing—page 24

Number of

Dimensions

Header Part Numbers

Mates with 

Circuits

A

B

Receptacle Housing

Plating A

Plating B

Plating C

Part Number

2

.276

—

3-794630-2

3-794631-2

3-794632-2

794617-2

7.00

4

.394

.118

3-794630-4

3-794631-4

3-794632-4

794617-4

10.00

3.00

6

.512

.236

3-794630-6

3-794631-6

3-794632-6

794617-6

13.00

6.00

8

.630

.354

3-794630-8

3-794631-8

3-794632-8

794617-8

16.00

9.00

10

.748

.472

4-794630-0

4-794631-0

4-794632-0

1-794617-0

19.00

12.00

12

.866

.591

4-794630-2

4-794631-2

4-794632-2

1-794617-2

22.00

15.00

14

.984

.709

4-794630-4

4-794631-4

4-794632-4

1-794617-4

25.00

18.00

16

1.102

.827

4-794630-6

4-794631-6

4-794632-6

1-794617-6

28.00

21.00

18

1.220

.945

4-794630-8

4-794631-8

4-794632-8

1-794617-8

31.00

24.00

20

1.339

1.063

5-794630-0

5-794631-0

5-794632-0

2-794617-0

34.00

27.00

22

1.457

1.181

5-794630-2

5-794631-2

5-794632-2

2-794617-2

37.00

30.00

24

1.575

1.299

5-794630-4

5-794631-4

5-794632-4

2-794617-4

40.00

33.00

*Recommended PC Board thickness .062 [1.57]. Always consult customer drawing for PC Board layout dimensions.

Note: All part numbers are RoHS Compliant.

.118

[3.00]

.118

[3.00]

.118

[3.00] 

Typ.

.118

[3.00]

.138

[3.50] 

Min.

.079

[2.00] 

Min.

.040

[1.02] 

Dia. Typ.

.364

[9.24]

.125

[3.18]

B

A

Retention Feature Located
On End Contacts Only
4 Plc. Ref.

.270

[6.86]

.341

[8.67]

Recommended PC Board Layout*

Section Z-Z

Z

Z

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

35

Catalog 82181

Dimensions are in inches and 

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08 

millimeters unless otherwise 

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject 

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

PageHead_12_HelvCdBd 

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

High 

Density

Micro 

MA

TE-N-LOK 

3 
mm 

Connector 

System

.118 

[3.00]

Centerline

Micro MATE-N-LOK 3 mm Connector System 

(Continued)

Vertical Header Assemblies

(Continued)

Dual Row, Through-Hole, 
with Retention Feature 
on Soldertail and 
Metal Through-Hole Hold-down

Material and Finish

Housing

—High Temperature Nylon,

Black

Flammability Rating

—UL 94V-0

Contacts

—Brass

Plating A

—.000100 [0.00254] min. tin

over .000050 [0.00127] min. nickel

Plating B

—.000015 [0.00038] gold in

mating area, .000100 [0.00254] min. tin
in solder area, with entire contact
underplated .000050 [0.00127] min.
nickel

Plating C

—.000030 [0.00076] gold in

mating area, .000100 [0.00254] min. tin
in solder area, with entire contact
underplated .000050 [0.00127] min.
nickel

Hold-downs

—Phosphor Bronze,

.000100 [0.00254] min. tin over
.000050 [0.00127] min. nickel

Related Product Data

Mateable Housings:  

Dual Row Receptacle Housing—page 24

Number of

Dimensions

Header Part Numbers

Mates with 

Circuits

A

B

C

Receptacle Housing

Plating A

Plating B

Plating C

Part Number

2

.276

—

.169

3-794680-2

3-794681-2

3-794682-2

794617-2

7.00

4.30

4

.394

.118

.287

3-794680-4

3-794681-4

3-794682-4

794617-4

10.00

3.00

7.30

6

.512

.236

.406

3-794680-6

3-794681-6

3-794682-6

794617-6

13.00

6.00

10.30

8

.630

.354

.524

3-794680-8

3-794681-8

3-794682-8

794617-8

16.00

9.00

13.30

10

.748

.472

.642

4-794680-0

4-794681-0

4-794682-0

1-794617-0

19.00

12.00

16.30

12

.866

.591

.760

4-794680-2

4-794681-2

4-794682-2

1-794617-2

22.00

15.00

19.30

14

.984

.709

.878

4-794680-4

4-794681-4

4-794682-4

1-794617-4

25.00

18.00

22.30

16

1.102

.827

.996

4-794680-6

4-794681-6

4-794682-6

1-794617-6

28.00

21.00

25.30

18

1.220

.945

1.114

4-794680-8

4-794681-8

4-794682-8

1-794617-8

31.00

24.00

28.30

20

1.339

1.063

1.232

5-794680-0

5-794681-0

5-794682-0

2-794617-0

34.00

27.00

31.30

22

1.457

1.181

1.350

5-794680-2

5-794681-2

5-794682-2

2-794617-2

37.00

30.00

34.30

24

1.575

1.299

1.469

5-794680-4

5-794681-4

5-794682-4

2-794617-4

40.00

33.00

37.30

*Recommended PC Board thickness .062 [1.57]. Always consult customer drawing for PC Board layout dimensions.

Note: All part numbers are RoHS Compliant.

.118

[3.00]

.118

[3.00]

.084

[2.13]

.118

[3.00]

.118

[3.00]

.059

[1.50]

.079

[2.00] 

Min.

.087

[2.20] 

Min.

.095

[2.41] 

Dia. Typ.

.040

[1.02] 

Dia. Typ.

.364

[9.24]

.125

[3.18]

B

C

A

Contact

Retention Feature Located
On End Contacts Only
4 Plc. Ref.

.270

[6.86]

.341

[8.67]

Hold-down

Section Z-Z

Recommended PC Board Layout*

Z

Z

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

36

Catalog 82181

Dimensions are in inches and 

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise 

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject 

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

PageHead_12_HelvCdBd 

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

Micro 

MA

TE-N-LOK 

3 

mm 

Connector 

System

.118 

[3.00]

Centerline

High 

Density

Catalog 82181

Dimensions are in inches and 

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise 

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject 

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Micro MATE-N-LOK 3 mm Connector System 

(Continued)

Vertical Header Assemblies

(Continued)

Dual Row, Surface Mount, 
with Metal Through-Hole 
Hold-down

Material and Finish

Housing

—High Temperature Nylon,

Black

Flammability Rating

—UL 94V-0

Contacts

—Brass

Plating A

—.000100 [0.00254] min. tin

over .000050 [0.00127] min. nickel

Plating B

—.000015 [0.00038] gold in

mating area, .000100 [0.00254] min. tin
in solder area, with entire contact
underplated .000050 [0.00127] min.
nickel

Plating C

—.000030 [0.00076] gold in

mating area, .000100 [0.00254] min. tin
in solder area, with entire contact
underplated .000050 [0.00127] min.
nickel

Hold-downs

—Phosphor Bronze,

.000100 [0.00254] min. tin over
.000050 [0.00127] min. nickel

Pick-up Button

—Kapton

Related Product Data

Mateable Housings:  

Dual Row Receptacle Housing—page 24

Number of

Dimensions

Header Part Numbers

Mates with 

Circuits

A

B

C

Receptacle Housing

Plating A

Plating B

Plating C

Part Number

2

.276

—

.169

3-794633-2

3-794634-2

3-794635-2

794617-2

7.00

4.30

4

.394

.118

.287

3-794633-4

3-794634-4

3-794635-4

794617-4

10.00

3.00

7.30

6

.512

.236

.406

3-794633-6

3-794634-6

3-794635-6

794617-6

13.00

6.00

10.30

8

.630

.354

.524

3-794633-8

3-794634-8

3-794635-8

794617-8

16.00

9.00

13.30

10

.748

.472

.642

4-794633-0

4-794634-0

4-794635-0

1-794617-0

19.00

12.00

16.30

12

.866

.591

.760

4-794633-2

4-794634-2

4-794635-2

1-794617-2

22.00

15.00

19.30

14

.984

.709

.878

4-794633-4

4-794634-4

4-794635-4

1-794617-4

25.00

18.00

22.30

16

1.10

2.827

.996

4-794633-6

4-794634-6

4-794635-6

1-794617-6

28.00

21.00

25.30

18

1.220

0.945

1.114

4-794633-8

4-794634-8

4-794635-8

1-794617-8

31.00

24.00

28.30

20

1.339

1.063

1.232

5-794633-0

5-794634-0

5-794635-0

2-794617-0

34.00

27.00

31.30

22

1.457

1.181

1.350

5-794633-2

5-794634-2

5-794635-2

2-794617-2

37.00

30.00

34.30

24

1.575

1.299

1.469

5-794633-4

5-794634-4

5-794635-4

2-794617-4

40.00

33.00

37.30

*Recommended PC Board thickness .062 [1.57]. Always consult customer drawing for PC Board layout dimensions.

Note: All part numbers are RoHS Compliant.

.118

[3.00]

.010

[0.25]

.084

[2.14]

.370

[9.40]

.185

[4.70]

.050

[1.27]

.025

[0.635]

.118

[3.00] 

Typ.

.087

[2.20] 

Min.

.098

[2.50] 

Min.

.095

[2.41] 

Dia. 2 Plc.

.100

[2.54] 

Typ.

.236

[6.00] 

Dia.

.050

[1.27] 

Typ.

.364

[9.24]

.477

[12.12]

B

C

.270

[6.86]

Circuit 1

Contact

Hold-down

.431

[10.94]

A

Recommended PC Board Layout*

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

37

Catalog 82181

Dimensions are in inches and 

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08 

millimeters unless otherwise 

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject 

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

PageHead_12_HelvCdBd 

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

High 

Density

Micro 

MA

TE-N-LOK 

3 
mm 

Connector 

System

.118 

[3.00]

Centerline

Micro MATE-N-LOK 3 mm Connector System 

(Continued)

Vertical Header Assemblies

(Continued)

Dual Row, Surface Mount, 
with Surface Mount Hold-down

Material and Finish

Housing

— High Temperature Nylon,

Black

Flammability Rating

— UL 94V-0

Contacts

—Brass

Plating A

—.000100 [0.00254] min. tin

over .000050 [0.00127] min. nickel

Plating B

—.000015 [0.00038] gold in

mating area, .000100 [0.00254] min. tin
in solder area, with entire contact
underplated .000050 [0.00127] min.
nickel

Plating C

—.000030 [0.00076] gold in

mating area, .000100 [0.00254] min. tin
in solder area, with entire contact
underplated .000050 [0.00127] min.
nickel

Hold-downs

—Phosphor Bronze,

.000100 [0.00254] min. tin over
.000050 [0.00127] min. nickel

Pick-up Button

— Kapton

Related Product Data

Mateable Housings:  

Dual Row Receptacle Housing—page 24

Number of

Dimensions

Header Part Numbers

Mates with 

Circuits

A

B

C

Receptacle Housing

Plating A

Plating B

Plating C

Part Number

2

.276

—

.286

3-794636-2

3-794637-2

3-794638-2

794617-2

7.00

7.27

4

.394

.118

.404

3-794636-4

3-794637-4

3-794638-4

794617-4

10.00

3.00

10.27

6

.512

.236

.522

3-794636-6

3-794637-6

3-794638-6

794617-6

13.00

6.00

13.27

8

.630

.354

.640

3-794636-8

3-794637-8

3-794638-8

794617-8

16.00

9.00

16.27

10

.748

.472

.758

4-794636-0

4-794637-0

4-794638-0

1-794617-0

19.00

12.00

19.27

12

.866

.591

.876

4-794636-2

4-794637-2

4-794638-2

1-794617-2

22.00

15.00

22.27

14

.984

.709

.994

4-794636-4

4-794637-4

4-794638-4

1-794617-4

25.00

18.00

25.27

16

1.102

.827

1.112

4-794636-6

4-794637-6

4-794638-6

1-794617-6

28.00

21.00

28.27

18

1.220

.945

1.230

4-794636-8

4-794637-8

4-794638-8

1-794617-8

31.00

24.00

31.27

20

1.339

1.063

1.349

5-794636-0

5-794637-0

5-794638-0

2-794617-0

34.00

27.00

34.27

22

1.457

1.181

1.467

5-794636-2

5-794637-2

5-794638-2

2-794617-2

37.00

30.00

37.27

24

1.575

1.299

1.585

5-794636-4

5-794637-4

5-794638-4

2-794617-4

40.00

33.00

40.27

*Always consult customer drawing for PC Board layout dimensions.

Note: All part numbers are RoHS Compliant.

.135

[3.43] 

Typ.

.065

[1.65] 

Typ.

.118

[3.00] 

Min.

.364

[9.24]

.010

[0.25]

.050

[1.27] 

Typ.

.100

[2.54]

B

C

A

.118

[3.00]

.118

[3.00] 

Typ.

.236

[6.00] 

Dia.

.270

[6.86]

.370

[9.40]

.185

[4.70]

.025

[.635]

.431

[10.94]

Contact

Circuit 1

Hold-down

.098

[2.50] 

Min.

.032

[0.825]

.068

[1.715]

.050

[1.27]

Recommended PC Board Layout*

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

38

Catalog 82181

Dimensions are in inches and 

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise 

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject 

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

PageHead_12_HelvCdBd 

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

Micro 

MA

TE-N-LOK 

3 

mm 

Connector 

System

.118 

[3.00]

Centerline

High 

Density

Catalog 82181

Dimensions are in inches and 

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise 

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject 

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Micro MATE-N-LOK 3 mm Connector System 

(Continued)

Right-Angle Header

Assemblies

Single Row, Through-Hole, 
with Metal Through-Hole 
Hold-down

Material and Finish

Housing

—High Temperature Nylon,

Black

Flammability Rating

—UL 94V-0

Contacts

—Brass

Plating A

—.000100 [0.00254] min. tin

over .000050 [0.00127] min. nickel

Plating B

—.000015 [0.00038] gold in

mating area, .000100 [0.00254] min. tin
in solder area, with entire contact
underplated .000050 [0.00127] min.
nickel

Plating C

—.000030 [0.00076] gold in

mating area, .000100 [0.00254] min. tin
in solder area, with entire contact
underplated .000050 [0.00127] min.
nickel

Hold-downs

—Phosphor Bronze,

.000100 [0.00254] min. tin over
.000050 [0.00127] min. nickel

Related Product Data

Mateable Housings:  

Single Row Receptacle Housing—

page 23

Number of

Dimensions

Header Part Numbers

Mates with 

Circuits

A

B

C

Receptacle Housing

Plating A

Plating B

Plating C

Part Number

2

.399

.293

.118

2-1445054-2

2-1445088-2

2-1445097-2

1445022-2

10.14

7.43

3.00

3

.517

.411

.236

2-1445054-3

2-1445088-3

2-1445097-3

1445022-3

13.14

10.43

6.00

4

.635

.529

.354

2-1445054-4

2-1445088-4

2-1445097-4

1445022-4

16.14

13.43

9.00

5

.754

.647

.472

2-1445054-5

2-1445088-5

2-1445097-5

1445022-5

19.14

16.43

12.00

6

.871

.765

.591

2-1445054-6

2-1445088-6

2-1445097-6

1445022-6

22.14

19.43

15.00

7

.990

.883

.709

2-1445054-7

2-1445088-7

2-1445097-7

1445022-7

25.14

22.43

18.00

8

1.108

1.001

.827

2-1445054-8

2-1445088-8

2-1445097-8

1445022-8

28.14

25.43

21.00

9

1.226

1.119

.945

2-1445054-9

2-1445088-9

2-1445097-9

1445022-9

31.14

28.43

24.00

10

1.344

1.237

1.063

3-1445054-0

3-1445088-0

3-1445097-0

1-1445022-0

34.14

31.43

27.00

11

1.462

1.356

1.181

3-1445054-1

3-1445088-1

3-1445097-1

1-1445022-1

37.14

34.43

30.00

12

1.580

1.474

1.299

3-1445054-2

3-1445088-2

3-1445097-2

1-1445022-2

40.14

37.43

33.00

*Recommended PC Board thickness .062 [1.57]. Always consult customer drawing for PC Board layout dimensions.

Note: All part numbers are RoHS Compliant.

.118

[3.00] 

Ref.

.285

[7.25] 

Ref.

.118

[3.00] 

Typ.

.051

[1.30]

.351

[8.92] 

Ref.

.085

[2.15]

.170

[4.32]

B

C

A

.020

[0.51]

.152

[3.86]

Contact

Circuit 1

Circuit 1

Hold-down

.095

[2.41] 

Dia. 2 Plc.

.040

[1.02] 

Dia. Typ.

Recommended PC Board Layout*

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

39

Catalog 82181

Dimensions are in inches and 

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08 

millimeters unless otherwise 

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject 

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

PageHead_12_HelvCdBd 

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

High 

Density

Micro 

MA

TE-N-LOK 

3 
mm 

Connector 

System

.118 

[3.00]

Centerline

Micro MATE-N-LOK 3 mm Connector System 

(Continued)

Right-Angle Header

Assemblies 

(Continued)

Single Row, Through-Hole, 
with Plastic Boardlock

Material and Finish

Housing

— High Temperature Nylon,

Black

Flammability Rating

— UL 94V-0

Contacts

—Brass

Plating A

—.000100 [0.00254] min. tin

over .000050 [0.00127] min. nickel

Plating B

—.000015 [0.00038] gold in

mating area, .000100 [0.00254] min. tin
in solder area, with entire contact
underplated .000050 [0.00127] min.
nickel

Plating C

—.000030 [0.00076] gold in

mating area, .000100 [0.00254] min. tin
in solder area, with entire contact
underplated .000050 [0.00127] min.
nickel

Related Product Data

Mateable Housings:  

Single Row Receptacle Housing—

page 23

Number of

Dimensions

Header Part Numbers

Mates with 

Circuits

A

B

C

Receptacle Housing

Plating A

Plating B

Plating C

Part Number

2

.399

—

—

2-1445055-2

2-1445089-2

2-1445098-2

1445022-2

10.14

3

.517

—

—

2-1445055-3

2-1445089-3

2-1445098-3

1445022-3

13.14

4

.635

.185

.354

2-1445055-4

2-1445089-4

2-1445098-4

1445022-4

16.14

4.70

9.00

5

.754

.303

.472

2-1445055-5

2-1445089-5

2-1445098-5

1445022-5

19.14

7.70

12.00

6

.871

.421

.591

2-1445055-6

2-1445089-6

2-1445098-6

1445022-6

22.14

10.70

15.00

7

.990

.539

.709

2-1445055-7

2-1445089-7

2-1445098-7

1445022-7

25.14

13.70

18.00

8

1.108

.657

.827

2-1445055-8

2-1445089-8

2-1445098-8

1445022-8

28.14

16.70

21.00

9

1.226

.775

.945

2-1445055-9

2-1445089-9

2-1445098-9

1445022-9

31.14

19.70

24.00

10

1.344

.894

1.063

3-1445055-0

3-1445089-0

3-1445098-0

1-1445022-0

34.14

22.70

27.00

11

1.462

1.012

1.181

3-1445055-1

3-1445089-1

3-1445098-1

1-1445022-1

37.14

25.70

30.00

12

1.580

1.300

1.299

3-1445055-2

3-1445089-2

3-1445098-2

1-1445022-2

40.14

28.70

33.00

*Recommended PC Board thickness .062 [1.57]. Always consult customer drawing for PC Board layout dimensions.

Note: All part numbers are RoHS Compliant.

A

.118

[3.00] 

Ref.

.351

[8.92] 

Ref.

.051

[1.30]

.002

[0.51]

.152

[3.86]

.310

[7.88] 

Ref.

Circuit 1

Circuit 1

C

B

.085

[2.15]

.118

[3.00]

.118

[3.00]

.059

[1.50]

.236

[6.00]

.170

[4.32]

.170

[4.32]

.170

[4.32]

.118

[3.00] 

Typ.

.118

[3.00] 

Dia.

.118

[3.00] 

Dia.

.040

[1.02] 

Dia.Typ.

.040  

Dia.

[1.02] 2 Plc.

.118  

Dia. 

[3.00] 2 Plc.

.040  

Dia. 

[1.02] 3 Plc.

Recommended PC Board Layout 

4-12 Position*

Recommended 

PC Board Layout 

3 Position*

Recommended PC Board Layout 

2 Position*

Circuit 1

Circuit 1

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

40

Catalog 82181

Dimensions are in inches and 

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise 

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject 

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

PageHead_12_HelvCdBd 

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

Micro 

MA

TE-N-LOK 

3 

mm 

Connector 

System

.118 

[3.00]

Centerline

High 

Density

Catalog 82181

Dimensions are in inches and 

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise 

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject 

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Micro MATE-N-LOK 3 mm Connector System 

(Continued)

Right-Angle Header

Assemblies 

(Continued)

Single Row, Surface Mount, 
with Metal Through-Hole 
Hold-down

Material and Finish

Housing

— High Temperature Nylon,

Black

Flammability Rating

— UL 94V-0

Contacts

—Brass

Plating A

—.000100 [0.00254] min. tin

over .000050 [0.00127] min. nickel

Plating B

—.000015 [0.00038] gold in

mating area, .000100 [0.00254] min. tin
in solder area, with entire contact
underplated .000050 [0.00127] min.
nickel

Plating C

—.000030 [0.00076] gold in

mating area, .000100 [0.00254] min. tin
in solder area, with entire contact
underplated .000050 [0.00127] min.
nickel

Hold-downs

—Phosphor Bronze,

.000100 [0.00254] min. tin over
.000050 [0.00127] min. nickel

Related Product Data

Mateable Housings:  

Single Row Receptacle Housing—

page 23

Number of

Dimensions

Header Part Numbers

Mates with 

Circuits

A

B

C

Receptacle Housing

Plating A

Plating B

Plating C

Part Number

2

.394

.293

.118

2-1445056-2

2-1445090-2

2-1445099-2

1445022-2

10.00

7.43

3.00

3

.512

.411

.236

2-1445056-3

2-1445090-3

2-1445099-3

1445022-3

13.00

10.43

6.00

4

.630

.529

.354

2-1445056-4

2-1445090-4

2-1445099-4

1445022-4

16.00

13.43

9.00

5

.748

.647

.472

2-1445056-5

2-1445090-5

2-1445099-5

1445022-5

19.00

16.43

12.00

6

.866

.765

.591

2-1445056-6

2-1445090-6

2-1445099-6

1445022-6

22.00

19.43

15.00

7

.984

.883

.709

2-1445056-7

2-1445090-7

2-1445099-7

1445022-7

25.00

22.43

18.00

8

1.102

1.001

.827

2-1445056-8

2-1445090-8

2-1445099-8

1445022-8

28.00

25.43

21.00

9

1.220

1.119

0.945

2-1445056-9

2-1445090-9

2-1445099-9

1445022-9

31.00

28.43

24.00

10

1.339

1.237

1.063

3-1445056-0

3-1445090-0

3-1445099-0

1-1445022-0

34.00

31.43

27.00

11

1.457

1.356

1.181

3-1445056-1

3-1445090-1

3-1445099-1

1-1445022-1

37.00

34.43

30.00

12

1.575

1.474

1.299

3-1445056-2

3-1445090-2

3-1445099-2

1-1445022-2

40.00

37.43

33.00

*Recommended PC Board thickness .062 [1.57]. Always consult customer drawing for PC Board layout dimensions.

Note: All part numbers are RoHS Compliant.

A

.050

[1.27] 

Typ.

.115

[2.92]

.051

[1.30]

.439

[11.16] 

Ref.

.020

[0.51]

.152

[3.86]

.285

[7.25] 

Ref.

.118

[3.00] 

Ref.

.118

[3.00] 

Typ.

Hold-down

Contact

Circuit 1

Circuit 1

B

C

.216

[5.48]

.085

[2.15]

.095

[2.41] 

Dia. 2 Plc.

Recommended PC Board Layout*

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

41

Catalog 82181

Dimensions are in inches and 

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08 

millimeters unless otherwise 

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject 

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

PageHead_12_HelvCdBd 

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

High 

Density

Micro 

MA

TE-N-LOK 

3 
mm 

Connector 

System

.118 

[3.00]

Centerline

Micro MATE-N-LOK 3 mm Connector System 

(Continued)

Right-Angle Header

Assemblies 

(Continued)

Single Row, Surface Mount, 
with Surface Mount  
Hold-down

Material and Finish

Housing

— High Temperature Nylon,

Black

Flammability Rating 

— UL 94V-0

Contacts

—Brass

Plating A

—.000100 [0.00254] min. tin

over .000050 [0.00127] min. nickel

Plating B

—.000015 [0.00038] gold in

mating area, .000100 [0.00254] min. tin
in solder area, with entire contact
underplated .000050 [0.00127] min.
nickel

Plating C

—.000030 [0.00076] gold in

mating area, .000100 [0.00254] min. tin
in solder area, with entire contact
underplated .000050 [0.00127] min.
nickel

Hold-downs

—Phosphor Bronze,

.000100 [0.00254] min. tin over
.000050 [0.00127] min. nickel

Related Product Data

Mateable Housings:  

Single Row Receptacle Housing—

page 23

Number of

Dimensions

Header Part Numbers

Mates with 

Circuits

A

B

C

Receptacle Housing

Plating A

Plating B

Plating C

Part Number

2

.394

.410

.118

2-1445057-2

2-1445091-2

2-1445100-2

1445022-2

10.00

10.41

3.00

3

.512

.528

.236

2-1445057-3

2-1445091-3

2-1445100-3

1445022-3

13.00

13.41

6.00

4

.630

.646

.354

2-1445057-4

2-1445091-4

2-1445100-4

1445022-4

16.00

16.41

9.00

5

.748

.764

.472

2-1445057-5

2-1445091-5

2-1445100-5

1445022-5

19.00

19.41

12.00

6

.866

.882

.591

2-1445057-6

2-1445091-6

2-1445100-6

1445022-6

22.00

22.41

15.00

7

.984

1.000

.709

2-1445057-7

2-1445091-7

2-1445100-7

1445022-7

25.00

25.41

18.00

8

1.102

1.119

.827

2-1445057-8

2-1445091-8

2-1445100-8

1445022-8

28.00

28.41

21.00

9

1.220

1.237

.945

2-1445057-9

2-1445091-9

2-1445100-9

1445022-9

31.00

31.41

24.00

10

1.339

1.355

1.063

3-1445057-0

3-1445091-0

3-1445100-0

1-1445022-0

34.00

34.41

27.00

11

1.457

1.472

1.181

3-1445057-1

3-1445091-1

3-1445100-1

1-1445022-1

37.00

37.41

30.00

12

1.575

1.591

1.299

3-1445057-2

3-1445091-2

3-1445100-2

1-1445022-2

40.00

40.41

33.00

*Always consult customer drawing for PC Board layout dimensions.

Note: All part numbers are RoHS Compliant.

A

.050

[1.27] 

Typ.

.135

[3.43] 

2 Plc.

.051

[1.30]

.439

[11.16] 

Ref.

.020

[0.51]

.152

[3.86]

.118

[3.00] 

Ref.

.118

[3.00] 

Typ.

Hold-down

Contact

Circuit 1

Circuit 1

B

C

.216

[5.48]

.143

[3.635]

.115

[2.92]

.065

[1.65]

Recommended PC Board Layout*

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

42

Catalog 82181

Dimensions are in inches and 

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise 

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject 

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

PageHead_12_HelvCdBd 

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

Micro 

MA

TE-N-LOK 

3 

mm 

Connector 

System

.118 

[3.00]

Centerline

High 

Density

Catalog 82181

Dimensions are in inches and 

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise 

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject 

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Micro MATE-N-LOK 3 mm Connector System 

(Continued)

Right-Angle Header

Assemblies 

(Continued)

Single Row, Surface Mount, 
with Plastic Boardlock

Material and Finish

Housing

— High Temperature Nylon,

Black

Flammability Rating

— UL 94V-0

Contacts

—Brass

Plating A

—.000100 [0.00254] min. tin

over .000050 [0.00127] min. nickel

Plating B

—.000015 [0.00038] gold in

mating area, .000100 [0.00254] min. tin
in solder area, with entire contact
underplated .000050 [0.00127] min.
nickel

Plating C

—.000030 [0.00076] gold in

mating area, .000100 [0.00254] min. tin
in solder area, with entire contact
underplated .000050 [0.00127] min.
nickel

Related Product Data

Mateable Housings:  

Single Row Receptacle Housing—
page 23

Number of

Dimensions

Header Part Numbers

Mates with 

Circuits

A

B

C

Receptacle Housing

Plating A

Plating B

Plating C

Part Number

2

.394

—

—

2-1445058-2

2-1445092-2

2-1445101-2

1445022-2

10.00

3

.512

—

—

2-1445058-3

2-1445092-3

2-1445101-3

1445022-3

13.00

4

.630

.185

.354

2-1445058-4

2-1445092-4

2-1445101-4

1445022-4

16.00

4.70

9.00

5

.748

.303

.472

2-1445058-5

2-1445092-5

2-1445101-5

1445022-5

19.00

7.70

12.00

6

.866

.421

.591

2-1445058-6

2-1445092-6

2-1445101-6

1445022-6

22.00

10.70

15.00

7

.984

.539

.709

2-1445058-7

2-1445092-7

2-1445101-7

1445022-7

25.00

13.70

18.00

8

1.102

.657

.827

2-1445058-8

2-1445092-8

2-1445101-8

1445022-8

28.00

16.70

21.00

9

1.220

.776

.945

2-1445058-9

2-1445092-9

2-1445101-9

1445022-9

31.00

19.70

24.00

10

1.339

.894

1.063

3-1445058-0

3-1445092-0

3-1445101-0

1-1445022-0

34.00

22.70

27.00

11

1.457

1.012

1.181

3-1445058-1

3-1445092-1

3-1445101-1

1-1445022-1

37.00

25.70

30.00

12

1.575

1.130

1.299

3-1445058-2

3-1445092-2

3-1445101-2

1-1445022-2

40.00

28.70

33.00

*Recommended PC Board thickness .062 [1.57]. Always consult customer drawing for PC Board layout dimensions.

Note: All part numbers are RoHS Compliant.

A

.050

[1.27] 

Typ.

.050

[1.27] 

Typ.

.050

[1.27] 

Typ.

.051

[1.30]

.439

[11.16] 

Ref.

.181

[4.60] 

Ref.

.310

[7.88] 

Ref.

.020

[0.51]

.152

[3.86]

.118

[3.00] 

Ref.

.118

[3.00] 

Typ.

.118

[3.00] 

Dia.

.118

[3.00] 

Dia.

.118

[3.00]

.118

[3.00]

.059

[1.50]

.236

[6.00]

.118

[3.00] 

Dia. 2 Plc.

Circuit 1

Circuit 1

Circuit 1

Circuit 1

B

C

.085

[2.15]

.216

[5.48]

.216

[5.48]

.216

[5.48]

.115

[2.92]

.115

[2.92]

.115

[2.92]

Recommended PC Board Layout* 

4-12 Positions

Recommended PC Board Layout *

3 Position

Recommended PC Board Layout *

2 Position

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

43

Catalog 82181

Dimensions are in inches and 

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08 

millimeters unless otherwise 

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject 

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

PageHead_12_HelvCdBd 

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

High 

Density

Micro 

MA

TE-N-LOK 

3 
mm 

Connector 

System

.118 

[3.00]

Centerline

Micro MATE-N-LOK 3 mm Connector System 

(Continued)

Right-Angle Header

Assemblies 

(Continued)

Dual Row, Through-Hole, 
with Metal Through-Hole 
Hold-down

Material and Finish

Housing

— High Temperature Nylon,

Black

Flammability Rating

— UL 94V-0

Contacts

—Brass

Plating A

—.000100 [0.00254] min. tin

over .000050 [0.00127] min. nickel

Plating B

—.000015 [0.00038] gold in

mating area, .000100 [0.00254] min. tin
in solder area, with entire contact
underplated .000050 [0.00127] min.
nickel

Plating C

—.000030 [0.00076] gold in

mating area, .000100 [0.00254] min. tin
in solder area, with entire contact
underplated .000050 [0.00127] min.
nickel

Hold-downs

—Phosphor Bronze,

.000100 [0.00254] min. tin over
.000050 [0.00127] min. nickel

Related Product Data

Mateable Housings:  

Dual Row Receptacle Housing—page 24

Number of

Dimensions

Header Part Numbers

Mates with 

Circuits

A

B

C

Receptacle Housing

Plating A

Plating B

Plating C

Part Number

2

.276

.169

3-794677-2

3-794678-2

3-794679-2

794617-2

7.00

4.30

—

4

.394

.287

.118

3-794677-4

3-794678-4

3-794679-4

794617-4

10.00

7.30

3.00

6

.512

.406

.236

3-794677-6

3-794678-6

3-794679-6

794617-6

13.00

10.30

6.00

8

.630

.524

.354

3-794677-8

3-794678-8

3-794679-8

794617-8

16.00

13.30

9.00

10

.748

.642

.472

4-794677-0

4-794678-0

4-794679-0

1-794617-0

19.00

16.30

12.00

12

.866

.760

.591

4-794677-2

4-794678-2

4-794679-2

1-794617-2

22.00

19.30

15.00

14

.984

.878

.709

4-794677-4

4-794678-4

4-794679-4

1-794617-4

25.00

22.30

18.00

16

1.102

.996

.827

4-794677-6

4-794678-6

4-794679-6

1-794617-6

28.00

25.30

21.00

18

1.220

1.114

.945

4-794677-8

4-794678-8

4-794679-8

1-794617-8

31.00

28.30

24.00

20

1.339

1.232

1.063

5-794677-0

5-794678-0

5-794679-0

2-794617-0

34.00

31.30

27.00

22

1.457

1.350

1.181

5-794677-2

5-794678-2

5-794679-2

2-794617-2

37.00

34.30

30.00

24

1.575

1.469

1.299

5-794677-4

5-794678-4

5-794679-4

2-794617-4

40.00

37.30

33.00

*Recommended PC Board thickness .062 [1.57]. Always consult customer drawing for PC Board layout dimensions.

Note: All part numbers are RoHS Compliant.

A

.051

[1.30]

.469

[11.92]

.351

[8.92]

.404

[10.25]

.290

[7.37]

.118

[3.00]

.170

[4.32]

.118

[3.00]

.118

[3.00]

.085

[2.16]

B

C

Recommended PC Board Layout*

.040

[1.02] 

Dia. Typ.

.095

[2.41] 

Dia. 2 Plc.

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

44

Catalog 82181

Dimensions are in inches and 

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise 

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject 

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

PageHead_12_HelvCdBd 

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

Micro 

MA

TE-N-LOK 

3 

mm 

Connector 

System

.118 

[3.00]

Centerline

High 

Density

Catalog 82181

Dimensions are in inches and 

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise 

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject 

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Micro MATE-N-LOK 3 mm Connector System 

(Continued)

Right-Angle Header

Assemblies 

(Continued)

Dual Row, Through-Hole, 
with Plastic Boardlock 

Material and Finish

Housing

— High Temperature Nylon,

Black

Flammability Rating

— UL 94V-0

Contacts

—Brass

Plating A

—.000100 [0.00254] min. tin

over .000050 [0.00127] min. nickel

Plating B

—.000015 [0.00038] gold in

mating area, .000100 [0.00254] min. tin
in solder area, with entire contact
underplated .000050 [0.00127] min.
nickel

Plating C

—.000030 [0.00076] gold in

mating area, .000100 [0.00254] min. tin
in solder area, with entire contact
underplated .000050 [0.00127] min.
nickel

Related Product Data

Mateable Housings:  

Dual Row Receptacle Housing—page 24

Number of

Dimensions

Header Part Numbers

Mates with 

Circuits

A

B

C

Receptacle Housing

Plating A

Plating B

Plating C

Part Number

2

.276

—

—

3-794618-2

3-794619-2

3-794620-2

794617-2

7.00

4

.394

—

.118

3-794618-4

3-794619-4

3-794620-4

794617-4

10.00

3.00

6

.512

—

.236

3-794618-6

3-794619-6

3-794620-6

794617-6

13.00

6.00

8

.630

.185

.354

3-794618-8

3-794619-8

3-794620-8

794617-8

16.00

4.70

9.00

10

.748

.303

.472

4-794618-0

4-794619-0

4-794620-0

1-794617-0

19.00

7.70

12.00

12

.866

.421

.591

4-794618-2

4-794619-2

4-794620-2

1-794617-2

22.00

10.70

15.00

14

.984

.539

.709

4-794618-4

4-794619-4

4-794620-4

1-794617-4

25.00

13.70

18.00

16

1.102

.657

.827

4-794618-6

4-794619-6

4-794620-6

1-794617-6

28.00

16.70

21.00

18

1.220

.776

.945

4-794618-8

4-794619-8

4-794620-8

1-794617-8

31.00

19.70

24.00

20

1.339

.894

1.063

5-794618-0

5-794619-0

5-794620-0

2-794617-0

34.00

22.70

27.00

22

1.457

1.012

1.181

5-794618-2

5-794619-2

5-794620-2

2-794617-2

37.00

25.70

30.00

24

1.575

1.130

1.299

5-794618-4

5-794619-4

5-794620-4

2-794617-4

40.00

28.70

33.00

*Recommended PC Board thickness .062 [1.57]. Always consult customer drawing for PC Board layout dimensions.

Note: All part numbers are RoHS Compliant.

.051

[1.30]

.428

[10.88]

.290

[7.37]

A

C

B

.469

[11.92]

.351

[8.92]

.118

[3.00]

.040

[1.02] 

Dia. Typ.

.118

[3.00]

.170

[4.32]

.085

[2.16]

.181

[4.60] 

Min.

.138

[3.50] 

Min.

.197

[5.00] 

Min.

.222

[5.65] 

Min.

.181

[4.60] 

Min.

.256

[6.50] 

Min.

.118

[3.00]

.236

[6.00]

.118

[3.00]

.170

[4.32]

.118

[3.00]

.118

[3.00]

.118

[3.00]

.059

[1.50]

2 Position

4 Position

6 Position

8 Thru 24 Position

.118

[3.00] 

Dia. Typ.

Recommended PC Board Layout*

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

45

Catalog 82181

Dimensions are in inches and 

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08 

millimeters unless otherwise 

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject 

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

PageHead_12_HelvCdBd 

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

High 

Density

Micro 

MA

TE-N-LOK 

3 
mm 

Connector 

System

.118 

[3.00]

Centerline

Micro MATE-N-LOK 3 mm Connector System 

(Continued)

Right-Angle Header

Assemblies 

(Continued)

Dual Row, Surface Mount, 
with Metal Through-Hole 
Hold-down

Material and Finish

Housing

— High Temperature Nylon,

Black

Flammability Rating

— UL 94V-0

Contacts

—Brass

Plating A

—.000100 [0.00254] min. tin

over .000050 [0.00127] min. nickel

Plating B

—.000015 [0.00038] gold in

mating area, .000100 [0.00254] min. tin
in solder area, with entire contact
underplated .000050 [0.00127] min.
nickel

Plating C

—.000030 [0.00076] gold in

mating area, .000100 [0.00254] min. tin
in solder area, with entire contact
underplated .000050 [0.00127] min.
nickel

Hold-downs

—Phosphor Bronze,

.000100 [0.00254] min. tin over
.000050 [0.00127] min. nickel

Related Product Data

Mateable Housings:  

Dual Row Receptacle Housing—page 24

Number of

Dimensions

Header Part Numbers

Mates with 

Circuits

A

B

C

Receptacle Housing

Plating A

Plating B

Plating C

Part Number

2

.276

.169

—

3-794624-2

3-794625-2

3-794626-2

794617-2

7.00

4.30

4

.394

.287

.118

3-794624-4

3-794625-4

3-794626-4

794617-4

10.00

7.30

3.00

6

.512

.406

.236

3-794624-6

3-794625-6

3-794626-6

794617-6

13.00

10.30

6.00

8

.630

.524

.354

3-794624-8

3-794625-8

3-794626-8

794617-8

16.00

13.30

9.00

10

.748

.642

.472

4-794624-0

4-794625-0

4-794626-0

1-794617-0

19.00

16.30

12.00

12

.866

.760

.591

4-794624-2

4-794625-2

4-794626-2

1-794617-2

22.00

19.30

15.00

14

.984

.878

.709

4-794624-4

4-794625-4

4-794626-4

1-794617-4

25.00

22.30

18.00

16

1.102

.996

.827

4-794624-6

4-794625-6

4-794626-6

1-794617-6

28.00

25.30

21.00

18

1.220

1.114

.945

4-794624-8

4-794625-8

4-794626-8

1-794617-8

31.00

28.30

24.00

20

1.339

1.232

1.063

5-794624-0

5-794625-0

5-794626-0

2-794617-0

34.00

31.30

27.00

22

1.457

1.350

1.181

5-794624-2

5-794625-2

5-794626-2

2-794617-2

37.00

34.30

30.00

24

1.575

1.469

1.299

5-794624-4

5-794625-4

5-794626-4

2-794617-4

40.00

37.30

33.00

*Recommended PC Board thickness .062 [1.57]. Always consult customer drawing for PC Board layout dimensions.

Note: All part numbers are RoHS Compliant.

A

.050

[1.27] 

Typ.

.087

[2.20] 

Min.

.222

[5.65] 

Min.

.051

[1.30]

.439

[11.16]

.615

[15.63]

.404

[10.25]

.290

[7.37]

.118

[3.00]

.118

[3.00]

Hold-down

Contacts

Circuit 1

B

C

.216

[5.48]

.398

[10.10]

.085

[2.15]

.115

[2.92]

.025

[0.635]

.057

[1.46]

.095

[2.41] 

Dia. 2 Plc.

Recommended PC Board Layout*

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

46

Catalog 82181

Dimensions are in inches and 

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise 

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject 

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

PageHead_12_HelvCdBd 

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

Micro 

MA

TE-N-LOK 

3 

mm 

Connector 

System

.118 

[3.00]

Centerline

High 

Density

Catalog 82181

Dimensions are in inches and 

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise 

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject 

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Micro MATE-N-LOK 3 mm Connector System 

(Continued)

Right-Angle Header

Assemblies 

(Continued)

Dual Row, Surface Mount, 
with Plastic Boardlock

Material and Finish

Housing

— High Temperature Nylon,

Black

Flammability Rating

— UL 94V-0

Contacts

—Brass

Plating A

—.000100 [0.00254] min. tin

over .000050 [0.00127] min. nickel

Plating B

—.000015 [0.00038] gold in

mating area, .000100 [0.00254] min. tin
in solder area, with entire contact
underplated .000050 [0.00127] min.
nickel

Plating C

—.000030 [0.00076] gold in

mating area, .000100 [0.00254] min. tin
in solder area, with entire contact
underplated .000050 [0.00127] min.
nickel

Related Product Data

Mateable Housings:  

Dual Row Receptacle Housing—page 24

Number of

Dimensions

Header Part Numbers

Mates with 

Circuits

A

B

C

Receptacle Housing

Plating A

Plating B

Plating C

Part Number

2

.276

—

—

3-794621-2

3-794622-2

3-794623-2

794617-2

7.00

4

.394

—

.118

3-794621-4

3-794622-4

3-794623-4

794617-4

10.00

3.00

6

.512

—

.236

3-794621-6

3-794622-6

3-794623-6

794617-6

13.00

6.00

8

.630

.185

.354

3-794621-8

3-794622-8

3-794623-8

794617-8

16.00

4.70

9.00

10

.748

.303

.472

4-794621-0

4-794622-0

4-794623-0

1-794617-0

19.00

7.70

12.00

12

.866

.421

.591

4-794621-2

4-794622-2

4-794623-2

1-794617-2

22.00

10.70

15.00

14

.984

.539

.709

4-794621-4

4-794622-4

4-794623-4

1-794617-4

25.00

13.70

18.00

16

1.102

.657

.827

4-794621-6

4-794622-6

4-794623-6

1-794617-6

28.00

16.70

21.00

18

1.220

.776

.945

4-794621-8

4-794622-8

4-794623-8

1-794617-8

31.00

19.70

24.00

20

1.339

.894

1.063

5-794621-0

5-794622-0

5-794623-0

2-794617-0

34.00

22.70

27.00

22

1.457

1.012

1.181

5-794621-2

5-794622-2

5-794623-2

2-794617-2

37.00

25.70

30.00

24

1.575

1.130

1.299

5-794621-4

5-794622-4

5-794623-4

2-794617-4

40.00

28.70

33.00

*Recommended PC Board thickness .062 [1.57]. Always consult customer drawing for PC Board layout dimensions.

Note: All part numbers are RoHS Compliant.

A

.051

[1.30]

.439

[11.16]

.615

[15.63]

.118

[3.00]

.428

[10.88]

.290

[7.37]

C

B

.118

[3.00] 

Dia. Typ.

.118

[3.00]

.236

[6.00]

.118

[3.00]

.118

[3.00]

.118

[3.00]

.115

[2.92]

.398

[10.10]

.398

[10.10]

.216

[5.48]

.216

[5.48]

.085

[2.15]

.059

[1.50]

.181

[4.60] 

Min.

.222

[5.65] 

Min.

.181

[4.60] 

Min.

.256

[6.50]

Min.

.197

[5.00] 

Min.

.138

[3.50] 

Min.

Recommended PC Board Layout*

2 Position

4 Position

6 Position

8 Thru 24 Position

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

47

Catalog 82181

Dimensions are in inches and 

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08 

millimeters unless otherwise 

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject 

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

PageHead_12_HelvCdBd 

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

High 

Density

Micro 

MA

TE-N-LOK 

3 
mm 

Connector 

System

.118 

[3.00]

Centerline

Micro MATE-N-LOK 3 mm Connector System 

(Continued)

Right-Angle Header

Assemblies 

(Continued)

Dual Row, Surface Mount, 
with Surface Mount Hold-down

Material and Finish

Housing

— High Temperature Nylon,

Black

Flammability Rating 

— UL 94V-0

Contacts

—Brass

Plating A

—.000100 [0.00254] min. tin

over .000050 [0.00127] min. nickel

Plating B

—.000015 [0.00038] gold in

mating area, .000100 [0.00254] min. tin
in solder area, with entire contact
underplated .000050 [0.00127] min.
nickel

Plating C

—.000030 [0.00076] gold in

mating area, .000100 [0.00254] min. tin
in solder area, with entire contact
underplated .000050 [0.00127] min.
nickel

Hold-downs

—Phosphor Bronze,

.000100 [0.00254] min. tin over
.000050 [0.00127] min. nickel

Related Product Data

Mateable Housings:  

Dual Row Receptacle Housing—page 24

Number of

Dimensions

Header Part Numbers

Mates with 

Circuits

A

B

C

Receptacle Housing

Plating A

Plating B

Plating C

Part Number

2

.276

.276

—

3-794627-2

3-794628-2

3-794629-2

794617-2

7.00

7.27

4

.394

.394

.118

3-794627-4

3-794628-4

3-794629-4

794617-4

10.00

10.27

3.00

6

.512

.512

.236

3-794627-6

3-794628-6

3-794629-6

794617-6

13.00

13.27

6.00

8

.630

.630

.354

3-794627-8

3-794628-8

3-794629-8

794617-8

16.00

16.27

9.00

10

.748

.748

.472

4-794627-0

4-794628-0

4-794629-0

1-794617-0

19.00

19.27

12.00

12

.866

.866

.591

4-794627-2

4-794628-2

4-794629-2

1-794617-2

22.00

22.27

15.00

14

.984

.984

.709

4-794627-4

4-794628-4

4-794629-4

1-794617-4

25.00

25.27

18.00

16

1.102

1.102

.827

4-794627-6

4-794628-6

4-794629-6

1-794617-6

28.00

28.27

21.00

18

1.220

1.220

.945

4-794627-8

4-794628-8

4-794629-8

1-794617-8

31.00

31.27

24.00

20

1.339

1.339

1.063

5-794627-0

5-794628-0

5-794629-0

2-794617-0

34.00

34.27

27.00

22

1.457

1.457

1.181

5-794627-2

5-794628-2

5-794629-2

2-794617-2

37.00

37.27

30.00

24

1.575

1.575

1.299

5-794627-4

5-794628-4

5-794629-4

2-794617-4

40.00

40.27

33.00

*Always consult customer drawing for PC Board layout dimensions.

Note: All part numbers are RoHS Compliant.

A

.051

[1.30]

.439

[11.16]

.615

[15.63]

.050

[1.27]

.115

[2.92]

.118

[3.00]

.398

[10.10]

.118

[3.00]

.153

[3.90]

.068

[1.72]

.057

[1.46]

.032

[0.83]

.025

[0.64]

.118

[3.00] 

Min.

.290

[7.37]

Hold-down

Contacts

C

B

Circuit 1

.216

[5.48]

.222

[5.65] 

Min.

.065

[1.65]

.135

[3.43] 

Typ.

Recommended PC Board Layout*

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

48

Catalog 82181

Dimensions are in inches and 

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08 

millimeters unless otherwise 

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject 

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Engineering Notes

AMP

Soft Shell
Pin and Socket Connectors

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

49

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Grace Inertia Connectors (GIC), 3.5 mm Centerline
(Wire-to-Wire Connectors)

AMP

Soft Shell
Pin and Socket Connectors

Grace

Inertia

Connectors

.137

[3.50]

Centerline

High

Density

This connector employs the
inertia locking mechanism,
which simultaneously locks
when mated to help prevent
mismating. It is widely used
for large-sized household
electric appliances, such as
refrigerators, washing
machines, or dispensers.
Depending on the working
environment, a locking
sound is difficult to confirm
during mating of a connec-
tor. However, this connector
supports secure mating
operation even in such a
working environment.

Product Facts

■

Small wire-to-wire
connectors (3.5 mm
centerline) can handle
18 AWG wire

■

Locking mechanism helps
prevent connectors from
being disconnected during
movement or transportation

■

Four kinds of keying per
color-coded housing

■

Improved housing shape
offers easier mating

■

Complies with lead free
requirements

■

Recognized under the
Component Program
of Underwriters
Laboratories Inc.,
File No. E28476

■

Certified by
Canadian Standards
Association,
File No. E28476

Performance
Characteristics

Voltage Rating

—300 VAC

Current Rating

—7 A (max.)

Centerline

—3.5 mm

Applicable Wire

—26 to 18 AWG

Temperature Rating

—

-30˚C to 105˚C

Material and Finish

Housing

—6/6 Nylon UL94V-0

(CTI 600 V or more)

Terminal

—Pre-tin Copper alloy

Technical Documents

Product Specification

108-5810

Application Specification

114-5306

R

R

Note:

All dimensions shown are metric.

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

50

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Grace Inertia Connectors (GIC), 3.5 mm Centerline
(Wire-to-Wire Connectors)

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

Grace

Inertia

Connectors

.137

[3.50]

Centerline

High

Density

Receptacle Contact

(For Plug Housing)

Tab Contact

(For Cap Housing)

AMP

1.9

13.4

0.5 MAX

CUT OFF TAB

6

2.04

AMP

2.8

1.2

16.5

0.5 MAX

CUT OFF TAB

2.04

0.5

2.3

Contacts

Material and Finish

Pre-tinned Copper Alloy

Double Lock Plates

Material

6/6 Nylon glass filled (UL94V-0)

2 Position

A

tyco

9.75

2.95

3.5

3.7

(8)

4.31

A

tyco

13.25

2.95

3.5

7

3.7

8.03

4.31

P/N 1565089-1
*Two four-positions are used. 

P/N 1565090-1 
*Two six-positions are used.

3 Position

Insulation Dia.

AWG

mm

2

mm

Receptacle

Tab

Terminator/Applicator

CERTI-CRIMP Hand Tool

26-22

0.13-0.34

1.3-2.0

1612334-1

1612335-1

**

——

22-18

0.3-0.9

1.5-2.7

1565079-1

1565080-1

**

1596277-1

*Cut the contact carrier strip when using a hand tool.

** Contact the Tooling Assistance Center (TAC) at 1-800-722-1111 for Terminator or Applicator Part Numbers.

Tool Part Number

Wire Range

Contact Part Number

Note: All part numbers are RoHS Compliant.

Note:

All dimensions shown are metric.

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

51

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Grace Inertia Connectors (GIC), 3.5 mm Centerline
(Wire-to-Wire Connectors)

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

Grace

Inertia

Connectors

.137

[3.50]

Centerline

High

Density

Plug Housing

(For Receptacles)

Cap Housing

(For Tabs)

1

2

A

3.5

R1

R1

R1

R2

7.4

9.55

CAVITY MARK 
 

CIRCUIT NO.

7.75

9.1

14

19.4

2

1

tyco

R0.9

6.45

9.3

7.75

9.05

26.4

R1

R1

A

7.85

3.5

Plug Housing

(For Receptacles) 

Cap Housing

(For Tabs)

1

3

2

3.5

7

R1

R1

R1

7.4

9.55

11.25

12.6

2

3

1

tyco

A

R0.9

6.45

9.3

11.25

12.55

26.4

R1

11.35

CIRCUIT NO. 

TRADE MARK 

CAVITY MARK 

3.5

7

2 Position

Material

6/6 Nylon, UL94V-0 (CTI 600 V or more)

3 Position

Material

6/6 Nylon, UL94V-0 (CTI 600 V or more)

Color

Keying

Plug Housing

Cap Housing

Natural

A

1565081-1

1565085-1

Red

B

1-1565081-2

1-1565085-2

Blue

C

2-1565081-3

2-1565085-3

Yellow

D

3-1565081-4

3-1565085-4

Part Number

Note: All part numbers are RoHS Compliant.

Color

Keying

Plug Housing

Cap Housing

Natural

A

1565082-1

1565086-1

Red

B

1-1565082-2

1-1565086-2

Blue

C

2-1565082-3

2-1565086-3

Yellow

D

3-1565082-4

3-1565086-4

Part Number

Related Product Data

Receptacle and Tab Contacts—page 50

Double Lock Plate—page 50

Note:

All dimensions shown are metric.

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

52

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Grace Inertia Connectors (GIC), 3.5 mm Centerline
(Wire-to-Wire Connectors)

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

Grace

Inertia

Connectors

.137

[3.50]

Centerline

High

Density

Plug Housing

(For Receptacles)

Cap Housing

(For Tabs)

A

3.5

4.8

R1

R1

R1

12.05

14.2

7.75

9.1

19.4

2

1

A

tyco

R0.9

11.1

13.95

4.8

7.75

9.05

26.4

R1

7.85

3.5

1

3

2

A

3.5

7

R1

11.25

12.6

R1

R1

12.05

14.2

4.8

CAVITY MARK 

CIRCUIT NO.

19.4

R2

2

3

1

AMP

A

R0.9

11.1

13.95

4.8

R1

11.35

3.5

7

11.25

12.55

26.4

Plug Housing

(For Receptacles)

Cap Housing

(For Tabs)

19.4

26.4

4 Position

6 Position

Note: All part numbers are RoHS Compliant.

Color

Keying

Plug Housing

Cap Housing

Natural

A

1565083-1

1565087-1

Red

B

1-1565083-2

1-1565087-2

Blue

C

2-1565083-3

2-1565087-3

Yellow

D

3-1565083-4

3-1565087-4

Part Number

Material

6/6 Nylon, UL94V-0 (CTI 600 V or more)

Related Product Data

Receptacle and Tab Contacts—page 50

Double Lock Plate—page 50

Color

Keying

Plug Housing

Cap Housing

Natural

A

1565084-1

1565088-1

Red

B

1-1565084-2

1-1565088-2

Blue

C

2-1565084-3

2-1565088-3

Yellow

D

3-1565084-4

3-1565088-4

Part Number

Material

6/6 Nylon, UL94V-0 (CTI 600 V or more)

Note:

All dimensions shown are metric.

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

53

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

.062 [1.57] Commercial Pin and Socket Connectors

AMP

Soft Shell
Pin and Socket Connectors

.062

[1.57]

Commercial

Pin

and

Socket

Connectors

.145

[3.68]

Centerline

High

Density

Product Facts

■

Polarized

■

Cavity identification

■

Low contact-mating force

■

Dual locking lances

■

Detent and positive locking

■

Contacts available in brass
and phosphor bronze with
tin and gold plating

■

Panel mount and free-
hanging styles

■

“F” crimp contacts

■

Applicator and hand tool
available

■

Economical commercial-
grade connectors

■

Compatible with high-speed
application machinery and
most other manufacturers’
soft shells

■

Wire range 30 to 18 AWG
[0.05 to 0.9 mm

2

]

■

Accepts wires with insula-
tion diameters as large as
.110 [2.79]

■

Housings available in 1 to 9
positions

■

.062 plug and receptacle
housings accept pin or
socket contacts. The pre-
ferred convention is to use
socket contacts with recep-
tacle housings

■

Not for interrupting current

■

Recognized under the
Component Program of
Underwriters
Laboratories Inc.,
File No. E28476

■

Certified by
Canadian Standards
Association,
File No. LR 7189

Performance Characteristics

The .062 Commercial Pin and Socket
Connectors performance characteristics
found on pages 53-54 are based on
free-hanging and panel mount
connectors, loaded with contacts
crimped on stranded wire.

Durability

—10 mating cycles

Dielectric Withstanding Voltage

—

1.0 kVAC

Insulation Resistance

—1000

megohms min. initial

Voltage Rating

—250 V AC or DC

Connector Mating

—2.5 lb. [11.1 N]

max. per contact

Connector Unmating

—0.3 lb. [1.3 N]

min. per contact

Contact Insertion Force

—

4.0 lb. [17.8 N] max. per contact

Contact Retention

—

7 lb. [31.1 N] min.

15 lb. [66.6 N] min. for contacts
770983-1 and 794380-1

Technical Documents

Product Specification

108-1037

.062 Commercial Pin and
Socket Connectors

Application Specification

114-1013

.062 Commercial Pin and
Socket Connectors

R

R

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

54

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

.062 [1.57] Commercial Pin and Socket Connectors

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

.062

[1.57]

Commercial

Pin

and

Socket

Connectors

.145

[3.68]

Centerline

High

Density

Performance Characteristics

(Continued)

Maximum Current

—Maximum cur-

rent rating of .062 Commercial Pin and
Socket connectors is limited by the
maximum operating temperature of the
housings which is 105°C including the
temperature rise of the contacts which is
a maximum of 30°C. There are several
variables which have a direct effect on
this maximum current-carrying capabil-
ity for a given connector and must be
considered for each application. These
variables are:

Wire Size

—Larger wire will carry

more current since it has less internal
resistance to current flow and thus gen-
erates less heat. Longer wire lengths
also enhance current-carrying capabili-
ties since the wire conducts heat away
from the connector.

Connector Size

—In general, the more

circuits in a connector, the less current
can be carried.

Ambient Temperature

—The higher

the ambient temperature, the less cur-
rent can be carried in any given connec-
tor.

Related Product Data

Product Specification

—

108-1037

Application Specification

—

114-1013

Current Rating Verification for 30°C Maximum Temperature Rise 100% Energized

Wire-to-Wire
.062 Commercial Pin and Socket Connectors Calculated Current Table

Number of

Wire Gauge

Circuits

18

20

22

24

2

7.00

6.00

5.00

4.00

3

7.00

6.00

5.00

4.00

4

6.00

6.00

5.00

4.00

4

6.00

5.00

4.00

3.00

6

6.00

5.00

4.00

3.00

9

5.00

4.00

4.00

3.00

Values are based on initial Temperature Rise versus Current Testing and are intended to be a guide in the selection of
a connector family. All applications should be tested by the end user. The values listed are per circuit for fully loaded
housings being 100% energized.

Note:

All combinations were not tested, and this chart contains interpolated and

extrapolated values.

Minimum Wire Lengths for T-Rise vs. Current Testing

AWG

Min. Length (in.)

AWG

Min. Length (in.)

30

2.6

18

9.4

28

3.2

16

11.3

26

4.1

14

13.7

24

5.1

12

16.4

20

7.8

10

19.3

Note:

If wire lengths used are less than those listed above, the current-carry-

ing ability of the system will be reduced due to less heat being conducted
away from the connector. The customer should fully test all applications.

Termination Resistance/Contact Crimp Tensile Force

Termination

Contact

Resistance

Crimp

Wire Size

Test

Resistance

Tensile Force

AWG

mm

2

Current

Milliohms

Force (Min.)

(Amps)

(Max. Init.)

lbs.

N

24

0.2

1.5

3.50

10

44.5

22

0.3–0.4

3.0

3.50

10

44.5

20

0.5–0.6

4.5

3.00

13

57.8

18

0.8–0.9

6.0

3.00

14

62.3

Note:

This is the total resistance between wire crimps of a mated pin
and socket.

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

55

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

.062 [1.57] Commercial Pin and Socket Connectors

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

.062

[1.57]

Commercial

Pin

and

Socket

Connectors

.145

[3.68]

Centerline

High

Density

Contacts

Pin Diameter .062 [1.57]

Material

.008 [0.20] Stock Thickness

Pin and socket contacts can be used in
either plug or receptacle housings.
It is preferred to use socket contacts in
receptacle housings.

Related Product Data

Performance Characteristics

—

pages 53-54

Housings

—pages 56-57

Panel Cutouts

—page 57

Technical Documents

—pages 53

and 205-206

Application Tooling

—pages 207-210

Product Specification

—

108-1037-1

Pin

Socket

Wire Size

Material

Contact Part Numbers

HDM

Hand Tool

AWG

mm

2

Ins. Dia.

Pin

Socket

Applicator

& Finish

Strip Form Loose Pieces Strip Form Loose Pieces

Part No.

Part No.

Brass

640391-1

794018-1

640392-1

794019-1

Pre-tin

—

—

794046-1

2

—

.060

Brass,

466686-1

3

30-24 0.05-0.2

1.52 Max. Select Gold

1

640391-5

1

—

640392-5

1

—

466686-2

3

90870-1

Phos. Brz.,

466686-3

3

Pre-tin

—

—

640392-2

—

Brass

350629-1

794017-1

350628-1

794016-1

794380-1

4

Pre-tin

770983-1

4

—

794103-1

2

—

.050-.110

Phos. Brz.,

687996-1

3

24-18

0.2-0.9

1.27-2.79

Pre-tin

350629-8

—

350628-2

—

687996-2

3

90869-1

Brass,

687996-3

3

Select Gold

1

350629-5

1

—

350628-5

1

—

Phos. Brz.,

Select Gold

1

—

—

350628-6

1

—

1

Select Gold—.000030 [.000762] min. in mating area over .000050 [.00127] nickel.

2

Lanceless Socket for Overmolding.

3

HDM Applicator part number ending in -1 is used on AMPOMATOR CLS Machine with T or G Terminators, -2 is
used on AMP-O-LECTRIC Model K Machine, -3 is used on AMP-O-LECTRIC Model G Machine. See pages 207-
210 for further information.

4

Contact Retention 15 lbs. [66.6 N] min.

Note:

Phosphor bronze contacts should be used in high-temperature/humidity cycling applications.

Note: All part numbers are RoHS Compliant.

Contact Insertion Tool

(for Pins and Sockets)

Part No. 91002-1

IS 408-7347

.665

[16.89]

Contact Extraction Tool

Part No. 318831-1

IS 408-4370

.660

[16.76]

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

56

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

.062 [1.57] Commercial Pin and Socket Connectors

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

.062

[1.57]

Commercial

Pin

and

Socket

Connectors

.145

[3.68]

Centerline

High

Density

Housings

Free-Hanging or Panel Mount

.145 [3.68] Centerline spacing

Material

Housing

—Nylon, natural color

Flammability Rating

—UL94V-2

Related Product Data

Contacts

— page 55

Product Specification

—

108-1037

Receptacle

Plug

Dimensions

Receptacle Part Numbers

Plug Part Numbers

No. of

Receptacle

Plug

Panel

Free-

Panel

Free-

Circuits

A

B

C

A

B

C

Mount

Hanging

Mount

Hanging

.785

.750

1

—

—

19.94

—

—

19.05

—

770277-1

—

770278-1

.340

.199

.820

.440

.300

.780

770342-1

2

8.64

5.05

20.83

11.18

7.62

19.81

770343-1

770419-1

1

770341-1

770340-1

.490

.199

.785

.590

.300

.750

3

12.45

5.05

19.94

14.99

7.62

19.05

770326-1

770333-1

770332-1

770331-1

4

.635

.199

.785

.733

.300

.750

(In-Line)

16.13

5.05

19.94

18.62

7.62

19.05

770335-1

770274-1

770334-1

770275-1

4

.345

.345

.878

.445

.445

.868

(Matrix)

8.76

8.76

22.30

11.30

11.30

22.04

770441-1

770442-1

770443-1

770433-1

.345

.495

.785

.445

.600

.750

6

8.76

12.57

19.94

11.30

15.24

19.05

770354-1

770356-1

770353-1

770355-1

.490

.495

.790

.590

.600

.750

9

12.45

12.57

20.07

14.99

15.24

19.05

770427-1

770429-1

770426-1

770428-1

1

Positive Lock

2, 3, and 4 Circuit, In-Line

.200

[5.08]

Max. Dia.

C

.203

[5.16]

Min. Dia.

C

.300

[7.62]

Dia.

Receptacle

Plug

Panel-Mount
Flange

.145

[3.68]

Typ.

A

B

C

Panel-Mount 
Flange

.145

[3.68]

Typ.

A

B

C

1 Circuit

Note: All part numbers are RoHS Compliant.

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

57

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

.062 [1.57] Commercial Pin and Socket Connectors

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

.062

[1.57]

Commercial

Pin

and

Socket

Connectors

.145

[3.68]

Centerline

High

Density

Recommended
Panel Cutouts

Maximum panel thickness is
.060 [1.52].

Related Product Data

Product Specification

—

108-1037

Receptacle

Plug

Panel Cutout Dimensions

No. of

Receptacle

Plug

Circuits

A

B

A

B

.265

.505

.318

.609

2

6.73

12.83

8.08

15.47

.265

.650

.318

.754

3

6.73

16.51

8.08

19.15

4

.260

.785

.312

.865

(In-Line)

6.60

19.94

7.92

21.97

4

.400

.506

.465

.615

(Matrix)

10.16

12.85

11.81

15.62

.505

.552

.607

.615

6

12.83

14.02

15.42

15.62

.552

.650

.615

.752

9

14.02

16.51

15.62

19.10

Note:

The panel should be punched so that the housing enters in the same

direction as the punch.

.145

[3.68]

Panel-Mount
Flange

.145

[3.68]

Typ.

A

B

C

.145

[3.68]

Panel-Mount 
Flange

.145

[3.68]

Typ.

A

B

C

B

A

Housings

Free-Hanging or Panel Mount

.145 [3.68] Centerline spacing

Material

Housing

—

Nylon, natural color

Flammability Rating

— UL94V-2

Related Product Data

Contacts

— page 55

4, 6, and 9 Circuit, Matrix

Note: All part numbers are RoHS Compliant.

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

58

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Engineering Notes

AMP

Soft Shell
Pin and Socket Connectors

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

59

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Power Double Lock (PDL) Connectors (Wire-to-Board and Wire-to-Wire)

AMP

Soft Shell
Pin and Socket Connectors

Power

Double

Lock

(PDL)

Connectors

.156

[3.96],

.256

[6.50],

.312

[7.92]

and

.512

[13.00]

Centerlines

High

Density

Product Facts

■

Power circuit connectors of
compact design

■

Uses double lock plate on
the wire side that helps pre-
vent partial mating of contacts

■

Double lock plate compati-
ble with high-count positions
of more than 3 rows

■

Tab and receptacle contacts
resist scooping of contacts
at mating / unmating

■

Locking of plug to cap hous-
ings and plug to board-
mounted headers made by
the semi-inner locking sys-
tem that helps preclude the
possibility of disengagement
by external pressure

■

Both wire-to-wire and wire-
to-board applications avail-
able from the same Series
lineup

■

Board-mounted header com-
patible with resin coating,
causing no hindrance with
the plug locking function

■

Design complies with a
range of safety standards

■

The housing lance design
provides no lance on con-
tacts and helps prevent
entanglement of contacts
with one another

■

Fully polarized

■

The following contact cen-
terline by row centerline
arrangements available:

• For wire-to-wire

application:
3.96 mm x 4.6 mm
6.5 mm x 6.5 mm

• For wire-to-board

application:
3.96 mm x 4.6 mm
7.92 mm x 4.6 mm
6.5 mm x 6.5 mm

■

Recognized under the
Component Program of
Underwriters
Laboratories Inc.,
File No. E28476

■

Certified by Canadian
Standards Association,
File No. LR7189

■

VDE Approved,
File No. B 04 11
39175010

Power Double Lock
Connectors are compact
connectors designed for use
in power circuit applications
and are ideally suited for
wiring in refrigerators, air
conditioners, washing
machines, gas equipment,
copying machines and
automatic vending
machines. These connec-
tors can be used alone by
inserting wire-terminated
crimp snap-in contacts into
the housing. However, to
achieve more positive con-
tact mounting, plug and cap
housings can be equipped
with a double lock plate
that helps to completely
insert contacts. There are
three contact centerline
spacings available: 3.96 mm,
6.5 mm and 7.92 mm. Of
these, the 7.92 mm center-
line contact arrangement is
for 2-position board-mounted
headers. The mating wire-
mounted plug connector
uses the second circuit of
the 3-position 3.96 mm
centerline housing with no
contact loaded. Available
with the 3.96 mm centerline
contact arrangement are
wire-mounted plug housings
and the mating wire-mounted
cap housings (for free-
hanging and panel mounted

applications) and board-
mounted tab headers.

The 6.5 mm centerline con-
tact arrangement is used in
wire-mounted plug hous-
ings and the mating board-
mounted tab headers. The
plug housings are loaded
with receptacle contacts
and the cap housings with
tab contacts. The tab head-
ers for board mounting are
preloaded with solder-dip-
ping tab contacts with tail.

Contacts accept two wire
size ranges: 28-22 AWG
(with insulation outer diame-
ter of 1.3 to 2.0 mm) and
20-18 AWG (with insulation
outer diameter of 2.0 to
3.1 mm).

The tab header for board
mounting has a locking
mechanism where it is com-
patible with resin coating
that is applied to the board
for waterproof.

It is designed to work with
the plug locking function.

The solder tail section of tab
contact has kink feature.

Interacting with the mount-
ing boss with kink feature,
the solder tab secures the
header on the board firmly
during soldering.

The double lock plate is
compatible with high-count
positions of more than
3 rows. Also, the housing
lance design of this connec-
tor, featuring no lance on
contacts, makes handling
of the connector very easy,
as there is minimal entan-
glement of contacts with
one another.

Performance Characteristics

Voltage Rating

—300 VAC (for

3.96 mm wire-to-wire, 6.5 mm wire-to-
board and 7.92 mm wire-to-board
applications)
50 VAC (for 3.96 mm wire-to-board
application)

Current Rating

—14A max. (Based on

initial t-rise vs. current testing using 16
AWG wire in a 2-position connector

Fine Rating

—1 mV, 1

∝

A min.

Operating Temperature

—

-30° ~ +105˚C

Technical Documents

Product Specifications

108-5410
108-5439 (SMT)

Application Specification

114-5175

Instruction Sheet

411-5638

R

R

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

60

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Power Double Lock (PDL) Connectors (Wire-to-Board and Wire-to-Wire)

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

Power

Double

Lock

(PDL)

Connectors

.156

[3.96],

.256

[6.50],

.312

[7.92]

and

.512

[13.00]

Centerlines

High

Density

Quick Reference Chart for Mating Part Numbers

Quick Reference Chart

Part No. of

Part No. of

Part No. of

No. of

Applicable

No. of

Cap Housing and

Applicable

Pos.

Part No.

Double Lock Plate

Pos.

Tab Header

Double Lock Plate

■

3.96 mm and 7.92 mm Centerline

1

316768-

첸

316770-1x1

1

316769-

첸

(Free-Hanging)

316770-1x1

179463-

첸

(Free-Hanging)

177918-1x1

2

177898-

첸

177918-1x1

2

177906-

첸

(Panel Mount)

179838-

첸

(PC Board Mount)

—

179464-

첸

(Free-Hanging)

177919-1x1

3

177899-

첸

177919-1x1

3

177907-

첸

(Panel Mount)

179839-

첸

(PC Board Mount)

—

2

179844-

첸

(PC Board Mount 7.92 mm Centerline)

4 (1 Row)

316501-

첸

177920-1x1

4

316502-

첸

(Panel Mount)

177920-1x1

179465-

첸

(Free-Hanging)

177918-1x2

4 (2 Rows)

177900-

첸

177918-1x2

4

177908-

첸

(Panel Mount)

179840-

첸

(PC Board Mount)

—

179466-

첸

(Free-Hanging)

177919-1x2

6

177901-

첸

177919-1x2

6

177909-

첸

(Panel Mount)

179841-

첸

(PC Board Mount)

—

8

177902-

첸

177920-1x2

8

179467-

첸

(Free-Hanging)

177920-1x2

917845-

첸

(PC Board Mount)

9

177903-

첸

177919-1x3

9

177911-

첸

(Panel Mount)

177919-1x3

10

177904-

첸

177921-1x2

10

177912-

첸

(Panel Mount)

177921-1x2

177913-

첸

(Panel Mount)

177920-1x3

12

177905-

첸

177920-1x3

12

179843-

첸

(PC Board Mount)

—

1903720-1 (Free-Hanging)

177920-1x3

■

6.5 mm and 13.0 mm Centerline

2

1939344-1

316061-1x1

2

1939343-1 (Panel Mount)

—

3

179938-

첸

316062-1x1

3

179846-

첸

(PC Board Mount)

—

179944-

첸

(PC Board Mount/SMT)

—

—

—

2

917745-

첸

(PC Board Mount 13 mm Centerline)

—

9139343-1-

첸

(Panel Mount)

4 (1 Row)

179939-

첸

316063-1x1

179847-

첸

(PC Board Mount)

4

179945-

첸

(PC Board Mount/SMT)

—

4 (2 Rows)

179861-

첸

316061-1x2

179848-

첸

(PC Board Mount)

1903486-1 (Panel Mount)

6

179862-

첸

316062-1x2

6

179849-

첸

(PC Board Mount)

—

1903487-1 (Panel Mount)

12

917354-

첸

353891-1x2

12

917353-

첸

(PC Board Mount)

—

*For details on 6.5 mm and 13.0 mm Centerline products, contact Technical Support

Note: All part numbers are RoHS Compliant.

Plug Connector (Wire Side)

Mating Connectors (Wire and PC Board Mount Side)

Housing

Note:

All dimensions shown are metric.

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

61

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Power Double Lock (PDL) Connectors (Wire-to-Board and Wire-to-Wire)

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

Power

Double

Lock

(PDL)

Connectors

.156

[3.96],

.256

[6.50],

.312

[7.92]

and

.512

[13.00]

Centerlines

High

Density

Contacts and

Product Composition

Contacts

Material and Finish

Pre-tinned copper alloy

Receptacle for Plug Housing,

Tab for Cap Housing

Positive mounting achieved
with Double Lock mechanism.

Power Double Lock Connector is composed
of the components listed below:

■

Tab and receptacle contacts

■

Free-hanging plug housing

■

Free-hanging cap housing

■

Panel mount cap housing

■

PC Board-mount tab header

■

Double Lock Plate

Tab

Receptacle

Product Composition

Contact is partially-mounted.

Double Lock Plate is set.

Contact is fully pushed in as

Double Lock Plate is pressed.

Note:

All dimensions shown are metric.

Note: All part numbers are RoHS Compliant.

Wire Range

Ins. Dia.

Applicator

CERTI-CRIMP II

AWG

mm

2

(Note)

Strip

Loose

Strip

Loose

Part No.

Hand Tool

Form

Piece

Form

Piece

Part No.

26-22

0.14~0.34

1.30~2.00

177914-1

179592-1

177916-1

179594-1

680283-X

91567-1

177914-2*

179592-2*

20-16

0.51~1.38

2.00~3.10

177915-1

179593-1

177917-1

179595-1

680286-X

91569-1

177915-2*

179593-2*

Note:

Maximum diameter is 2.8 mm when Double Lock Plate is used.

*Part Number suffix -2 represents high contact pressure type.

Extraction Tool P/N : 234912-1 (For receptacle contact)

234914-1 (For tab contact)

Note:

Contact the Tooling Assistance Center (TAC) at 1-800-722-1111 for Applicator Part Number.

Receptacle

Contact Part No.

Tab

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

62

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Power Double Lock (PDL) Connectors (Wire-to-Board and Wire-to-Wire)

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

Power

Double

Lock

(PDL)

Connectors

.156

[3.96]

Centerlines

High

Density

3.96 mm Centerline Free-Hanging Plug Housing

1 Circuit

Wire-to-Wire

Material

—UL94V-0, 6/6 Nylon

Part Number

316768-1 (Natural)
316768-2 (Red)
316768-4 (Yellow)
316768-6 (Blue)
316768-9 (Black)

Related Product Data

Receptacle Contacts

—page 61

Mating Cap Housings

(Free-Hanging)—pages 65-66

Double Lock Plate

—page 71

2 Circuits

Wire-to-Board and Wire-to-Wire

Material

—UL94V-0, 6/6 Nylon

Part Number

177898-1 (Natural)
177898-2 (Red)
177898-4 (Yellow)
177898-6 (Blue)
177898-9 (Black)

Lock Type II

—3-177898-1 (Natural)

Related Product Data

Receptacle Contacts

—page 61

Mating Cap Housings

(Free-Hanging)—pages 65-66
(Panel Mount)—pages 67-70

Double Lock Plate

—page 71

Mating Tab Headers

—

pages 72-74

3 Circuits

Wire-to-Board and Wire-to-Wire

Material

—UL94V-0, 6/6 Nylon

Part Number

177899-1 (Natural)
177899-2 (Red)
177899-4 (Yellow)
177899-6 (Blue)
177899-9 (Black)

Lock Type II

—3-177899-1 (Natural)

Related Product Data

Receptacle Contacts

—page 61

Mating Cap Housings

(Free-Hanging)—pages 65-66
(Panel Mount)—pages 67-70

Double Lock Plate

—page 71

Mating Tab Headers

—

pages 72-74 and
(2 circuit, 7.92 mm
centerline)—page 74

4 Circuits (1 Row)

Wire-to-Wire

Material

—UL94V-0, 6/6 Nylon

Part Number

316501-1 (Natural)
316501-4 (Yellow)
316501-6 (Blue)

Lock Type II

—3-316501-1 (Natural)

Related Product Data

Receptacle Contacts

—page 61

Mating Cap Housings

(Panel Mount)—pages 67-70

Double Lock Plate

—page 71

Section X-X

Section X-X

Section X-X

Section X-X

Note:

All dimensions shown are metric.

Note: All part numbers are RoHS Compliant.

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

63

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Power Double Lock (PDL) Connectors (Wire-to-Board and Wire-to-Wire)

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

Power

Double

Lock

(PDL)

Connectors

.156

[3.96]

Centerlines

High

Density

3.96 mm Centerline Free-Hanging Plug Housing

4 Circuits (2 Rows)

Wire-to-Board and Wire-to-Wire

Material

UL94V-0, 6/6 Nylon

Part Number

177900-1 (Natural)
177900-4 (Yellow)
177900-6 (Blue)

Lock Type II

3-177900-1 (Natural)

Related Product Data

Receptacle Contacts

—page 61

Mating Cap Housings

(Free-Hanging)—pages 65-66
(Panel Mount)—pages 67-70

Double Lock Plate

—page 71

Mating Tab Headers

—

pages 72-74

6 Circuits

Wire-to-Board and Wire-to-Wire

Material

UL94V-0, 6/6 Nylon

Part Number

177901-1 (Natural)
177901-4 (Yellow)
177901-6 (Blue)

Lock Type II

3-177901-1 (Natural)

Related Product Data

Receptacle Contacts

—page 61

Mating Cap Housings

(Free-Hanging)—pages 65-66
(Panel Mount)—pages 67-70

Double Lock Plate

—page 71

Mating Tab Headers

—

pages 72-74

8 Circuits

Wire-to-Board and Wire-to-Wire

Material

UL94V-0, 6/6 Nylon

Part Number

177902-1 (Natural)
177902-4 (Yellow)
177902-6 (Blue)

Lock Type II

3-177902-1 (Natural)

Related Product Data

Receptacle Contacts

—page 61

Mating Cap Housings

(Free-Hanging)—pages 65-66

Double Lock Plate

—page 71

Mating Tab Headers

—pages 72-74

Section X-X

Section X-X

Section X-X

Note:

All dimensions shown are metric.

Note: All part numbers are RoHS Compliant.

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

64

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Power Double Lock (PDL) Connectors (Wire-to-Board and Wire-to-Wire)

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

Power

Double

Lock

(PDL)

Connectors

.156

[3.96]

Centerlines

High

Density

3.96 mm Centerline Free-Hanging Plug Housing

9 Circuits

Wire-to-Wire

Material

UL94V-0, 6/6 Nylon

Part Number

177903-1 (Natural)
177903-4 (Yellow)
177903-6 (Blue)

Lock Type II

3-177903-1 (Natural)

Related Product Data

Receptacle Contacts

—page 61

Mating Cap Housings

(Panel Mount)—pages 67-70

Double Lock Plate

—page 71

10 Circuits

Wire-to-Wire

Material

UL94V-0, 6/6 Nylon

Part Number

177904-1 (Natural)
177904-4 (Yellow)
177904-6 (Blue)

Related Product Data

Receptacle Contacts

—page 61

Mating Cap Housings

(Panel Mount)—pages 67-70

Double Lock Plate

—page 71

12 Circuits

Wire-to-Board and Wire-to-Wire

Material

UL94V-0, 6/6 Nylon

Part Number

177905-1 (Natural)
177905-4 (Yellow)
177905-6 (Blue)

Related Product Data

Receptacle Contacts

—page 61

Mating Cap Housings

(Panel Mount)—pages 67-70

Double Lock Plate

—page 71

Mating Tab Headers

—pages 72-74

Section X-X

Section X-X

Section X-X

Note:

All dimensions shown are metric.

Note: All part numbers are RoHS Compliant.

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

65

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Power Double Lock (PDL) Connectors (Wire-to-Wire)

AMP

Soft Shell
Pin and Socket Connectors

Power

Double

Lock

(PDL)

Connectors

.156

[3.96]

Centerlines

High

Density

3.96 mm Centerline Free-Hanging Cap Housing

1 Circuit

Wire-to-Wire

Material

UL94V-0, 6/6 Nylon

Part Number

316769-1 (Natural)
316769-2 (Red)
316769-4 (Yellow)
316769-6 (Blue)
316769-9 (Black)

Related Product Data

Tab Contacts

—page 61

Mating Plug Housings

(Free-Hanging)—pages 62-64

Double Lock Plate

—page 71

2 Circuits

Wire-to-Wire

Material

UL94V-0, 6/6 Nylon

Part Number

179463-1 (Natural)
179463-2 (Red)
179463-4 (Yellow)
179463-6 (Blue)
179463-9 (Black)

Related Product Data

Tab Contacts

—page 61

Mating Plug Housings

(Free-Hanging)—pages 62-64

Double Lock Plate

—page 71

3 Circuits

Wire-to-Wire

Material

UL94V-0, 6/6 Nylon

Part Number

179464-1 (Natural)
179464-2 (Red)
179464-4 (Yellow)
179464-6 (Blue)
179464-9 (Black)

Related Product Data

Tab Contacts

—page 61

Mating Plug Housings

(Free-Hanging)—pages 62-64

Double Lock Plate

—page 71

Section X-X

Section X-X

Section X-X

Note:

All dimensions shown are metric.

Note: All part numbers are RoHS Compliant.

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

66

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Power Double Lock (PDL) Connectors (Wire-to-Wire)

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

Power

Double

Lock

(PDL)

Connectors

.156

[3.96]

Centerlines

High

Density

4 Circuits (2 Rows)

Wire-to-Wire

Material

UL94V-0, 6/6 Nylon

Part Number

179465-1 (Natural)
179465-4 (Yellow)
179465-6 (Blue)

Related Product Data

Tab Contacts

—page 61

Mating Plug Housings

(Free-Hanging)—pages 62-64

Double Lock Plate

—page 71

6 Circuits

Wire-to-Wire

Material

UL94V-0, 6/6 Nylon

Part Number

179466-1 (Natural)
179466-4 (Yellow)
179466-6 (Blue)

Related Product Data

Tab Contacts

—page 61

Mating Plug Housings

(Free-Hanging)—pages 62-64

Double Lock Plate

—page 71

8 Circuits

Wire-to-Wire

Material

UL94V-0, 6/6 Nylon

Part Number

179467-1 (Natural)
179467-4 (Yellow)
179467-6 (Blue)

Related Product Data

Tab Contacts

—page 61

Mating Plug Housings

(Free-Hanging)—pages 62-64

Double Lock Plate

—page 71

12 Circuits

Wire-to-Board

Material

UL94V-0, 6/6 Nylon

Part Number

1903720-1 (Natural)

Related Product Data

Tab Contacts

—page 61

Mating Plug Housings

(Free-Hanging)—pages 62-64

Double Lock Plate

—page 71

Section X-X

Section X-X

Section X-X

Section X-X

3.96 mm Centerline Free-Hanging Cap Housing

Note:

All dimensions shown are metric.

Note: All part numbers are RoHS Compliant.

26.1

17.86

Circuit #

4.6

Centerline

3.96 Centerline

12

17.8

+0.15

-0

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

67

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Power Double Lock (PDL) Connectors (Wire-to-Wire)

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

Power

Double

Lock

(PDL)

Connectors

.156

[3.96]

Centerlines

High

Density

2 Circuits

Wire-to-Wire

Material

—UL94V-0, 6/6 Nylon

Part Number

177906-1 (Natural)
177906-2 (Red)
177906-4 (Yellow)
177906-6 (Blue)
177906-9 (Black)

Related Product Data

Tab Contacts

—page 61

Mating Plug Housings

(Free-Hanging)—pages 62-64

Double Lock Plate

—page 71

3 Circuits

Wire-to-Wire

Material

—UL94V-0, 6/6 Nylon

Part Number

177907-1 (Natural)
177907-2 (Red)
177907-4 (Yellow)
177907-6 (Blue)
177907-9 (Black)

Related Product Data

Tab Contacts

—page 61

Mating Plug Housings

(Free-Hanging)—pages 62-64

Double Lock Plate

—page 71

4 Circuits (1 Row)

Wire-to-Wire

Material

—UL94V-0, 6/6 Nylon

Part Number

316502-1 (Natural)
316502-4 (Yellow)
316502-6 (Blue)

Related Product Data

Tab Contacts

—page 61

Mating Plug Housings

(Free-Hanging)—pages 62-64

Double Lock Plate

—page 71

3.96 mm Centerline Panel Mount Cap Housing

Section X-X

Panel Cutout

(Applicable Board Thickness: 0.8~2.0 mm)

Panel Mounting Direction

Panel Cutout

(Applicable Board Thickness: 0.8~2.0 mm)

Section X-X

Panel Mounting Direction

Panel Cutout

(Applicable Board Thickness: 0.8~2.0 mm)

Section X-X

Panel Mounting Direction

Note:

All dimensions shown are metric.

Note: All part numbers are RoHS Compliant.

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

68

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Power Double Lock (PDL) Connectors (Wire-to-Wire)

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

Power

Double

Lock

(PDL)

Connectors

.156

[3.96]

Centerlines

High

Density

4 Circuits (2 Rows)

Wire-to-Wire

Material

UL94V-0, 6/6 Nylon

Part Number

177908-1 (Natural)
177908-4 (Yellow)
177908-6 (Blue)

Related Product Data

Tab Contacts

—page 61

Mating Plug Housings

(Free-Hanging)—pages 62-64

Double Lock Plate

—page 71

6 Circuits

Wire-to-Wire

Material

UL94V-0, 6/6 Nylon

Part Number

177909-1 (Natural)
177909-4 (Yellow)
177909-6 (Blue)

Related Product Data

Tab Contacts

—page 61

Mating Plug Housings

(Free-Hanging)—pages 62-64

Double Lock Plate

—page 71

3.96 mm Centerline Panel Mount Cap Housing

Section X-X

Panel Cutout

(Applicable Board Thickness: 0.8

앑

2.0 mm)

Panel Mounting Direction

Section X-X

Panel Cutout

(Applicable Board Thickness: 0.8

앑

2.0 mm)

Panel Mounting Direction

Note:

All dimensions shown are metric.

Note: All part numbers are RoHS Compliant.

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

69

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Power Double Lock (PDL) Connectors (Wire-to-Wire)

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

Power

Double

Lock

(PDL)

Connectors

.156

[3.96]

Centerlines

High

Density

9 Circuits

Wire-to-Wire

Material

UL94V-0, 6/6 Nylon

Part Number

177911-1 (Natural)
177911-4 (Yellow)
177911-6 (Blue)

Related Product Data

Tab Contacts

—page 61

Mating Plug Housings

(Free-Hanging)—pages 62-64

Double Lock Plate

—page 71

For 10 Circuits

Wire-to-Wire

Material

UL94V-0, 6/6 Nylon

Part Number

177912-1 (Natural)
177912-4 (Yellow)
177912-6 (Blue)

Related Product Data

Tab Contacts

—page 61

Mating Plug Housings

(Free-Hanging)—pages 62-64

Double Lock Plate

—page 71

Section X-X

Panel Cutout

(Applicable Board Thickness: 0.8

앑

2.0 mm)

Panel Mounting Direction

Section X-X

Panel Cutout

(Applicable Board Thickness: 0.8

앑

2.0 mm)

Panel Mounting Direction

10.85

8.1

3.96 mm Centerline Panel Mount Cap Housing

Note:

All dimensions shown are metric.

Note: All part numbers are RoHS Compliant.

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

70

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Power Double Lock (PDL) Connectors (Wire-to-Wire)

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

Power

Double

Lock

(PDL)

Connectors

.156

[3.96]

Centerlines

High

Density

12 Circuits

Wire-to-Wire

Material

UL94V-0, 6/6 Nylon

Part Number

177913-1 (Natural)
177913-4 (Yellow)
177913-6 (Blue)

Related Product Data

Tab Contacts

—page 61

Mating Plug Housings

(Free-Hanging)—pages 62-64

Double Lock Plate

—page 71

3.96 mm Centerline Panel Mount Cap Housing

Section X-X

Panel Cutout

(Applicable Board Thickness: 0.8

앑

2.0 mm)

Panel Mounting Direction

Note:

All dimensions shown are metric.

Note: All part numbers are RoHS Compliant.

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

71

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Power Double Lock (PDL) Connectors (Wire-to-Board and Wire-to-Wire)

AMP

Soft Shell
Pin and Socket Connectors

Power

Double

Lock

(PDL)

Connectors

.156

[3.96]

Centerlines

High

Density

Double Lock Plates

Material

UL94V-0, glass filled 6/6 Nylon,
natural color

Part Number

316770-1 (1 Pos.)
177918-1 (2 Pos.)
177919-1 (3 Pos.)
177920-1 (4 Pos.)
177921-1 (5 Pos.)

Related Product Data

Plug Housings

—pages 62-64

Cap Housings

—pages 65-70

3.96 mm Centerline Double-Lock Plates

For 1 Circuit

For 2 Circuits

For 4 Circuits

For 5 Circuits

For 3 Circuits

No. of

Pos.

Plug

Housing

Free-Hanging

Panel Mount

Part Number

Required Qty.

1

316768-

첸

316769-

첸

——

316770-1 (1 Pos.)

1

2

177898-

첸

179463-

첸

177906-

첸

177918-1 (2 Pos.)

1

3

177899-

첸

179464-

첸

177907-

첸

177919-1 (3 Pos.)

1

4 (1 Row)

316501-

첸

——

316502-

첸

177920-1 (4 Pos.)

1

4 (2 Rows)

177900-

첸

179465-

첸

177908-

첸

177918-1 (2 Pos.)

2

6

177901-

첸

179466-

첸

177909-

첸

177919-1 (3 Pos.)

2

8

177902-

첸

179467-

첸

——

177920-1 (4 Pos.)

2

9

177903-

첸

——

177911-

첸

177919-1 (3 Pos.)

3

10

177904-

첸

——

177912-

첸

177921-1 (5 Pos.)

2

12

177905-

첸

——

177913-

첸

177920-1 (4 Pos.)

3

Cap Housing

Applicable Housing Part No.

Double Lock Plate

Note:

All dimensions shown are metric.

Note: All part numbers are RoHS Compliant.

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

72

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Power Double Lock (PDL) Connectors (Wire-to-Board)

AMP

Soft Shell
Pin and Socket Connectors

Power

Double

Lock

(PDL)

Connectors

.156

[3.96]

Centerlines

High

Density

2 Circuits

Wire-to-Board

Material and Finish

Housing

—UL 94V-0,

glass filled 6/6 Nylon

Contact

—Copper alloy, Tin plated

Part Number

179838-1 (Natural)
179838-2 (Red)
179838-4 (Yellow)
179838-6 (Blue)
179838-9 (Black)

Tube

(53 ea.)—316299-

첸

Related Product Data

Mating Plug Housing

(Free-Hanging)—pages 62-64

3 Circuits

Wire-to-Board

Material and Finish

Housing—

UL 94V-0,

glass filled 6/6 Nylon

Contact—

Copper alloy, Tin plated

Part Number

179839-1 (Natural)
179839-2 (Red)
179839-4 (Yellow)
179839-6 (Blue)
179839-9 (Black)

Related Product Data

Mating Plug Housing

(Free-Hanging)—pages 62-64

3.96 mm Centerline for PC Board Mount Tab Header, Vertical

Section X-X

Section Y-Y

PC Board Layout

(Applicable Board Thickness: 1.6 mm)

*

Extent of resin coating

Section X-X

Section Y-Y

PC Board Layout

(Applicable Board Thickness: 1.6 mm)

*

Extent of resin coating

Note:

All dimensions shown are metric.

Note: All part numbers are RoHS Compliant.

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

73

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Power Double Lock (PDL) Connectors (Wire-to-Board)

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

Power

Double

Lock

(PDL)

Connectors

.156

[3.96]

Centerlines

High

Density

4 Circuits (2 Rows)

Wire-to-Board

Material and Finish

Housing

—UL 94V-0, glass filled

6/6 Nylon.

Contact

—Copper alloy, Tin plated

Part Number

179840-1 (Natural)
179840-4 (Yellow)
179840-6 (Blue)

Related Product Data

Mating Plug Housings

(Free-Hanging)—pages 62-64

6 Circuits

Wire-to-Board

Material and Finish

Housing

—UL 94V-0, glass filled

6/6 Nylon.

Contact

—Copper alloy, Tin plated

Part Number

179841-1 (Natural)
179841-4 (Yellow)
179841-6 (Blue)

Related Product Data

Mating Plug Housings

(Free-Hanging)—pages 62-64

3.96 mm Centerline for PC Board Mount Tab Header, Vertical

(Continued)

Section X-X

Section Y-Y

PC Board Layout

(Applicable Board Thickness: 1.6 mm)

Section X-X

Section Y-Y

PC Board Layout

(Applicable Board Thickness: 1.6 mm)

*

Extent of resin coating

Section X-X

Section Y-Y

PC Board Layout

(Applicable Board Thickness: 1.6 mm)

*

Extent of resin coating

*

Extent of resin coating

8 Circuits

Wire-to-Board

Material and Finish

Housing

—UL 94V-0, glass filled

6/6 Nylon.

Contact

—Copper alloy, Tin plated

Part Number

917845-1 (Natural)
917845-4 (Yellow)
917845-6 (Blue)

Related Product Data

Mating Plug Housings

(Free-Hanging)—pages 62-64

Note:

All dimensions shown are metric.

Note: All part numbers are RoHS Compliant.

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

74

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Power Double Lock (PDL) Connectors (Wire-to-Board)

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

Power

Double

Lock

(PDL)

Connectors

.156

[3.96]

and

.312

[7.92]

Centerlines

High

Density

Section X-X

Section Y-Y

PC Board Layout

(Applicable Board Thickness: 1.6 mm)

*

Extent of resin coating

Section X-X

Section Y-Y

PC Board Layout

(Applicable Board Thickness: 1.6 mm)

*

Extent of resin coating

12 Circuits

Wire-to-Board

Material and Finish

Housing

—UL 94V-0,

glass filled 6/6 Nylon

Contact

—Copper alloy, Tin plated

Part Number

179843-1 (Natural)
179843-4 (Yellow)
179843-6 (Blue)

Related Product Data

Mating Plug Housings

(Free-Hanging)—pages 62-64

2 Circuits

Wire-to-Board

Material and Finish

Housing

—UL 94V-0,

glass filled 6/6 Nylon

Contact

—Copper alloy, Tin plated

Part Number

With kink

179844-1 (Natural)
179844-2 (Red)
179844-4 (Yellow)
179844-6 (Blue)
179844-9 (Black)

Without kink

9-179844-1 (Natural)
9-179844-6 (Blue)

Related Product Data

Mating 3-Circuit Plug Housings

(Free-Hanging)—page 62

3.96 mm Centerline for PC Board Mount Tab Header, Vertical

3.96 mm Centerline (2 Pos. = 7.92 mm Centerline) for PC Board Mount Tab Header, Vertical

Note:

All dimensions shown are metric.

Note: All part numbers are RoHS Compliant.

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

75

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Power Double Lock (PDL) Connectors (Wire-to-Board and Wire-to-Wire)

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

Power

Double

Lock

(PDL)

Connectors

.256

[6.50]

Centerlines

High

Density

Section X-X

3 Circuits

Wire-to-Board

Material

UL 94V-0, 6/6 Nylon

Part Number

179938-1 (Natural)
179938-2 (Red)
179938-4 (Yellow)
179938-6 (Blue)
179938-9 (Black)

Related Product Data

Receptacle Contacts

—page 61

Double Lock Plate

—page 77

Mating Tab Headers

—pages 79-81

2 Circuits

Wire-to-Board

Material

UL 94V-0, 6/6 Nylon

Part Number

1939344-1 (Natural)

Related Product Data

Receptacle Contacts

—page 61

Double Lock Plate

—page 77

Mating Tab Headers

—pages 79-81

4 Circuits (1 Row)

Wire-to-Board

Material

UL 94V-0, 6/6 Nylon

Part Number

179939-1 (Natural)
179939-4 (Yellow)
179939-6 (Blue)
179939-9 (Black)

Related Product Data

Receptacle Contacts

—page 61

Double Lock Plate

—page 77

Mating Tab Headers

—pages 79-81

4 Circuits (2 Rows)

Wire-to-Board

Material

UL 94V-0, 6/6 Nylon

Part Number

Housing Lock Type A

179861-1 (Natural)
179861-4 (Yellow)
179861-6 (Blue)

Housing Lock Type B

2-179861-1 (Natural)
2-179861-4 (Yellow)
2-179861-6 (Blue)

Related Product Data

Receptacle Contacts

—page 61

Double Lock Plate

—page 77

Mating Tab Headers

—pages 79-81

6.5 mm Centerline Free-Hanging Plug Housing

Housing Lock Type B

Note:

All dimensions shown are metric.

Note: All part numbers are RoHS Compliant.

6.45 REF

17.2 ±0.1

Circuit #

6.5

Centerline

1.35 REF

20.6

+0.25

-0

12.5 ±0.1

4.1

+0.1
-0

0.85

+0.1
-0.03

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

76

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Power Double Lock (PDL) Connectors (Wire-to-Board and Wire-to-Wire)

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

Power

Double

Lock

(PDL)

Connectors

.256

[6.50]

Centerlines

High

Density

6 Circuits

Wire-to-Board

Material

UL 94V-0, 6/6 Nylon

Part Number

Housing Lock Type A

179862-1 (Natural)
179862-4 (Yellow)
179862-6 (Blue)

Housing Lock Type B

2-179862-1 (Natural)
2-179862-4 (Yellow)
2-179862-6 (Blue)

Related Product Data

Receptacle Contacts

—page 61

Double Lock Plate

—page 77

Mating Tab Headers

—pages 79-81

6.5 mm Centerline Free-Hanging Plug Housing

Section X-X

Section X-X

Housing Lock Type B

Housing Lock Type B

12 Circuits

Wire-to-Board

Material

UL 94V-0, 6/6 Nylon.

Part Number

Housing Lock Type A

917354-1 (Natural)

Housing Lock Type B

2-917354-1 (Natural)

Related Product Data

Receptacle Contacts

—page 61

Double Lock Plate

—page 77

Mating Tab Headers

—pages 79-81

Note:

All dimensions shown are metric.

Note: All part numbers are RoHS Compliant.

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

77

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Power Double Lock (PDL) Connectors (Wire-to-Board and Wire-to-Wire)

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

Power

Double

Lock

(PDL)

Connectors

.256

[6.50]

Centerlines

High

Density

Material

UL94V-0, glass filled
6/6 Nylon, natural color

Part Number

316061-1 (2-Circuits)
316062-1 (3-Circuits)
316063-1 (4-Circuits)
353891-1 (6-Circuits)

Related Product Data

Plug Housings

(Free-Hanging)—pages 75-76

6.5 mm Centerline Double-Lock Plates

For 2 Circuits

Wire-to-Board

Note:

All dimensions shown are metric.

Note: All part numbers are RoHS Compliant.

No. of

Applicable Plug

Pos.

Housing Part No.

Part Number

Required Qty.

3

179938-

첸

316062-1

1

4 (1 Row)

179939-

첸

316063-1

1

4 (2 Rows)

179861-

첸

316061-1

2

6

179862-

첸

316062-1

2

12

917354-

첸

353891-1

2

Double Lock Plate

For 3 Circuits

Wire-to-Board

For 4 Circuits

Wire-to-Board

For 6 Circuits

Wire-to-Board

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

78

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

PageHead_12_HelvCdBd

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

Power

Double

Lock

(PDL)

Connectors

.256

[6.50]

Centerlines

High

Density

Power Double Lock (PDL) Connectors (Wire-to-Board)

(Continued)

2 Circuits

Wire-to-Wire

Material and Finish

Housing

—UL 94V-0,

glass filled 6/6 Nylon

Contact

—Copper alloy, Tin plated

Part Number

1939343-1 (Natural)

6.5 mm Centerline Panel Mount Cap Housing

4 Circuits

Wire-to-Wire

Material and Finish

Housing

—UL 94V-0,

glass filled 6/6 Nylon

Contact

—Copper alloy, Tin plated

Part Number

1903486-1 (Natural)

6 Circuits

Wire-to-Wire

Material and Finish

Housing

—UL 94V-0,

glass filled 6/6 Nylon

Contact

—Copper alloy, Tin plated

Part Number

1903487-1 (Natural)

Note:

All dimensions shown are metric.

Note: All part numbers are RoHS Compliant.

10.4 ± 0.13

10.35 ± 0.13

7.8 ± 0.13

8.4 ± 0.13

26.1

(9.6)

12.5

(4.2)

2.1

Pitch

6.5

12

9.2

(2.45)

7.1

10.4 ± 0.13

Pitch

6.5

12.8 ± 0.13

16.1 ± 0.13

13.15 ± 0.13

12.8 ± 0.13

18.3 ± 0.13

10.1 ± 0.13

1.35 ± 0.13

12.5

26.1

12

(9.6)

(4.2)

(2.1)

Pitch

6.5

15.8

(2.45)

13.6

19.3 ± 0.13

16.1 ± 0.13

13.15 ± 0.13

10.1 ± 0.13

1.35 ± 0.13

10.4 ± 0.13

19.3 ± 0.13

24.85 ± 0.13

(9.6)

(4.2)

(2.1)

19

12

26.1

15.8

(2.45)

13.6

13

Pitch

6.5

Pitch

6.5

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

79

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

PageHead_12_HelvCdBd

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

Power

Double

Lock

(PDL)

Connectors

.256

[6.50]

and

.512

[13.00]

Centerlines

High

Density

Power Double Lock (PDL) Connectors (Wire-to-Board)

(Continued)

Section X-X

Section Y-Y

PC Board Layout

(Applicable Board Thickness: 1.6 mm)

*

Extent of resin coating

Section X-X

Section Y-Y

PC Board Layout

(Applicable Board Thickness: 1.6 mm)

*

Extent of resin coating

Section X-X

Section Y-Y

PC Board Layout

(Applicable Board Thickness: 1.6 mm)

3 Circuits

Wire-to-Board

Material and Finish

Housing

—UL 94V-0,

glass filled 6/6 Nylon

Contact

—Copper alloy, Tin plated

Part Number

179846-1 (Natural)
179846-4 (Yellow)
179846-6 (Blue)

Related Product Data

Mating Plug Housings

(Free-Hanging)—pages 75-76

6.5 mm Centerline (2 Pos.=13 mm Centerline) PC Board Mount Tab Header, Vertical

2 Circuits

(13 mm Centerline)

Wire-to-Board

Material and Finish

Housing

—UL 94V-0,

glass filled 6/6 Nylon

Contact

—Copper alloy, Tin plated

Part Number

917745-1 (Natural)
917745-4 (Yellow)
917745-6 (Blue)

Tube (26 ea.)—917746-

첸

Related Product Data

Mating 3-Circuit Plug Housings

(Free-Hanging)—page 75

4 Circuits (1 Row)

Wire-to-Board

Material and Finish

Housing

—UL 94V-0,

glass filled 6/6 Nylon

Contact

—Copper alloy, Tin plated

Part Number

179847-1 (Natural)
179847-4 (Yellow)
179847-6 (Blue)

Related Product Data

Mating Plug Housings

(Free-Hanging)—pages 75-76

Note:

All dimensions shown are metric.

Note: All part numbers are RoHS Compliant.

*

Extent of resin coating

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

80

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

PageHead_12_HelvCdBd

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

Power

Double

Lock

(PDL)

Connectors

.256

[6.50]

Centerlines

High

Density

Power Double Lock (PDL) Connectors (Wire-to-Board)

(Continued)

4 Circuits (2 Rows)

Wire-to-Board

Material and Finish

Housing

—UL 94V-0,

glass filled 6/6 Nylon

Contact

—Copper alloy, Tin plated

Part Number

179848-1 (Natural)
179848-4 (Yellow)
179848-6 (Blue)

Tube (40 ea.)—917747-

첸

Related Product Data

Mating Plug Housings

(Free-Hanging)—pages 75-76

6.5 mm Centerline PC Board Mount Tab Header, Vertical

6 Circuits

Wire-to-Board

Material and Finish

Housing

—UL 94V-0,

glass filled 6/6 Nylon

Contact

—Copper alloy, Tin plated

Part Number

179849-1 (Natural)
179849-4 (Yellow)
179849-6 (Blue)

Related Product Data

Mating Plug Housings

(Free-Hanging)—pages 75-76

Section X-X

Section Y-Y

PC Board Layout

(Applicable Board Thickness: 1.6 mm)

*

Extent of resin coating

Section X-X

Section Y-Y

PC Board Layout

(Applicable Board Thickness: 1.6 mm)

*

Extent of resin coating

Note:

All dimensions shown are metric.

Note: All part numbers are RoHS Compliant.

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

81

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

PageHead_12_HelvCdBd

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

Power

Double

Lock

(PDL)

Connectors

.256

[6.50]

Centerlines

High

Density

Power Double Lock (PDL) Connectors (Wire-to-Board)

(Continued)

6.5 mm Centerline PC Board Mount Tab Header, Vertical

12 Circuits

Wire-to-Board

Material and Finish

Housing

—UL 94V-0,

glass filled 6/6 Nylon

Contact

—Copper alloy, Tin plated

Part Number

With Boss, With kink

917353-1 (Natural)

Without Boss, Without kink

3-917353-1 (Natural)

Related Product Data

Mating Plug Housings

(Free-Hanging)—pages 75-76

Section X-X

Section Y-Y

PC Board Layout

(Applicable Board Thickness: 1.6 mm)

*

Extent of resin coating

Note:

All dimensions shown are metric.

Note: All part numbers are RoHS Compliant.

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

82

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Engineering Notes

AMP

Soft Shell
Pin and Socket Connectors

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

83

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Mini-Universal MATE-N-LOK Connectors

AMP

Soft Shell
Pin and Socket Connectors

Mini-Universal

MA

TE-N-LOK

Connectors

.163

[4.14]

Centerline

High

Density

Performance Characteristics

The Mini-Universal MATE-N-LOK
Connector performance characteristics
found on pages 83-84 are based on
free-hanging and panel mount connec-
tors, loaded with contacts crimped on
stranded wire.

Low Level Termination Resistance

20 milliohms max. total resistance
between wire crimps of a mated pin and
socket

Dielectric Withstanding Voltage

—

1.5 KVAC between adjacent circuits

Insulation Resistance

—

1000 megohms minimum between
adjacent circuits

Voltage Rating

—600 V AC or DC

Contact Retention

—8 lb. min.

per contact

Durability

—20 cycles, mating and

unmating

Product Facts

■

Compact, durable housings

■

Pins and sockets can be
accommodated in the same
housings

■

Contacts fully protected in
the housings. Both pins and
sockets can be used on the
power supply wiring

■

Fully polarized to provide
proper plug-to-cap mating
incorporating a positive
locking mechanism to
help prevent accidental
disengagement of mated
connectors. Also facilitates
panel mounting

■

Free-hanging or panel
mount

■

Housings available in 1, 2,
3, 4, 6, 9, 12 and 15 circuit
configuration for wire-to-
wire connection

■

Connectors can be mounted
to .031-.079 [0.79-2.00]
thick panels

■

Printed circuit board pin
headers are available in 2
thru 24 circuit vertical and
right-angle configurations

■

Hermaphroditic housings
available in 2, 3 and 4
circuits for free-hanging
applications

■

Low insertion/extraction
forces

■

Contacts accept wire
size range 30-16 AWG
[.05-1.2 mm

2

]

■

Test probe contacts available

■

.163 [4.14] centerline
spacing

■

Not for interrupting current

■

Recognized under the
Component
Program of
Underwriters Laboratories
Inc., File No. E28476

■

Certified by Canadian
Standards Association,
File No. LR 7189

R

R

Technical Documents

Product Specifications

108-1542

Mini-Universal MATE-N-LOK
Connectors

108-1543

Mini-Universal MATE-N-LOK
Headers

108-5151

Mini-Universal MATE-N-LOK
Connectors (UL94V-2)

108-5138

Mini-Universal MATE-N-LOK
Connectors (UL94V-0)

Application Specification

114-16017 Mini-Universal MATE-N-LOK

Connectors

Instruction Sheets

408-3234

Mini-Universal MATE-N-LOK
Connectors

411-5105

Mini-Universal MATE-N-LOK
Connectors

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

84

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Mini-Universal MATE-N-LOK Connectors

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

Mini-Universal

MA

TE-N-LOK

Connectors

.163

[4.14]

Centerline

High

Density

Performance
Characteristics

(Continued)

Maximum Current

—Maximum

current rating of Mini-Universal
MATE-N-LOK connectors is limited by
the maximum operating temperature of
the housings which is 105°C including
the temperature rise of the contacts
which is a maximum of 30°C. There are
several variables which have a direct
effect on this maximum current-carrying
capability for a given connector and
must be considered for each application.
These variables are:

Wire Size

—Larger diameter wire will

carry more current since it has less
internal resistance to current flow and
thus generates less heat. Longer wire
lengths also enhance current-carrying
capabilities since the wire conducts heat
away from the connector.

Connector Size

—In general, the more

circuits in a connector, the less current
can be carried.

Ambient Temperature

—The higher

the ambient temperature, the less current
can be carried in any given connector.

Printed Wiring Board Conductor
Size

—The finished trace conductor

width and thickness should be maxi-
mized to allow for the greatest current-
carrying capacity and heat dissipation.

Mini-Universal MATE-N-LOK connectors
also will withstand the following tests:

Housing Panel Retention

—

26 lb. min.

Housing Lock Strength

—9 lb. min.

Thermal Shock

— –55°C to +105°C

Temperature-Humidity Cycling

—

25°C to 65°C at 95 RH

Vibration

—10-55-10 cycles per

minute at .06 inch total excursion

Physical Shock

—18 drops,

50 G half-sine at 11 milliseconds

Current Rating Verification for 30°C Maximum Temperature Rise 100% Energized

Termination Resistance/Contact Crimp Tensile Force

Termination

Contact

Resistance

Crimp

Wire Size

Test

Resistance

Tensile Force

AWG

mm

2

Current

Milliohms

Force (Min.)

(Amps)

(Max. Init.)

lbs.

N

30

.05

—

—

—

—

28

.08

—

—

—

—

26

.12

—

—

4

18

24

.2

—

—

7

31

22

.3

—

—

11

49

20

.5

—

—

13

58

18

.8

—

—

15

67

16

1.2

—

—

18

80

Wire-to-Wire
Mini-Universal MATE-N-LOK Connectors — Calculated Current Table

Number of

Wire AWG

Circuits

16

18

20

22

24

26

30

2

9.50

9.00

7.50

6.00

5.00

4.00

3.00

3

8.50

8.00

7.00

5.50

4.50

4.00

3.00

4

8.00

7.00

6.00

5.00

4.50

3.50

2.50

6

7.00

6.50

5.50

4.50

4.00

3.00

2.50

9

6.00

5.50

4.50

4.00

3.50

3.00

2.00

12

6.00

5.50

4.50

3.50

3.00

2.50

2.00

15

5.50

5.00

4.00

3.50

3.00

2.50

2.00

Values are based on initial Temperature Rise versus Current Testing and are intended to be a guide in the selection of
a connector family. All applications should be tested by the end user. The values listed are per circuit, for fully loaded
housings being 100% energized.

Note:

All combinations above were not tested and this chart contains interpolated

and extrapolated values.

Wire-to-Board

Due to the vast differences in trace geometry and printed circuit board configurations, we are unable to provide a
separate current carrying chart for our printed circuit board header products. However, the above Wire-to-Wire charts
may be used as a guideline for headers if the trace width and thickness is equal to the listed wire gauge. For vertical
headers, only 95% of the Wire-to-Wire value should be used. For right-angle headers, only 75% of the Wire-to-Wire
value should be used. The chart values are only a tool for connector selection and will require the customer to fully
test their application.

Minimum Wire Lengths for T-Rise vs. Current Testing

AWG

Min. Length (in.)

AWG

Min. Length (in.)

30

2.6

18

9.4

28

3.2

16

11.3

26

4.1

14

13.7

24

5.1

12

16.4

20

7.8

10

19.3

Note:

If wire lengths used are less than those listed above, the current-
carrying ability of the system will be reduced due to less heat being
conducted away from the connector. The customer should fully test
all applications.

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

85

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Mini-Universal MATE-N-LOK Connectors

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

Mini-Universal

MA

TE-N-LOK

Connectors

.163

[4.14]

Centerline

High

Density

Mini-Universal MATE-N-LOK Connector Mating Combinations

Connector Part Number

Mating Connector Part Number

PC Board Pin Headers

Number

Flammability

Style

Plug

1

Housing

Cap

1

Housing

Vertical

Right-Angle

of

Rating

Part No.

Part No.

Plating

With

Without

Blindmate

With

Circuits

Drain Holes

Drain Holes

Board Lock

UL94V-2

In-Line

172335-1

172327-1

4

—

—

—

—

—

1

UL94V-0

In-Line

172164-1

172156-1

4

Tin

6

—

—

—

1-794374-0

Duplex

5

—

—

—

1-794374-1

172328-1

2

—

—

—

—

—

UL94V-2

In-Line

172336-1

172343-1

4

—

—

—

—

—

172807-1

3

172807-1

3

—

—

—

—

—

2

173956-1

3

173956-1

3

—

—

—

—

—

UL94V-0

In-Line

172165-1

172157-1

2

Tin

6

1-770166-0

1-770872-0

—

1-770966-0

172233-1

4

Duplex

5

1-770166-1

1-770872-1

—

1-770966-1

794894-1

7

794896-1

2,7

Tin/Duplex

1-770166-1

1-770872-1

—

1-770966-1

172808-1

3

172808-1

3

—

—

—

—

—

UL94V-2

In-Line

172337-1

172329-1

2

Tin

—

—

—

—

3

172344-1

4

Duplex

5

—

—

—

—

173957-1

3

173957-1

3

—

—

—

—

—

UL94V-0

In-Line

172166-1

172158-1

2

Tin

1-770170-0

1-770873-0

—

1-770967-0

172234-1

4

Duplex

5

1-770170-1

1-770873-1

—

1-770967-1

UL94V-2

Dual Row

172809-1

3

172809-1

3

—

—

—

—

—

172338-1

172330-1

2

—

—

—

—

—

4

173958-1

3

173958-1

3

—

—

—

—

—

UL94V-0

Dual Row

172167-1

172159-1

2

Tin

1-770174-0

1-770874-0

1-794325-0

1-770968-0

Duplex

5

1-770174-1

1-770874-1

1-794325-1

1-770968-1

794805-1

7

794939-1

2,7

Tin/Duplex

1-770174-1

1-770874-1

—

1-770968-1

UL94V-2

Dual Row

172339-1

172331-1

2

—

—

—

—

—

6

Tin

1-770178-0

1-770875-0

1-794326-0

1-770969-0

UL94V-0

Dual Row

172168-1

172160-1

2

Duplex

5

1-770178-1

1-770875-1

1-794326-1

1-770969-1

794895-1

7

794940-1

2,7

Tin/Duplex

1-770178-1

1-770875-1

—

1-770969-1

Tin

1-794065-0

1-794073-0

1-794327-0

1-770970-0

8

UL94V-0

Dual Row

770579-1

—

Duplex

5

1-794065-1

1-794073-1

1-794327-1

1-770970-1

794821-1

7

794941-1

2,7

Tin/Duplex

1-794065-1

1-794073-1

—

1-770970-1

UL94V-2

Matrix

172340-1

172332-1

2

—

—

—

—

—

9

UL94V-0

Matrix

172169-1

172161-1

2

Tin

1-770182-0

1-770876-0

1-794432-0

—

Duplex

5

1-770182-1

1-770876-1

1-794432-1

—

Tin

1-770743-0

1-770858-0

1-794328-0

1-770971-0

10

UL94V-0

Dual Row

770580-1

—

Duplex

5

1-770743-1

1-770858-1

1-794328-1

1-770971-1

794781-1

7

794942-1

2,7

Tin/Duplex

1-770743-1

1-770858-1

—

1-770971-1

UL94V-2

Matrix

172341-1

172333-1

2

—

—

—

—

—

Matrix

172170-1

172162-1

2

Tin

1-770186-0

1-794040-0

1-794329-0

—

12

UL94V-0

Duplex

5

1-770186-1

1-794040-1

1-794329-1

—

Dual Row

770581-1

—

Tin

1-794066-0

1-770621-0

—

1-770972-0

Duplex

5

1-794066-1

1-770621-1

—

1-770972-1

Tin

1-794067-0

1-794074-0

—

1-770973-0

14

UL94V-0

Dual Row

770582-1

—

Duplex

5

1-794067-1

1-794074-1

—

1-770973-1

UL94V-2

Matrix

172342-1

172334-1

2

—

—

—

—

—

15

UL94V-0

Matrix

172171-1

172163-1

2

Tin

1-770190-0

1-770859-0

1-794330-0

—

Duplex

5

1-770190-1

1-770859-1

1-794330-1

—

Tin

1-794068-0

1-794075-0

—

1-770974-0

16

UL94V-0

Dual Row

770583-1

—

Duplex

5

1-794068-1

1-794075-1

—

1-770974-1

Tin

1-794069-0

1-794076-0

—

1-794105-0

18

UL94V-0

Dual Row

770584-1

—

Duplex

5

1-794069-1

1-794076-1

—

1-794105-1

Tin

1-794070-0

1-794077-0

—

1-794106-0

20

UL94V-0

Dual Row

770585-1

—

Duplex

5

1-794070-1

1-794077-1

—

1-794106-1

Tin

1-794071-0

1-794078-0

—

1-794107-0

22

UL94V-0

Dual Row

770586-1

—

Duplex

5

1-794071-1

1-794078-1

—

1-794107-1

Tin

1-794072-0

1-794079-0

—

1-794108-0

24

UL94V-0

Dual Row

770587-1

—

Duplex

5

1-794072-1

1-794079-1

—

1-794108-1

1

Mini-Universal MATE-N-LOK plug and cap housings accept pin or socket contacts. Use the appropriate contacts in the plug housing as required by the mating
connector. All

Plugs

are

free-hanging

and

Caps

are

free-hanging

or

panel mount,

unless otherwise noted.

2

Panel mount only.

3

Hermaphroditic: Mates to itself.

4

Free-hanging only.

5

Duplex Finish — Plated with .000030 [.000762] min. gold in mating area and matte tin on solder tail end over .000050 [.00127] min. nickel underplate on entire contact.

6

Tin Finish — Plated with .000150 [.00381] min. tin over .000050 [.00127] min. nickel underplate on entire contact.

7

For Splash-Proof Sealing.

Note: All part numbers are RoHS Compliant.

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

86

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Mini-Universal MATE-N-LOK Connectors

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

Mini-Universal

MA

TE-N-LOK

Connectors

.163

[4.14]

Centerline

High

Density

Contact Insertion Tool

(For inserting contacts applied to small diameter wire)

No. 91002-1
IS 408-7347

Contacts

Pin diameter .039 [0.99]

Material

Brass or Phosphor bronze

Stock Thickness .008 [0.20]

These contacts are to be used in Mini-
Universal MATE-N-LOK Plug or Cap
housings only.

Related Product Data

Product Specifications

108-1542 Mini-Universal MATE-N-LOK

Connectors

108-1543 Mini-Universal MATE-N-LOK

Headers

Application Specification

114-16017 Mini-Universal MATE-N-LOK

Connectors

Performance Characteristics

—

pages 83-84

Housings

— pages 87-89

Technical Documents

— pages 83

and 205-206

Application Tooling

— pages 207-

210

Keying Plug

Material

UL94V-0 Nylon, white color

Contact Extraction Tool

No. 189727-1

IS 408-4118

Test Probe Contact

Material and Finish

Phosphor bronze, nickel plated

Notes:

1. The test probe is inserted into the housing in the

same direction as indicated by the

arrow

shown

to the right.

2. The test probe can be used in the Cap or Plug

Housing.

3. Test probes are supplied unassembled.

1.004

[2.55]

.671

2

[17.04]

.659

2

[16.74]

1.378

[35.00]

Part Number

174670-1

Part Number

172971-1

Pin

Socket

Wire Size

HDM

Hand

Range

Ins. Dia.

Material

Applicator

Tool

AWG [mm

2

]

Range

and Finish

Strip

Loose

Strip

Loose

Part No.

Part No.

Form

Pieces

Form

Pieces

Brass, Pre-tin

770835-1

794059-1

770834-1

794058-1

567418-1

3

Phos. Brz., Pre-tin

—

—

770834-4

—

567418-2

3

90717-2

Brass, Duplex

1

1-770835-0 1-794059-0

1-770834-0 1-794058-0

567418-3

3

Phos. Brz., Duplex

1

—

—

1-770834-1

—

Brass, Pre-tin

770901-1

770985-1

770902-1

770986-1

567066-3

4

Phos. Brz., Pre-tin

—

—

770902-4

—

567066-4

4

91529-1

Brass, Duplex

1

1-770901-0 1-770985-0

1-770902-0 1-770986-0

567066-5

4

Phos. Brz., Duplex

1

—

—

1-770902-1

—

Brass, Pre-tin

770903-1

770987-1

770904-1

770988-1

567067-1

3

Phos. Brz., Pre-tin

—

—

770904-4

—

567067-2

3

91522-1

Brass, Duplex

1

1-770903-0 1-770987-0

1-770904-0 1-770988-0

567067-3

3

Phos. Brz., Duplex

1

—

—

1-770904-1

—

Brass, Pre-tin

794406-1

2

171638-1

2

794407-1

2

171639-1

2

Phos. Brz., Pre-tin

—

—

794407-4

2

—

680582-2

3

Brass, Duplex

1

1-794406-0

2

—

1-794407-0

2

—

680582-3

3

91536-1

Phos. Brz., Duplex

1

—

—

1-794407-1

2

—

1

Duplex Finish — Plated with .000030 [.000762] min. gold in mating area and .000100 [.00254] min. tin in crimping
area over .000050 [.00127] min. nickel underplate on entire contact.

2

.671 [17.04] and .659 [16.74] dimensions are .689 [17.50] for indicated part numbers.

3

HDM Applicator part number ending in -1 is used on AMPOMATOR CLS Machine with T or G Terminators, -2 is used
on AMP-O-LECTRIC Model K Machine, -3 is used on AMP-O-ELECTRIC Model G Machine. See pages 207-210 for
further information.

4

HDM Applicator part number ending in -3 is used on AMPOMATOR CLS Machine with T or G Terminators, -4 is used
on AMP-O-LECTRIC Model K Machine, -5 is used on AMP-O-LECTRIC Model G Machine. See pages 207-210 for
further information.

Note: All part numbers are RoHS Compliant.

20-16

.079 -.126

[.5-1.2]

2.01-3.20

or

or

20 x (2)

.075 x (2)

[.5]

1.91

30 -26

.035 -.050

[.05 -.12]

.889 -1.27

26 -22

.047 -.069

[.12 -.3]

1.19 -1.75

22 -18

.059 -.094

[.3 -.8]

1.50 -2.39

or

or

22 x (2)

.067 x (2)

[.3]

3.38

Contact Part Numbers

Pin

Socket

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

87

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Mini-Universal MATE-N-LOK Connectors

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

Mini-Universal

MA

TE-N-LOK

Connectors

.163

[4.14]

Centerline

High

Density

Housings

Free-Hanging or Panel Mount

.163 [4.14] Centerline spacing

Related Product Data

Product Specifications

108-1542 Mini-Universal MATE-N-LOK

Connectors

108-1543 Mini-Universal MATE-N-LOK

Headers

108-5151 Mini-Universal MATE-N-LOK

Connectors (UL94V-2)

108-5138 Mini-Universal MATE-N-LOK

Connectors (UL94V-0)

Performance Characteristics

—

pages 83-84

Contacts

— page 86

Keying Plug

— page 86

Test Probe Contact

— page 86

Panel Cutout Recommendations

—

page 89

Technical Documents

— pages 83

and 205-206

Mating Headers

— pages 90-92

1 Circuit, Free-Hanging

2 and 3 Circuit,
In-Line

Plug

Plug

Cap

Cap (Free-Hanging)

Number

Housing Part Numbers

1

of

A

UL94V-0 Nylon, White Color

UL94V-2 Nylon, Natural Color

Circuits

Dim.

Plug

Cap

Plug

Cap

4

.386

172167-1

172159-1

172338-1

172330-1

9.80

6

.551

172168-1

172160-1

172339-1

172331-1

14.00

1Housing part numbers shown in both charts (above) are also available in other colors: Red, Green, Blue, Black.

To order connectors in these colors use the appropriate dash numbers as follows: Red 1-XXXXXX-2,
Green 1-XXXXXX-5, Blue 1-XXXXXX-6, Black 1-XXXXXX-9

Note: All part numbers are RoHS Compliant.

.933

[2.37]

B

.110

[.279]

.163

[.414]

.220

[.559]

A

.933

[23.70]

.933

[23.70]

.272

[6.91]

.220

[5.59]

.110

[2.79]

.110

[2.79]

.220

[5.59]

.323

[8.20]

.220

[5.59]

.220

[5.59]

.110

[2.79]

.110

[2.79]

.933

[23.70]

.933

[23.70]

.110

[2.79]

.220

[5.59]

A

C

.163

[4.14]

.110

[2.79]

.220

[5.59]

.163

[4.14]

.933

[23.70]

A

D

Cap (Panel Mount)

.933

[23.70]

.933

[23.70]

A

A

.163

[4.14]

.163

[4.14]

.465

[11.81]

.465

[11.81]

.386

[9.80]

.386

[9.80]

B

Housing Part Numbers

1

Number

Dimensions

UL94V-0 Nylon, White Color

UL94V-2 Nylon, Natural Color

of

A

B

C

D

Cap

Cap

Circuits

Plug

Panel Mount

Free-Hanging

Plug

Panel Mount Free-Hanging

1

—

—

—

—

172164-1

—

172156-1

172335-1

—

172327-1

2

.386

.425

.488

.464

172165-1

172157-1

172233-1

172336-1

172328-1

172343-1

9.80

10.79 12.39 11.78

3

.551

.591

.654

.630

172166-1

172158-1

172234-1

172337-1

172329-1

172344-1

14.00 15.01 16.61 16.00

Note: All part numbers are RoHS Compliant.

Plug

Cap

.220

[5.59]

.110

[2.79]

.163

[4.14]

4 and 6 Circuit, Dual Row

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

88

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Mini-Universal MATE-N-LOK Connectors

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

Mini-Universal

MA

TE-N-LOK

Connectors

.163

[4.14]

Centerline

High

Density

A

.163

[4.14]

.598

[15.19]

.933

[23.70]

.163

[4.14]

Typ.

Housings

.163 [4.14] Centerline spacing

Related Product Data

Product Specifications

108-1542 Mini-Universal MATE-N-LOK

Connectors

108-1543 Mini-Universal MATE-N-LOK

Headers

108-5151 Mini-Universal MATE-N-LOK

Connectors (UL94V-2)

108-5138 Mini-Universal MATE-N-LOK

Connectors (UL94V-0)

Performance Characteristics

—

pages 83-84

Contacts

— page 86

Keying Plug

— page 86

Test Probe Contact

— page 86

Panel Cutout Recommendations

—

page 89

Technical Documents

— pages 83

and 205-206

Mating Headers

— pages 90-92

9, 12 and 15 Circuit,
Free-Hanging or Panel Mount, Matrix

Cap

Plug

Number

Housing Part Numbers

1

of

A

UL94V-0 Nylon, White Color

UL94V-2 Nylon, Natural Color

Circuits

Dim.

Plug

Cap

Plug

Cap

9

.551

172169-1

172161-1

172340-1

172332-1

13.99

12

.716

172170-1

172162-1

172341-1

172333-1

18.19

15

.882

172171-1

172163-1

172342-1

172334-1

22.40

1

Housing part numbers shown in chart are also available in other colors: Red, Green, Blue, Black. To order connectors in
these colors use the appropriate dash numbers as follows: Red 1-XXXXXX-2, Green 1-XXXXXX-5, Blue 1-XXXXXX-6,
Black 1-XXXXXX-9

Note: All part numbers are RoHS Compliant.

.630

[16.0]

.933

[23.69]

.933

[23.69]

.551

[13.99]

.551

[13.99]

.630

[16.00]

.163

[4.14]

.163

[4.14]

A

A

Number

A

Part Number

of

Dim.

UL94V-0 Nylon, White Color

Circuits

Plug

8

.714

18.14

770579-1

10

.877

22.28

770580-1

12

1.040

26.42

770581-1

14

1.203

30.56

770582-1

16

1.366

34.70

770583-1

18

1.529

38.84

770584-1

20

1.692

42.98

770585-1

22

1.855

47.12

770586-1

24

2.018

51.26

770587-1

Note: All part numbers are RoHS Compliant.

8 thru 24 Circuit,
Free-Hanging, Dual Row

Plug

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

89

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Mini-Universal MATE-N-LOK Connectors

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

Mini-Universal

MA

TE-N-LOK

Connectors

.163

[4.14]

Centerline

High

Density

2, 3 and 4 Circuit

Recommended Cap
Housing Panel Cutouts

View is from cap entry side

Recommended Panel
Thickness .031—.079 [.79 – 2.01]

Number

Dimensions

of

Circuits

A

B

C

D

2

.421

.242

.098

.407

10.69

6.15

2.49

10.3

3

.421

.242

.181

.573

10.69

6.15

4.60

14.55

4

.587

.407

.098

.407

14.91

10.34

2.49

10.3

6

.752

.573

.098

.407

19.10

14.55

2.49

10.3

9

.752

.573

.181

.573

19.10

14.55

4.60

14.55

12

.917

.738

.181

.573

23.29

18.75

4.60

14.55

15

1.080

.904

.181

.573

27.43

22.96

4.60

14.55

A

B

C

D

.063

[1.60]

.211

[5.35]

.992

[25.19]

.992

[25.19]

.228

[5.8]

.228

[5.8]

.992

[25.19]

.661

[16.79]

.299

[7.59]

.598

[15.2]

.276

[7.01]

.504

[12.8]

.827

[21.0]

.551

[14.0]

.228

[5.8]

.323

[8.20]

.323

[8.20]

.386

[9.80]

.551

[10.40]

.598

[15.19]

.132

[3.35]

Housings

Hermaphroditic
Free-Hanging

Related Product Data

Product Specifications

108-1542 Mini-Universal MATE-N-LOK

Connectors

108-1543 Mini-Universal MATE-N-LOK

Headers

108-5151 Mini-Universal MATE-N-LOK

Connectors (UL94V-2)

108-5138 Mini-Universal MATE-N-LOK

Connectors (UL94V-0)

Performance Characteristics

—

pages 83-84

Contacts

— page 86

Cap Housings

— pages 87-89

Technical Documents

— pages 83

and 205-206

Number

Part Numbers

of

UL94V-2 Nylon,

UL94V-0 Nylon,

Circuits

Natural Color

White Color

2

172807-1

173956-1

3

172808-1

173957-1

4

172809-1

173958-1

Note:

Housing mates to itself; 2 required per wire-to-wire connection.

Note: All part numbers are RoHS Compliant.

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

90

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Mini-Universal MATE-N-LOK Connectors

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

Mini-Universal

MA

TE-N-LOK

Connectors

.163

[4.14]

Centerline

High

Density

Vertical PC Board
Pin Headers

.163 [4.14] Centerline spacing

Material

Housing

— Nylon, white

Flammability Rating

— UL94V-0

Contacts

— Brass

Solder tail diameter .039 [1.00]

Related Product Data

Product Specifications

108-1542 Mini-Universal MATE-N-LOK

Connectors

108-1543 Mini-Universal MATE-N-LOK

Headers

108-5151 Mini-Universal MATE-N-LOK

Connectors (UL94V-2)

108-5138 Mini-Universal MATE-N-LOK

Connectors (UL94V-0)

Performance Characteristics

—

pages 83-84

Recommended PC Board Hole
Layouts

— page 93

Technical Documents

— pages 83

and 205-206

Mating Connectors

Mini-Universal MATE-N-LOK

Plug Housings — pages 87-89

Mini-Universal MATE-N-LOK 2

Plug Housings — pages 101-102

2 and 3 Circuit, In-Line

9, 12 and 15 Circuit, Matrix

4, 6, 8, 10 and 12 Circuit, Dual Row

.220

[5.58]

.531

[13.49]

.030

[0.76]

.387

[9.83]

.175

[4.44]

.175

[4.44]

.030

[.76]

.531

[13.49]

.175

[4.44]

.030

[.76]

.531

[13.49]

A

A

A

.550

[13.97]

Mates with Plug Housing

Number of

Style

A

Pin

Vertical Pin Header Part Numbers

Part Number

Circuits

Dim.

Finish

With

Without

(Using Socket Contact)

Drain Holes

Drain Holes

Mini-Universal Mini-Universal

MATE-N-LOK

MATE-N-LOK 2

2

In-Line

.387

Tin

1

1-770166-0

1-770872-0

172165-1

794184-1

9.83

Duplex

2

1-770166-1

1-770872-1

3

In-Line

.550

Tin

1

1-770170-0

1-770873-0

172166-1

794186-1

13.97

Duplex

2

1-770170-1

1-770873-1

4

Dual Row

.387

Tin

1

1-770174-0

1-770874-0

172167-1

794188-1

9.83

Duplex

2

1-770174-1

1-770874-1

6

Dual Row

.550

Tin

1

1-770178-0

1-770875-0

172168-1

794190-1

13.97

Duplex

2

1-770178-1

1-770875-1

8

Dual Row

.713

Tin

1

1-794065-0

1-794073-0

770579-1

794192-1

18.11

Duplex

2

1-794065-1

1-794073-1

9

Matrix

.551

Tin

1

1-770182-0

1-770876-0

172169-1

794194-1

14.00

Duplex

2

1-770182-1

1-770876-1

10

Dual Row

.877

Tin

1

1-770743-0

1-770858-0

770580-1

794196-1

22.28

Duplex

2

1-770743-1

1-770858-1

Dual Row

1.039

Tin

1

1-794066-0

1-770621-0

770581-1

794198-1

12

26.39

Duplex

2

1-794066-1

1-770621-1

Matrix

.713

Tin

1

1-770186-0

1-794040-0

172170-1

794200-1

18.11

Duplex

2

1-770186-1

1-794040-1

14

Dual Row

1.202

Tin

1

1-794067-0

1-794074-0

770582-1

794202-1

30.53

Duplex

2

1-794067-1

1-794074-1

15

Matrix

.877

Tin

1

1-770190-0

1-770859-0

172171-1

794204-1

22.28

Duplex

2

1-770190-1

1-770859-1

16

Dual Row

1.365

Tin

1

1-794068-0

1-794075-0

770583-1

794206-1

34.67

Duplex

2

1-794068-1

1-794075-1

18

Dual Row

1.528

Tin

1

1-794069-0

1-794076-0

770584-1

794208-1

38.81

Duplex

2

1-794069-1

1-794076-1

20

Dual Row

1.691

Tin

1

1-794070-0

1-794077-0

770585-1

794210-1

42.95

Duplex

2

1-794070-1

1-794077-1

22

Dual Row

1.854

Tin

1

1-794071-0

1-794078-0

770586-1

794212-1

47.09

Duplex

2

1-794071-1

1-794078-1

24

Dual Row

2.017

Tin

1

1-794072-0

1-794079-0

770587-1

794214-1

51.23

Duplex

2

1-794072-1

1-794079-1

1

Tin Finish—Plated with .000150 [.00381] min. tin over .000050 [.00127] min. nickel underplate on entire contact.

2

Duplex Finish—Plated with .000030 [.000762] min. gold in mating area and matte tin on solder tail end over
.000050 [.00127] min. nickel underplate on entire contact.

Note: All part numbers are RoHS Compliant.

.387

[9.83]

A

.531

[13.49]

.030

[.762]

.175

[4.44]

14, 16, 18, 20, 22 and 24 Circuit, Dual Row

.175

[4.44]

.030

[.76]

.531

[13.49]

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

91

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Mini-Universal MATE-N-LOK Connectors

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

Mini-Universal

MA

TE-N-LOK

Connectors

.163

[4.14]

Centerline

High

Density

Vertical PC Board
Blindmate Pin Headers

.163 [4.14] Centerline spacing

Material

Housing

— Nylon, white

Flammability Rating

— UL94V-0

Contacts

— Brass

Solder tail diameter .039 [1.00]

Related Product Data

Product Specifications

108-1693 Mini-Universal MATE-N-LOK 2

Connectors

108-1694 Mini-Universal MATE-N-LOK 2

Headers

Performance Characteristics

—

pages 83-84

Recommended PC Board Hole
Layouts

— page 93

Technical Documents

— pages 83

and 205-206

Mating Connectors

Mini-Universal MATE-N-LOK

Plug Housings — pages 87-89

Mini-Universal MATE-N-LOK 2

Plug Housings — pages 101-102

9, 12 and 15 Circuit,
Matrix

4, 6, 8 and 10 Circuit,
Dual Row

Mates with Plug Housing

Number of

Style

A

Pin

Pin Header Part Numbers

Part Number

Circuits

Dim.

Finish

With Drain Holes

(Using Socket Contacts)

Mini-Universal

Mini-Universal

MATE-N-LOK

MATE-N-LOK 2

4

Dual Row

.645

Tin

1

1-794325-0

172167-1

794188-1

16.38

Duplex

2

1-794325-1

6

Dual Row

.808

Tin

1

1-794326-0

172168-1

794190-1

20.52

Duplex

2

1-794326-1

8

Dual Row

.971

Tin

1

1-794327-0

770579-1

794192-1

24.66

Duplex

2

1-794327-1

9

Matrix

.808

Tin

1

1-794432-0

172169-1

794194-1

20.52

Duplex

2

1-794432-1

10

Dual Row

1.134

Tin

1

1-794328-0

770580-1

794196-1

28.80

Duplex

2

1-794328-1

12

Matrix

.971

Tin

1

1-794329-0

172170-1

794200-1

24.66

Duplex

2

1-794329-1

15

Matrix

1.134

Tin

1

1-794330-0

172171-1

794204-1

28.80

Duplex

2

1-794330-1

1

Tin Finish — Plated with .000150 [.00381] min. tin over .000050 [.00127] min. nickel underplate on entire contact.

2

Duplex Finish — Plated with .000030 [.000762] min. gold in mating area and matte tin on solder tail end over
.000050 [.00127] min. nickel underplate on entire contact.

Note: All part numbers are RoHS Compliant.

.645

[16.38]

A

.808

[20.52]

A

.215

[5.46]

.030

[0.76]

.640

[16.26]

.215

[5.46]

.030

[0.76]

.640

[16.26]

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

92

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Mini-Universal MATE-N-LOK Connectors

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

Mini-Universal

MA

TE-N-LOK

Connectors

.163

[4.14]

Centerline

High

Density

.386

[9.80]

A

.500

[12.70]

.030

[0.76]

.236

[5.99]

.145

[3.68]

.270

[6.86]

.500

[12.70]

.030

[0.76]

.236

[5.99]

.145

[3.68]

.270

[6.86]

.225

[5.72]

A

.500

[12.70]

.030

[0.76]

.236

[5.99]

.145

[3.68]

.270

[6.86]

Right-Angle PC Board
Pin Headers

.163 [4.14] Centerline spacing

Material

Housing

— Nylon, white color

Flammability Rating

— UL94V-0

Contacts

— Brass

Solder tail diameter .039 [1.00]

Related Product Data

Product Specification

108-1694 Mini-Universal

MATE-N-LOK 2 Headers

Performance Characteristics

—

pages 83-84

Recommended PC Board Hole
Layouts

— page 93

Technical Documents

— pages 83

and 205-206

Mating Connectors

Mini-Universal MATE-N-LOK

Plug Housings — pages 87-89

Mini-Universal MATE-N-LOK 2

Plug Housings — pages 101-102

With Board Lock Feature

1, 2 and 3 Circuit, In-Line

4, 6, 8, 10 and 12 Circuit, Dual Row

14, 16, 18, 20, 22 and 24 Circuit, Dual Row

.386

[9.80]

A

Pin Header

Mates with Plug Housing

Number of

A

Pin

Part Number

Part Number

Circuits

Style

Dim.

Finish

With Board Lock

(Using Socket Contacts)

Mini-Universal

Mini-Universal

MATE-N-LOK

MATE-N-LOK 2

1

—

.225

Tin

1

1-794374-0

172164-1

—

5.72

Duplex

2

1-794374-1

2

In-Line

.388

Tin

1

1-770966-0

172165-1

794184-1

9.86

Duplex

2

1-770966-1

3

In-Line

.551

Tin

1

1-770967-0

172166-1

794186-1

14.00

Duplex

2

1-770967-1

4

Dual Row

.388

Tin

1

1-770968-0

172167-1

794188-1

9.86

Duplex

2

1-770968-1

6

Dual Row

.551

Tin

1

1-770969-0

172168-1

794190-1

14.00

Duplex

2

1-770969-1

8

Dual Row

.714

Tin

1

1-770970-0

770579-1

794192-1

18.14

Duplex

2

1-770970-1

10

Dual Row

.877

Tin

1

1-770971-0

770580-1

794196-1

22.28

Duplex

2

1-770971-1

12

Dual Row

1.040

Tin

1

1-770972-0

770581-1

794198-1

26.42

Duplex

2

1-770972-1

14

Dual Row

1.203

Tin

1

1-770973-0

770582-1

794202-1

30.56

Duplex

2

1-770973-1

16

Dual Row

1.366

Tin

1

1-770974-0

770583-1

794206-1

34.70

Duplex

2

1-770974-1

18

Dual Row

1.529

Tin

1

1-794105-0

770584-1

794208-1

38.84

Duplex

2

1-794105-1

20

Dual Row

1.692

Tin

1

1-794106-0

770585-1

794210-1

42.98

Duplex

2

1-794106-1

22

Dual Row

1.855

Tin

1

1-794107-0

770586-1

794212-1

47.12

Duplex

2

1-794107-1

24

Dual Row

2.018

Tin

1

1-794108-0

770587-1

794214-1

51.26

Duplex

2

1-794108-1

1

Tin Finish — Plated with .000150 [.00381] min. tin over .000050 [.00127] min. nickel underplate on entire contact.

2

Duplex Finish — Plated with .000030 [.000762] min. gold in mating area and matte tin on solder tail end over
.000050 [.00127] min. nickel underplate on entire contact.

Note: All part numbers are RoHS Compliant.

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

93

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Mini-Universal MATE-N-LOK Connectors

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

Mini-Universal

MA

TE-N-LOK

Connectors

.163

[4.14]

Centerline

High

Density

2 and 3 Circuit, In-Line

9, 12 and 15 Circuit, Matrix

4, 6, 8, 10 and 12 Circuit, Dual Row

.175

[4.44]

Dia.

.163

[4.14]

.125

[3.18]

Dia.

.055

[1.40]

Typ.

Typ.

Dia.

.125

[3.18]

.163

[4.14]

.163

[4.14]

Dia.

.175

[4.44]

Typ.

Typ.

.055

[1.40]

Typ.

.163

[4.14]

Dia.

.163

[4.14]

.125

[3.18]

.175

[4.44]

.055

[1.40]

Typ.

Dia.
Typ.

Typ.

Typ.

.175

[4.45]

.163

[4.14]

.163

[4.14]

.125

[3.18]

2 Plcs.

.055

[1.40

]

± .003

± .076

.175

[4.45]

14, 16, 18, 20, 22 and 24 Circuit, Dual Row

Recommended PC Board
Hole Layouts for Vertical
and Blindmate Headers

.062 [1.57] thick board, tolerances
non-accumulative

Related Product Data

Vertical Headers

— pages 90-91

.209

[5.33]

.289

[7.34]

.0815

[2.070]

2 Plc.

.152

[3.86]

.055

[1.40]

Typ.

Dia.

Dia.

2 Plc.

.163

[4.14]

.209

[5.33]

.289

[7.34]

.163

[4.14]

Dia.

.055

[1.40]

Typ.

3 Plc.

.152

[3.86]

Dia.

.209

[5.33]

.289

[7.34]

.163

[4.14]

.163

[4.14]

.055

[1.40]

Typ.

Dia.

.0815

[2.070]

4 Plc.

.152

[3.86]

Dia.

Typ.

.209

[5.33]

.289

[7.34]

.163

[4.14]

.0815

[2.070]

4 Plc.

.163

[4.14]

Typ.

.055

[1.40]

Typ.

Dia.

.407

[10.35]

2 Plc.

.152

[3.86]
2 Plc.

Dia. 

.209

[5.33]

.289

[7.34]

.163

[4.14]

.163

[4.14]

Typ.

.055

[1.40]

Dia.

.152

[3.86]
2 Plc.

.489

[12.42]

2 Plc.

Typ.

Dia.

.209

[5.33]

.289

[7.34]

.163

[4.14]

.163

[4.14]

Dia.

.055

[1.40]

Typ.

Dia.

.152

[3.86]

Typ.

.209

[5.33]

.289

[7.34]

.163

[4.14]

Dia.

.055

[1.40]

Typ.

.163

[4.14]

.152

[3.86]

Dia. 2 Plc.

Typ.

.326

[8.28]
2 Plc.

22 Circuit, Dual Row

14 and 18 Circuit, Dual Row

16, 20 and 24 Circuit, Dual Row

4, 8 and 12 Circuit, Dual Row

2 Circuit, In-Line

.209

[5.33]

.289

[7.34]

Dia.

.055

[1.40]

.152

[3.86]

Dia.

1 Circuit

3 Circuit, In-Line

6 and 10 Circuit, Dual Row

Recommended PC Board
Hole Layouts for Right-
Angle Headers

.062 [1.57] thick board, tolerances
non-accumulative

Related Product Data

Right-Angle Headers

— page 92

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

94

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Mini-Universal MATE-N-LOK Connectors

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

Mini-Universal

MA

TE-N-LOK

Connectors

.163

[4.14]

Centerline

High

Density

Plug or

Cap housing

Locking Tab

Strain
Relief

Break off plastic
connecting Locking Tab
to Strain Relief

Close and Lock Strain Relief
around housing.
Insert Locking Tab to firmly
secure wires.

Step 1

Step 2

Strain Reliefs for Plug or
Cap Housings

Related Product Data

Housings

— pages 87-89

Technical Documents

— pages 83

and 205-206

These Strain Reliefs may also be used
with AMP-DUAC Receptacle housings
on page 126.

6 and 8 Circuit

9 Circuit

Style

Number of

A

Wire Bundle

Part Numbers

Circuits

Dim.

Dia. Range

UL94V-0 Nylon, White Color

Use With

172168-1

6

.920

.165-.220

794423-1

172160-1

23.36

4.19-5.59

172339-1

Dual Row

172331-1

8

.920

.180-.245

794370-1

770979-1

23.36

4.57-6.22

Style

Number of

Part Numbers

Circuits

Part Number

Use With

Plug

316454-1

172169-1

Matrix

9

172340-1

Cap

316455-1

172161-1
172332-1

Note: All part numbers are RoHS Compliant.

19

20

13

6

9

2.8
2PLC

19

33

4

6

9

2.8
2PLC

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

95

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Mini-Universal MATE-N-LOK Sealed Connector System

AMP

Soft Shell
Pin and Socket Connectors

Mini-Universal

MA

TE-N-LOK

Sealed

Connector

System

.163

[4.14]

Centerline

High

Density

Performance Characteristics

The Mini-Universal MATE-N-LOK
Connector performance characteristics
found on pages 95-96 are based on
free-hanging and panel mount connec-
tors, loaded with contacts crimped on
stranded wire.

Low Level Termination Resistance

20 milliohms max. total resistance
between wire crimps of a mated pin and
socket

Dielectric Withstanding Voltage

—

1.5 KVAC between adjacent circuits

Insulation Resistance

—

1000 megohms minimum between
adjacent circuits

Voltage Rating

—600 V AC or DC

Contact Retention

—8 lb. min.

per contact

Durability

—20 cycles, mating and

unmating

Product Facts —
Sealed Connector System

■

Splash-proof design allows
use in areas where high
humidity, intermittent liquid
splashing or foam-in appli-
cations require a sealed
connector for improved
electrical performance

■

Wire-to-wire and
wire-to-board

■

Dual row, 2 to 10 positions
(even only) and 16 positions

■

Mates with all standard
Mini-Universal MATE-N-LOK
connector housings and pin
headers (except Blindmate)

■

Positive, polarized keyed
and latched orientation to
ease application

■

Utilizes proven Mini-
Universal MATE-N-LOK
contacts with existing
application tooling

■

Tested to Sealing Level of
IP56 and IP57 per IEC 60529

■

Primarily used in
Appliance, Vending and
HVAC applications

■

Compact, durable housings

■

Pins and sockets can be
accommodated in the same
housings

■

Contacts fully protected in
the housings. Both pins and
sockets can be used on the
power supply wiring

■

Fully polarized to provide
proper plug-to-cap mating
incorporating a positive
locking mechanism to
help prevent accidental
disengagement of mated
connectors. Also facilitates
panel mounting

■

Free-hanging or panel mount

■

Connectors can be mounted
to .031-.079 [0.79-2.00]
thick panels

■

With seals, contacts accept
wire size range 26-18 AWG
[.12-.8 mm

2

] with insulation

diameter of .040-.083
[1.02-2.11]

■

.163 [4.14] centerline spacing

■

Not for interrupting current

Technical Documents

Product Specifications

108-1542-2 Mini-Universal MATE-N-LOK

Splash-Proof Seals

108-1542

Mini-Universal MATE-N-
LOK Connectors

108-1543

Mini-Universal MATE-N-
LOK Headers

Application Specification

114-13089 Mini-Universal MATE-N-LOK

Sealed Connector

Instruction Sheets

408-3234 Mini-Universal MATE-N-LOK

Connectors

411-5105 Mini-Universal MATE-N-LOK

Connectors

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

96

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Mini-Universal MATE-N-LOK Sealed Connector System

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

Mini-Universal

MA

TE-N-LOK

Sealed

Connector

System

.163

[4.14]

Centerline

High

Density

.320

[8.13]

.933

[23.70] 

.163

[4.14] 

.220 

[5.59] 

.599 

[15.22] 

.386 

[9.80] 

.486

[12.34]

Single Housing Cavity Plug Seal

Part Number 794995-1

.06.002

[1.50 ± 0.05

.291.004

[7.4 ± 0.1]

.118.004

[3.0 ± 0.1]

∅

.161004

[4.1 ± 0.1]

∅

.102

[2.6]

∅

.102

[2.6]

∅

.102

[2.6]

± .004

± [0.1]

.291 ± .004

[7.4 ± 0.1]

.06 ± .002

[1.50 ± 0.05]

∅

.157 ± .004

[4 ± 0.1]

Plug

Part Number 794894-1

(2 position shown)

.163

[4.14]

.220

[5.59]

.386

[9.80]

.933

[23.70]

.472

[11.99]

Cap

Part Number 794896-1

(2 position shown)

Wire Size

HDM

Hand

Range

Ins. Dia.

Material

Applicator

Tool

AWG [mm

2

]

Range

and Finish

Strip

Loose

Strip

Loose

Part No.

Part No.

Form

Piece

Form

Piece

Brass, Pre-tin

770901-1

770985-1

770902-1

770986-1

567066-3

3

Brass, Duplex

1

1-770901-0 1-770985-0

1-770902-0 1-770986-0

567066-4

3

91529-1

567066-5

3

Brass, Pre-tin

770903-1

770987-1

770904-1

770988-1

567067-1

2

Brass, Duplex

1

1-770903-0 1-770987-0

1-770904-0 1-770988-0

567067-2

2

91522-1

567067-3

2

1

Duplex Finish — Plated with .000030 [.000762] min. gold in mating area and .000100 [.00254] min. tin in crimping area over
.000050 [.00127] min. nickel underplate on entire contact.

2

HDM Applicator part number ending in -1 is used on AMPOMATOR CLS Machine with T or G Terminators, -2 is used on
AMP-O-LECTRIC Model K Machine, -3 is used on AMP-O-ELECTRIC Model G Machine. See pages 207-210 for further information.

3

HDM Applicator part number ending in -3 is used on AMPOMATOR CLS Machine with T or G Terminators, -4 is used on
AMP-O-LECTRIC Model K Machine, -5 is used on AMP-O-LECTRIC Model G Machine. See pages 207-210 for further information.

26 -22

.040-.060

[.12 -.3]

1.02-1.52

22 -18

.050-.083

[.3 -.8]

1.27-2.11

Contact Part Numbers (for use with Single Wire Seals)

Pin

Socket

Single Wire Seal

Part Number 794758-1

Note: Ganged Wire Seals are available; contact Technical Support.

Individual Wire Seals

Individual Wire Seal
Contacts

Number of

Interface

Plug

Cap

Vertical Headers

Right Angle Headers

Positions

Seals

for Sealing

for Sealing

for Sealing

for Sealing

2

794772-2

794894-1

794896-1

1-770872-X

1-770966-X

4

794772-4

794805-1

794939-1

1-770874-X

1-770968-X

6

794772-6

794895-1

794940-1

1-770875-X

10770969-X

8

794772-8

794821-1

794941-1

1-794073-X

1-770970-X

10

1-794772-0

794781-1

794942-1

1-770858-X

1-770971-X

16

1-1586362-6

794824-1

—

1-794075-X

1-770974-X

-0 for tin finish, -1 for duplex. See Mini-Universal MATE-N-LOK section for details

Interface Seals

.38

±

0.10

[9.68 

±

0.25]

.294

±

0.10

[7.47 

±

0.25]

.38 ± 0.10

[9.68 ± 0.25]

.294 ± 0.10

[7.47 ± 0.25]

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

97

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Mini-Universal MATE-N-LOK Connectors

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

Mini-Universal

MA

TE-N-LOK

Sealed

Connector

System

.163

[4.14]

Centerline

High

Density

Gang Wire Seal Contacts

New: Mini Universal
Gang Seals
No Seal Crimping
Required!

Number of

Interface

Gang

Plug

Cap

Vertical

Right Angle

Positions

Seals

Wire Seal

for Sealing

for Sealing

Headers

Headers

for Sealing*

for Sealing*

2

794772-2

1586359-2

794894-1

794896-1

1-770872-X

1-770966-X

4

794772-4

1586359-4

794805-1

794939-1

1-770874-X

1-770968-X

6

794772-6

1586359-6

794895-1

794940-1

1-770875-X

1-770969-X

8

794772-8

1586359-8

794821-1

794941-1

1-794073-X

1-770970-X

10

1-794772-0

1-1586359-0

794781-1

794942-1

1-770858-X

1-770971-X

16

1-1586362-6

1-1586359-6

794824-1

—

1-794075-X

1-770974-X

*-0 for tin finish, -1 for duplex. See Mini-Universal MATE-N-LOK section for details

Interface Seals

.38

±

0.10

[9.68 

±

0.25]

.294

±

0.10

[7.47 

±

0.25]

.163

[4.14]

Dim B

.386 ± .010

[9.8 ± 0.25]

± .010

[± 0.25]

Dim A

.032

[0.8]

Max

.38 ± 0.10

[9.68 ± 0.25]

.294 ± 0.10

[7.47 ± 0.25]

Wire Size

Insulation

Material

Pin

Socket

Range

Range

Finish

Strip Form

Loose Piece

Strip Form

Loose Piece

16 AWG

.050 - .083

Brass, Pre-tin

1586537-1

—

1586538-1

—

Brass, Duplex

1

1586537-3

—

1586538-3

—

18 - 22 AWG

.050 - .083

Brass, Pre-tin

794440-1

—

794831-1

—

Brass, Duplex

794440-3

—

794831-3

—

22 - 26 AWG

.050 - .069

Brass, Pre-tin

770901-1

770985-1

770902-1

770986-1

Brass, Duplex

1

1-770901-0

1-770985-0

1-770902-0

1-770986-0

1

Duplex Finish — Plated with .000030 [.000762] min. gold in mating area and .000100 [.00254] min. tin in crimping area over
.000050 [.00127] min. nickel underplate on entire contact.

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

98

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Engineering Notes

AMP

Soft Shell
Pin and Socket Connectors

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

99

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Mini-Universal MATE-N-LOK 2 Connectors

AMP

Soft Shell
Pin and Socket Connectors

Mini-Universal

MA

TE-N-LOK

2
Connectors

.163

[4.14]

Centerline

High

Density

Performance Characteristics

The Mini-Universal MATE-N-LOK 2
Connector performance characteristics
found on pages 99-100 are based on
free-hanging connectors, loaded with
contacts crimped on stranded wire.

Low Level Termination Resistance

20 milliohms max. total resistance
between wire crimps of a mated pin and
socket

Dielectric Withstanding Voltage

1500 V AC or DC between adjacent
circuits at sea level

Insulation Resistance

—

100 megohms minimum between
adjacent circuits

Voltage Rating

—600 V AC or DC

Contact Retention

—15 lb. min.

per contact

Durability

—25 cycles, mating and

unmating

Current Rating

—up to 10.5 amps

per circuit; 2 position

Mating Force

—2.5 lb. max. per circuit

Unmating Force

—0.25 lb. minimum

per circuit

Product Facts

■

One molded piece, second-
ary locking plug and cap
housing assemblies

■

Three-point stabilization to
provide better terminal
position

■

Fully polarized to provide
proper plug-to-cap mating

■

Lanceless contacts for
tangle-free handling

■

Toolless contact removal

■

Tin or duplex gold plated
contacts

■

Available in 2 through 24
circuit sizes wire-to-wire
and wire-to-board

■

Mates with standard Mini-
Universal MATE-N-LOK
headers and connectors

■

Contacts available in strip
and loose piece

■

Polarized housings available
in UL 94V-0 or UL 94V-2
flammability rated material

■

Mini-Universal MATE-N-LOK 2
pins and sockets can be
intermixed in Mini-Universal
MATE-N-LOK 2 housings

■

Mini-Universal MATE-N-LOK 2
pins and sockets can not be
used in standard Mini-
Universal MATE-N-LOK
housings

■

Contacts accept wire
size range 30-16 AWG
[.05-1.2 mm

2

]

■

.163 [4.14] centerline spacing

■

Not for interrupting current

■

Recognized under the
Component
Program of
Underwriters Laboratories
Inc. to US and Canadian
Standards, File No. E28476

Termination

Contact

Resistance

Crimp

Wire Size

Test

Resistance

Tensile Force

AWG

mm

2

Current

Milliohms

Force (Min.)

(Amps)

(Max. Init.)

lbs.

N

30

.05

—

—

—

—

28

.08

—

—

—

—

26

.12

—

—

4

18

24

.2

—

—

—

—

22

.3

—

—

11

49

20

.5

—

—

13

58

18

.8

—

—

15

67

16

1.2

—

—

18

80

Technical Documents

Product Specifications

108-1693

Mini-Universal MATE-N-LOK 2
Connectors

108-1694

Mini-Universal MATE-N-LOK 2
Headers

Application Specification

114-1111

Mini-Universal MATE-N-LOK 2
Connectors

Instruction Sheet

408-3393

Mini-Universal MATE-N-LOK 2
Connectors

Mini-Universal MATE-N-LOK 2 connec-
tors also will withstand the following tests:

Housing Lock Strength

—6 lb. min.

Thermal Shock

— -55°C to +105°C

Temperature-Humidity Cycling

—

25°C to 65°C at 95 RH

Vibration

—10-55-10 cycles per

minute at .06 inch total excursion

Physical Shock

—18 drops,

50 G half-sine at 11 milliseconds

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

100

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Mini-Universal MATE-N-LOK 2 Connectors

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

Mini-Universal

MA

TE-N-LOK

2

Connectors

.163

[4.14]

Centerline

High

Density

Performance
Characteristics

(Continued)

Maximum Current

—Maximum

current rating of Mini-Universal
MATE-N-LOK 2 connectors is limited by
the maximum operating temperature of
the housings which is 105°C (gold) or
85°C (tin) including the temperature rise
of the contacts which is a maximum of
30°C. There are several variables which
have a direct effect on this maximum
current-carrying capability for a given
connector and must be considered for
each application. These variables are:

Wire Size

—Larger diameter wire will

carry more current since it has less
internal resistance to current flow and
thus generates less heat. Longer wire
lengths also enhance current-carrying
capabilities since the wire conducts heat
away from the connector.

Connector Size

—In general, the more

circuits in a connector, the less current
can be carried.

Ambient Temperature

—The higher

the ambient temperature, the less current
can be carried in any given connector.

Printed Wiring Board Conductor
Size

—The finished trace conductor

width and thickness should be maxi-
mized to allow for the greatest current-
carrying capacity and heat dissipation.

Contacts

Pin diameter .039 [0.99]

Material

Brass

Stock Thickness .010 [0.25]

These contacts can be used in either
Mini-Universal MATE-N-LOK 2 Plug or
Cap housings

only

.

Related Product Data

Product Specifications

108-1693 Mini-Universal MATE-N-LOK 2

Connectors

108-1694 Mini-Universal MATE-N-LOK 2

Headers

Application Specification

114-1111 Mini-Universal MATE-N-LOK 2

Connectors

Performance Characteristics

—

pages 99-100

Housings

— pages 101-102

Technical Documents

— pages 99

and 205-206

Current Rating Verification for 30°C Maximum Temperature Rise 100% Energized

Pin

Socket

Contact Part Numbers

HDM

Hand

Wire Size

Ins. Dia.

Finish

Pin

Socket

Applicator

Tool

Range

Range

Strip

Loose

Strip

Loose

Part No.

Part No.

AWG [mm

2

]

Form

Piece

Form

Piece

30 -26

.035 -.050

Pre-tin

794216-1

794224-1

794217-1

794225-1

567418-1

2

567418-2

2

90717-2

[.05 -.12]

.889 -1.27

Duplex

1

1-794216-0

1-794224-0

1-794217-0 1-794225-0

567418-3

2

26 -22

.047 -.069

Pre-tin

794218-1

794226-1

794219-1

794227-1

567066-3

3

567066-4

3

91529-1

[.12 -.3]

1.19 -1.75

Duplex

1

1-794218-0

1-794226-0

1-794219-0 1-794227-0

567066-5

3

22 -18

.059 -.094

Pre-tin

794220-1

794228-1

794221-1

794229-1

680854-1

2

680854-2

2

91522-1

[.3 -.8]

1.50 -2.39

Duplex

1

1-794220-0

1-794228-0

1-794221-0 1-794229-0

680854-3

2

20-16

.079 -.126

Pre-tin

794222-1

794230-1

794223-1

794231-1

680582-2

2

[.5-1.2]

2.01-3.20

Duplex

1

1-794222-0

1-794230-0

1-794223-0 1-794231-0

680582-3

2

91594-1

1

Duplex Finish — Plated with .000030 [.000762] min. gold in mating area and .000100 [.00254] min. tin in
crimping area over .000050 [.00127] min. nickel underplate on entire contact.

2

HDM Applicator part number ending in -1 is used on AMPOMATOR CLS Machine with T or G Terminators, -2 is used
on AMP-O-LECTRIC Model K Machine, -3 is used on AMP-O-ELECTRIC Model G Machine.

3

HDM Applicator part number ending in -3 is used on AMPOMATOR CLS Machine with T or G Terminators, -4 is used
on AMP-O-LECTRIC Model K Machine, -5 is used on AMP-O-LECTRIC Model G Machine.

See pages 207-210 for further information.

Note: All part numbers are RoHS Compliant.

Not to be used with Mini-Universal MATE-N-LOK Connectors

.775

[19.69]

.775

[19.69]

10.5

Amps

max.

6.75

Amps

max.

Current

Rating

(Amperes)

0

5

10

15

105

100

90

80

70

60

50

40

-35

-45

-55

110

75

30

30

25

20

15

10

5

0

Temperature Rise (Degrees C)

Current is limited above 75° C so
as not to exceed 105° C (maximum
operating temperature) once the 
t–rise is added to the ambient

18 AWG

24 AWG

Ambient Temperature (Degrees C)

7.5

Amps

max.

5

Amps

max.

Current

Rating

(Amperes)

0

5

10

15

105

100

90

80

70

60

50

40

-35

-45

-55

110

75

30

30

25

20

15

10

5

0

Temperature Rise (Degrees C)

Current is limited above 75° C so
as not to exceed 105° C (maximum
operating temperature) once the 
t–rise is added to the ambient

18 AWG

24 AWG

Ambient Temperature (Degrees C)

6 Circuit Connector (Wire-to-Wire)

2 Circuit Connector (Wire-to-Wire)

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

101

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Mini-Universal MATE-N-LOK 2 Connectors

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

Mini-Universal

MA

TE-N-LOK

2
Connectors

.163

[4.14]

Centerline

High

Density

Housings

Free-Hanging

.163 [4.14] Centerline spacing

Related Product Data

Product Specifications

108-1693 Mini-Universal MATE-N-LOK 2

Connectors

108-1694 Mini-Universal MATE-N-LOK 2

Headers

Performance Characteristics

—

pages 99-100

Contacts

— page 100

Technical Documents

— pages 99

and 205-206

Mating Headers

—pages 103-105

2 and 3 Circuit, In-Line

4 and 6 Circuit, Dual Row

Number

Housing Part Numbers

of

A

UL94V-0 Nylon, White Color

UL94V-2 Nylon, Natural Color

Circuits

Dimension

Plug

Cap

Plug

Cap

2

.405

794184-1

794185-1

794237-1

794238-1

10.29

3

.405

794186-1

794187-1

794239-1

794240-1

10.29

Number

Housing Part Numbers

of

A

UL94V-0 Nylon, White Color

UL94V-2 Nylon, Natural Color

Circuits

Dimension

Plug

Cap

Plug

Cap

4

.571

794188-1

794189-1

794241-1

794242-1

14.50

6

.736

794190-1

794191-1

794243-1

794244-1

18.70

A

Max.

.163

[4.14]

.935

[23.75]

Max.

.345

[8.76]

.679

[17.25]

Max.

A

Max.

.163

[4.14]

.965

[24.51]

Max.

.571

[14.50]

Max.

A

Max.

.163

[4.14]

.844

[21.44]

.935

[23.75]

Max.

.345

[8.76]

A

Max.

.163

[4.14]

.965

[24.51]

Max.

.736

[18.69]

Max.

A

Max.

.163

[4.14]

.679

[17.25]

Max.

.935

[23.75]

Max.

.345

[8.76]

A

Max.

.163

[4.14]

.965

[24.51]

Max.

.571

[14.50]

Max.

Keying Plug

Material

UL94V-0 Nylon, white color

.070

[1.78]

.920

[23.37]

.065

[1.65]

.098

[2.49]

.098

[2.49]

Part Number 794369-1

Plug

Cap

Cap

Plug

Plug

Cap

Note: All part numbers are RoHS Compliant.

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

102

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Mini-Universal MATE-N-LOK 2 Connectors

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

Mini-Universal

MA

TE-N-LOK

2

Connectors

.163

[4.14]

Centerline

High

Density

.965

[24.51]

Max.

.736

[18.69]

Max.

A

Max.

.935

[23.75]

Max.

.345

[8.76]

.844

[21.44]

Max.

A

Max.

Housings

Free-Hanging

.163 [4.14] Centerline spacing

Related Product Data

Product Specifications

108-1693 Mini-Universal MATE-N-LOK 2

Connectors

108-1694 Mini-Universal MATE-N-LOK 2

Headers

Performance Characteristics

—

pages 99-100

Contacts

—page 100

Keying Plug

—page 101

Technical Documents

— pages 99

and 205-206

Mating Headers

—pages 103-105

9, 12 and 15 Circuit,
Matrix

8 through 24 Circuit,
Dual Row

Number

Housing Part Numbers

of

A

UL94V-0 Nylon, White Color

UL94V-2 Nylon, Natural Color

Circuits

Dimension

Plug

Cap

Plug

Cap

9

.736

794194-1

794195-1

794247-1

794248-1

18.69

12

.901

794200-1

794201-1

794253-1

794254-1

22.89

15

1.067

794204-1

794205-1

794257-1

794258-1

27.10

Number

Housing Part Numbers

of

A

UL94V-0 Nylon, White Color

UL94V-2 Nylon, Natural Color

Circuits

Dimension

Plug

Cap

Plug

Cap

8

.899

794192-1

794193-1

794245-1

794246-1

22.84

10

1.062

794196-1

794197-1

794249-1

794250-1

26.98

12

1.225

794198-1

794199-1

794251-1

794252-1

31.12

14

1.388

794202-1

794203-1

794255-1

794256-1

35.26

16

1.551

794206-1

794207-1

794259-1

794260-1

39.40

18

1.714

794208-1

794209-1

794261-1

794262-1

43.54

20

1.877

794210-1

794211-1

794263-1

794264-1

47.68

22

2.040

794212-1

794213-1

794265-1

794266-1

51.82

24

2.203

794214-1

794215-1

794267-1

794268-1

55.96

.163

[4.14]

.163

[4.14]

A

Max.

.571

[14.50]

.965

[24.51]

Max.

Max.

.163

[4.14]

.163

[4.14]

A

Max.

.679

[17.25]

.935

[23.75]

Max.

.345

[8.76]

Max.

Cap

Plug

Plug

Cap

Note: All part numbers are RoHS Compliant.

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

103

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Mini-Universal MATE-N-LOK 2 Connectors

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

Mini-Universal

MA

TE-N-LOK

2
Connectors

.163

[4.14]

Centerline

High

Density

Vertical PC Board
Pin Headers

.163 [4.14] Centerline spacing

Material

Housing

— Nylon, white

Flammability Rating

— UL94V-0

Contacts

— Brass

Solder tail diameter .039 [1.00]

Related Product Data

Product Specifications

108-1693 Mini-Universal MATE-N-LOK 2

Connectors

108-1694 Mini-Universal MATE-N-LOK 2

Headers

Performance Characteristics

—

pages 99-100

Recommended PC Board Hole
Layout

—page 106

Technical Documents

— pages 99

and 205-206

Mating Connectors

Mini-Universal MATE-N-LOK 2

Plug Housings— pages 101-102

Mini-Universal MATE-N-LOK

Plug Housings— pages 87-89

2 and 3 Circuit, In-Line

9, 12 and 15 Circuit, Matrix

4, 6, 8, 10 and 12 Circuit, Dual Row

.220

[5.58]

.531

[13.49]

.030

[0.76]

.387

[9.83]

.175

[4.44]

.175

[4.44]

.030

[.762]

.531

[13.49]

.175

[4.44]

.030

[.762]

.531

[13.49]

A

A

A

.550

[13.97]

Mates with Plug Housing

Vertical Pin Header Part Numbers

Part Number

Number of

Style

A

Pin

With

Without

(Using Socket Contacts)

Circuits

Dim.

Finish

Drain Holes

Drain Holes

Mini-Universal

Mini-Universal

MATE-N-LOK

MATE-N-LOK 2

2

In-Line

.387

Tin

1

1-770166-0

1-770872-0

172165-1

794184-1

9.83

Duplex

2

1-770166-1

1-770872-1

3

In-Line

.550

Tin

1

1-770170-0

1-770873-0

172166-1

794186-1

13.97

Duplex

2

1-770170-1

1-770873-1

4

Dual Row

.387

Tin

1

1-770174-0

1-770874-0

172167-1

794188-1

9.83

Duplex

2

1-770174-1

1-770874-1

6

Dual Row

.550

Tin

1

1-770178-0

1-770875-0

172168-1

794190-1

13.97

Duplex

2

1-770178-1

1-770875-1

8

Dual Row

.713

Tin

1

1-794065-0

1-794073-0

770579-1

794192-1

18.11

Duplex

2

1-794065-1

1-794073-1

9

Matrix

.551

Tin

1

1-770182-0

1-770876-0

172169-1

794194-1

14.00

Duplex

2

1-770182-1

1-770876-1

10

Dual Row

.877

Tin

1

1-770743-0

1-770858-0

770580-1

794196-1

22.28

Duplex

2

1-770743-1

1-770858-1

Dual Row

1.039

Tin

1

1-794066-0

1-770621-0

770581-1

794198-1

12

26.39

Duplex

2

1-794066-1

1-770621-1

Matrix

.713

Tin

1

1-770186-0

1-794040-0

172170-1

794200-1

18.11

Duplex

2

1-770186-1

1-794040-1

14

Dual Row

1.202

Tin

1

1-794067-0

1-794074-0

770582-1

794202-1

30.53

Duplex

2

1-794067-1

1-794074-1

15

Matrix

.877

Tin

1

1-770190-0

1-770859-0

172171-1

794204-1

22.28

Duplex

2

1-770190-1

1-770859-1

16

Dual Row

1.365

Tin

1

1-794068-0

1-794075-0

770583-1

794206-1

34.67

Duplex

2

1-794068-1

1-794075-1

18

Dual Row

1.528

Tin

1

1-794069-0

1-794076-0

770584-1

794208-1

38.81

Duplex

2

1-794069-1

1-794076-1

20

Dual Row

1.691

Tin

1

1-794070-0

1-794077-0

770585-1

794210-1

42.95

Duplex

2

1-794070-1

1-794077-1

22

Dual Row

1.854

Tin

1

1-794071-0

1-794078-0

770586-1

794212-1

47.09

Duplex

2

1-794071-1

1-794078-1

24

Dual Row

2.017

Tin

1

1-794072-0

1-794079-0

770587-1

794214-1

51.23

Duplex

2

1-794072-1

1-794079-1

1

Tin Finish — Plated with .000150 [.00381] min. tin over .000050 [.00127] min. nickel underplate on entire contact.

2

Duplex Finish — Plated with .000030 [.000762] min. gold in mating area and matte tin on solder tail end over
.000050 [.00127] min. nickel underplate on entire contact.

.387

[9.83]

A

14, 16, 18, 20, 22 and 24 Circuit, Dual Row

.175

[4.44]

.030

[.762]

.531

[13.49]

Note: All part numbers are RoHS Compliant.

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

104

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Mini-Universal MATE-N-LOK 2 Connectors

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

Mini-Universal

MA

TE-N-LOK

2

Connectors

.163

[4.14]

Centerline

High

Density

Vertical PC Board
Blindmate Pin Headers

.163 [4.14] Centerline spacing

Material

Housing

— Nylon, white

Flammability Rating

— UL94V-0

Contacts

— Brass

Solder tail diameter .039 [1.00]

Related Product Data

Product Specifications

108-1693 Mini-Universal MATE-N-LOK 2

Connectors

108-1694 Mini-Universal MATE-N-LOK 2

Headers

Performance Characteristics

—

pages 99-100

Recommended PC Board Hole
Layout

—page 106

Technical Documents

— pages 99

and 205-206

Mating Connectors

Mini-Universal MATE-N-LOK 2

Plug Housings— pages 101-102

Mini-Universal MATE-N-LOK

Plug Housings— pages 87-89

9, 12 and 15 Circuit,
Matrix

4, 6, 8 and 10 Circuit,
Dual Row

Mates with Plug Housing

Number of

A

Pin

Pin Header Part Numbers

Part Number

Circuits

Style

Dim.

Finish

with Drain Holes

(Using Socket Contacts)

Mini-Universal

Mini-Universal

MATE-N-LOK

MATE-N-LOK 2

4

Dual Row

.645

Tin

1

1-794325-0

172167-1

794188-1

16.38

Duplex

2

1-794325-1

6

Dual Row

.808

Tin

1

1-794326-0

172168-1

794190-1

20.52

Duplex

2

1-794326-1

8

Dual Row

.971

Tin

1

1-794327-0

770579-1

794192-1

24.66

Duplex

2

1-794327-1

9

Matrix

.808

Tin

1

1-794432-0

172169-1

794194-1

20.52

Duplex

2

1-794432-1

10

Dual Row

1.134

Tin

1

1-794328-0

770580-1

794196-1

28.80

Duplex

2

1-794328-1

12

Matrix

.971

Tin

1

1-794329-0

172170-1

794200-1

24.66

Duplex

2

1-794329-1

15

Matrix

1.134

Tin

1

1-794330-0

172171-1

794204-1

28.80

Duplex

2

1-794330-1

1

Tin Finish — Plated with .000150 [.00381] min. tin over .000050 [.00127] min. nickel underplate on entire contact.

2

Duplex Finish — Plated with .000030 [.000762] min. gold in mating area and matte tin on solder tail end over
.000050 [.00127] min. nickel underplate on entire contact.

.645

[16.38]

A

.808

[20.52]

A

.215

[5.46]

.030

[0.76]

.640

[16.26]

.215

[5.46]

.030

[0.76]

.640

[16.26]

Note: All part numbers are RoHS Compliant.

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

105

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Mini-Universal MATE-N-LOK 2 Connectors

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

Mini-Universal

MA

TE-N-LOK

2
Connectors

.163

[4.14]

Centerline

High

Density

.386

[9.80]

A

.500

[12.70]

.030

[0.76]

.236

[5.99]

.145

[3.68]

.270

[6.86]

.500

[12.70]

.030

[0.76]

.236

[5.99]

.145

[3.68]

.270

[6.86]

.225

[5.72]

A

.500

[12.70]

.030

[0.76]

.236

[5.99]

.145

[3.68]

.270

[6.86]

Right-Angle PC Board
Pin Headers

.163 [4.14] Centerline spacing

Material

Housing

— Nylon, white color

Flammability Rating

— UL94V-0

Contacts

— Brass

Solder tail diameter .039 [1.00]

Related Product Data

Product Specification

108-1694 Mini-Universal MATE-N-LOK 2

Headers

Performance Characteristics

—

pages 99-100

Recommended PC Board Hole
Layout

— page 106

Technical Documents

— pages 99

and 205-206

Mating Connectors

Mini-Universal MATE-N-LOK 2

Plug Housings— pages 101-102

Mini-Universal MATE-N-LOK

Plug Housings— pages 87-89

With Board Lock Feature

2 and 3 Circuit, In-Line

4, 6, 8, 10 and 12 Circuit, Dual Row

14, 16, 18, 20, 22 and 24 Circuit, Dual Row

.386

[9.80]

A

Pin Header

Mates with Plug Housing

Number of

A

Pin

Part Number

Part Number

Circuits

Style

Dim.

Finish

with Board Lock

(Using Socket Contacts)

Mini-Universal

Mini-Universal

MATE-N-LOK

MATE-N-LOK 2

2

In-line

.388

Tin

1

1-770966-0

172165-1

794184-1

9.86

Duplex

2

1-770966-1

3

In-line

.551

Tin

1

1-770967-0

172166-1

794186-1

14.00

Duplex

2

1-770967-1

4

Dual Row

.388

Tin

1

1-770968-0

172167-1

794188-1

9.86

Duplex

2

1-770968-1

6

Dual Row

.551

Tin

1

1-770969-0

172168-1

794190-1

14.00

Duplex

2

1-770969-1

8

Dual Row

.714

Tin

1

1-770970-0

770579-1

794192-1

18.14

Duplex

2

1-770970-1

10

Dual Row

.877

Tin

1

1-770971-0

770580-1

794196-1

22.28

Duplex

2

1-770971-1

12

Dual Row

1.040

Tin

1

1-770972-0

770581-1

794198-1

26.42

Duplex

2

1-770972-1

14

Dual Row

1.203

Tin

1

1-770973-0

770582-1

794202-1

30.56

Duplex

2

1-770973-1

16

Dual Row

1.366

Tin

1

1-770974-0

770583-1

794206-1

34.70

Duplex

2

1-770974-1

18

Dual Row

1.529

Tin

1

1-794105-0

770584-1

794208-1

38.84

Duplex

2

1-794105-1

20

Dual Row

1.692

Tin

1

1-794106-0

770585-1

794210-1

42.98

Duplex

2

1-794106-1

22

Dual Row

1.855

Tin

1

1-794107-0

770586-1

794212-1

47.12

Duplex

2

1-794107-1

24

Dual Row

2.018

Tin

1

1-794108-0

770587-1

794214-1

51.26

Duplex

2

1-794108-1

1

Tin Finish — Plated with .000150 [.00381] min. tin over .000050 [.00127] min. nickel underplate on entire contact.

2

Duplex Finish — Plated with .000030 [.000762] min. gold in mating area and matte tin on solder tail end over
.000050 [.00127] min. nickel underplate on entire contact.

Note: All part numbers are RoHS Compliant.

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

106

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Mini-Universal MATE-N-LOK 2 Connectors

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

Mini-Universal

MA

TE-N-LOK

2

Connectors

.163

[4.14]

Centerline

High

Density

2 and 3 Circuit, In-Line

9, 12 and 15 Circuit, Matrix

4, 6, 8, 10 and 12 Circuit,

Dual Row

.175

[4.44]

Dia.

.163

[4.14]

.125

[3.18]

Dia.

.055

[1.40]

Typ.

Typ.

Dia.

.125

[3.18]

.163

[4.14]

.163

[4.14]

Dia.

.175

[4.44]

Typ.

Typ.

.055

[1.40]

Typ.

.163

[4.14]

Dia.

.163

[4.14]

.125

[3.18]

.175

[4.44]

.055

[1.40]

Typ.

Dia.
Typ.

Typ.

Typ.

.175

[4.45]

.163

[4.14]

.163

[4.14]

.125

[3.18]

2 Plcs.

.055

[1.40

]

±

.003

±

.076

.175

[4.45]

14, 16, 18, 20, 22 and 24 Circuit, Dual Row

Recommended PC Board
Hole Layouts for Vertical
and Blindmate Headers

.062 [1.57] thick board, tolerances
non-accumulative

Related Product Data

Vertical Headers

— pages 103-104

.209

[5.33]

.289

[7.34]

.0815

[2.070]

2 Plc.

.152

[3.86]

.055

[1.40]

Typ.

Dia.

Dia.

2 Plc.

.163

[4.14]

.209

[5.33]

.289

[7.34]

.163

[4.14]

Dia.

.055

[1.40]

Typ.

3 Plc.

.152

[3.86]

Dia.

.209

[5.33]

.289

[7.34]

.163

[4.14]

.163

[4.14]

.055

[1.40]

Typ.

Dia.

.0815

[2.070]

4 Plc.

.152

[3.86]

Dia.

Typ.

.209

[5.33]

.289

[7.34]

.163

[4.14]

.0815

[2.070]

4 Plc.

.163

[4.14]

Typ.

.055

[1.40]

Typ.

Dia.

.407

[10.35]

2 Plc.

.152

[3.86]
2 Plc.

Dia. 

.209

[5.33]

.289

[7.34]

.163

[4.14]

.163

[4.14]

Typ.

.055

[1.40]

Dia.

.152

[3.86]
2 Plc.

.489

[12.42]

2 Plc.

Typ.

Dia.

.209

[5.33]

.289

[7.34]

.163

[4.14]

.163

[4.14]

Dia.

.055

[1.40]

Typ.

Dia.

.152

[3.86]

Typ.

.209

[5.33]

.289

[7.34]

.163

[4.14]

Dia.

.055

[1.40]

Typ.

.163

[4.14]

.152

[3.86]

Dia. 2 Plc.

Typ.

.326

[8.280]

2 Plc.

22 Circuit

14 and 18 Circuit

16, 20 and 24 Circuit

4, 8 and 12 Circuit

2 Circuit

3 Circuit

6 and 10 Circuit

Recommended PC Board
Hole Layouts for Right-
Angle Headers

.062 [1.57] thick board, tolerances
non-accumulative

Related Product Data

Right-Angle Headers

— page 105

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

107

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Mini-Universal MATE-N-LOK 2 Connectors

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

Mini-Universal

MA

TE-N-LOK

2
Connectors

.163

[4.14]

Centerline

High

Density

Connector Part Number

Mating Connector Part Number

PC Board Pin Headers

4

Number

Flammability

Style

Plug

1

Cap

1

Vertical

Right-Angle

of

Rating

Housing

Housing

Plating

With

Without

Blindmate

Board

Circuits

Part No.

Part No.

Drain Holes

Drain Holes

Lock

UL94V-2

In-Line

794237-1

794238-1

—

—

—

—

—

2

UL94V-0

In-Line

794184-1

794185-1

Tin

3

1-770166-0 1-770872-0

—

1-770966-0

Duplex

2

1-770166-1 1-770872-1

—

1-770966-1

UL94V-2

In-Line

794239-1

794240-1

—

—

—

—

—

3

UL94V-0

In-Line

794186-1

794187-1

Tin

3

1-770170-0 1-770873-0

—

1-770967-0

Duplex

2

1-770170-1 1-770873-1

—

1-770967-1

UL94V-2

Dual Row 794241-1

794242-1

—

—

—

—

—

4

UL94V-0

Dual Row 794188-1

794189-1

Tin

3

1-770174-0 1-770874-0 1-794325-0 1-770968-0

Duplex

2

1-770174-1 1-770874-1 1-794325-1 1-770968-1

UL94V-2

Dual Row 794243-1

794244-1

—

—

—

—

—

6

UL94V-0

Dual Row 794190-1

794191-1

Tin

3

1-770178-0 1-770875-0 1-794326-0 1-770969-0

Duplex

2

1-770178-1 1-770875-1 1-794326-1 1-770969-1

UL94V-2

Dual Row 794245-1

794246-1

—

—

—

—

—

8

UL94V-0

Dual Row 794192-1

794193-1

Tin

3

1-794065-0 1-794073-0 1-794327-0 1-770970-0

Duplex

2

1-794065-1 1-794073-1 1-794327-1 1-770970-1

UL94V-2

Matrix

794247-1

794248-1

—

—

—

—

—

9

UL94V-0

Matrix

794194-1

794195-1

Tin

3

1-770182-0 1-770876-0 1-794432-0

—

Duplex

2

1-770182-1 1-770876-1 1-794432-1

—

UL94V-2

Dual Row 794249-1

794250-1

—

—

—

—

—

10

UL94V-0

Dual Row 794196-1

794197-1

Tin

3

1-770743-0 1-770858-0 1-794328-0 1-770971-0

Duplex

2

1-770743-1 1-770858-1 1-794328-1 1-770971-1

UL94V-2

Matrix

794253-1

794254-1

—

—

—

—

—

Dual Row 794251-1

794252-1

—

—

—

—

—

12

Matrix

794200-1

794201-1

Tin

3

1-770186-0 1-794040-0 1-794329-0

—

UL94V-0

Duplex

2

1-770186-1 1-794040-1 1-794329-1

—

Dual Row 794198-1

794199-1

Tin

3

1-794066-0 1-770621-0

—

1-770972-0

Duplex

2

1-794066-1 1-770621-1

—

1-770972-1

UL94V-2

Dual Row 794255-1

794256-1

—

—

—

—

—

14

UL94V-0

Dual Row 794202-1

794203-1

Tin

3

1-794067-0 1-794074-0

—

1-770973-0

Duplex

2

1-794067-1 1-794074-1

—

1-770973-1

UL94V-2

Matrix

794257-1

794258-1

—

—

—

—

—

15

UL94V-0

Matrix

794204-1

794205-1

Tin

3

1-770190-0 1-770859-0 1-794330-0

—

Duplex

2

1-770190-1 1-770859-1 1-794330-1

—

UL94V-2

Dual Row 794259-1

794260-1

—

—

—

—

—

16

UL94V-0

Dual Row 794206-1

794207-1

Tin

3

1-794068-0 1-794075-0

—

1-770974-0

Duplex

2

1-794068-1 1-794075-1

—

1-770974-1

UL94V-2

Dual Row 794261-1

794262-1

—

—

—

—

—

18

UL94V-0

Dual Row 794208-1

794209-1

Tin

3

1-794069-0 1-794076-0

—

1-794105-0

Duplex

2

1-794069-1 1-794076-1

—

1-794105-1

UL94V-2

Dual Row 794263-1

794264-1

—

—

—

—

—

20

UL94V-0

Dual Row 794210-1

794211-1

Tin

3

1-794070-0 1-794077-0

—

1-794106-0

Duplex

2

1-794070-1 1-794077-1

—

1-794106-1

UL94V-2

Dual Row 794265-1

794266-1

—

—

—

—

—

22

UL94V-0

Dual Row 794212-1

794213-1

Tin

3

1-794071-0 1-794078-0

—

1-794107-0

Duplex

2

1-794071-1 1-794078-1

—

1-794107-1

UL94V-2

Dual Row 794267-1

794268-1

—

—

—

—

—

24

UL94V-0

Dual Row 794214-1

794215-1

Tin

3

1-794072-0 1-794079-0

—

1-794108-0

Duplex

2

1-794072-1 1-794079-1

—

1-794108-1

1

Mini-Universal MATE-N-LOK 2 plug and cap housings accept pin or socket contacts. Use the appropriate contacts in
the plug housing as required by the mating connector. All

Plugs

and

Caps

are

free-hanging

.

2

Duplex Finish — Plated with .000030 [.000762] min. gold in mating area and matte tin on solder tail end over
.000050 [.00127] min. nickel underplate on entire contact.

3

Tin Finish — Plated with .000150 [.00381] min. tin over .000050 [.00127] min nickel underplate on entire contact.

4

All PC Board pin headers have 94V-0 flammability rating and can mate to V-0 or V-2 plug housings.

Mini-Universal
MATE-N-LOK 2 Connector
Mating Combinations

Note: All part numbers are RoHS Compliant.

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

108

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Engineering Notes

AMP

Soft Shell
Pin and Socket Connectors

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

109

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

(MR) Miniature Rectangular Connectors

AMP

Soft Shell
Pin and Socket Connectors

High

Density

(MR)

Miniature

Rectangular

Connectors

.165

[4.20]

Centerline

Performance Characteristics

The Miniature Rectangular Connector
performance characteristics found on
pages 109-110 are based on free-hanging
and panel mount connectors, loaded
with contacts crimped on stranded wire.

Dielectric Withstanding Voltage

2.5 KVAC between adjacent circuits

Insulation Resistance

—

1500 megohms minimum initial between
adjacent circuits

Voltage Rating

—250 V AC

Connector Mating

—

Split Pin — 1.0 lb. max. per circuit

Connector Unmating

—

Split Pin — .25 lb. min. per circuit

Contact Insertion Force

—

1.75 lb. max. per contact

Contact Retention

—10 lb. min.

per contact

Durability

—25 cycles, mating and

unmating

Application Specification

114-1014 (MR) Miniature Rectangular

Contacts

Instruction Sheet

408-3231 Pin, Socket, Housing,

Contacts, and Accessories

Product Facts

■

Housings positively lock
to help prevent accidental
disengagement

■

Either cap or plug housing
can be mounted in same
rectangular panel cutout
without additional hardware

■

UL94V-0 housings

■

Plug and cap design
includes molded-in polariz-
ing feature for proper mating

■

Numbered cavities for easy
circuit identification

■

Egg crate design of plug half
fully encloses socket con-
tacts, reducing shock hazard

■

Molded skirt extension on
cap protects pin contacts

■

Strain reliefs for 6 through
36 positions are available

■

Choice of tin or gold plated
contacts

■

Not for interrupting current

■

Socket solder tail contacts
available for hot side PC
Board mounting

■

High density achieved
through .165 [4.19] contact
centerline spacing

■

Extraction tool removes both
pins and sockets

■

Contacts accept 26-18 AWG
[.12-.8 mm

2

] wire sizes and

insulation diameters of
.025-.115 [.635-2.92]

■

Same applicator crimps pins
and sockets

■

Vertical PC Board pin head-
ers are available

■

Pin header standoffs on
housings at board interface
facilitates gas venting and
cooling during soldering

■

Recognized under the
Component
Program of
Underwriters Laboratories
Inc., File No. E28476

■

Certified by Canadian
Standards Association,
File No. LR 7189

R

Technical Documents

Product Specifications

108-1022 (MR) Miniature Rectangular

Connectors

108-1078 (MR) Miniature Rectangular

Headers

R

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

110

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

(MR) Miniature Rectangular Connectors

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

(MR)

Miniature

Rectangular

Connectors

.165

[4.20]

Centerline

High

Density

Performance
Characteristics

(Continued)

Maximum Current

—Maximum

current rating of Miniature Rectangular
connectors is limited by the maximum
operating temperature of the housings
which is 105°C including the tempera-
ture rise of the contacts which is a
maximum of 30°C. There are several
variables which have a direct effect on
this maximum current-carrying capabil-
ity for a given connector and must
be considered for each application.
These variables are:

Wire Size

—Larger diameter wire will

carry more current since it has less
internal resistance to current flow and
thus generates less heat. Longer wire
lengths also enhance current-carrying
capabilities since the wire conducts heat
away from the connector.

Connector Size

—In general, the more

circuits in a connector, the less current
can be carried.

Ambient Temperature

—The higher

the ambient temperature, the less current
can be carried in any given connector.

Printed Wiring Board Conductor
Size

—The finished trace conductor

width and thickness should be maxi-
mized to allow for the greatest current-
carrying capacity and heat dissipation.

Miniature Rectangular connectors also
will withstand the following tests:

Vibration

—10-55-10 cycles per

minute at .06 inch total excursion

Physical Shock

—18 drops, 50 G

sawtooth at 10 milliseconds

Housing Panel Retention

—

50 lb. min.

Housing Lock Strength

—20 lb. min.

Thermal Shock

— -55°C to +85°C

Temperature-Humidity Cycling

—

25°C to 65°C at 95 RH

Corrosion

—48 hr. at 5% salt

concentration

Related Product Data

Product Specifications

108-1022 (MR) Miniature Rectangular

Connectors

108-1078 (MR) Miniature Rectangular

Headers

Current Rating Verification for 30°C Maximum Temperature Rise 100% Energized

Wire-to-Wire
MR Calculated Current Table

Number of

Wire Gauge

Circuits

18

20

22

24

26

2

9.00

8.00

6.50

5.50

5.00

3

8.50

7.00

6.00

5.00

4.50

4

7.00

6.50

5.50

5.00

4.00

6

6.00

6.00

5.00

4.00

4.00

9

5.00

5.00

4.00

4.00

3.50

12

4.50

4.50

4.00

3.50

3.00

15

4.50

4.00

3.50

3.00

2.50

20

4.00

4.00

3.50

3.00

2.50

24

4.00

3.50

3.00

2.50

2.00

36

3.50

3.00

2.50

2.00

2.00

Values are based on initial Temperature Rise versus Current Testing and are intended to be a guide in the selection
of a connector family. All applications should be tested by the end user. The values listed are per circuit for fully loaded
housings being 100% energized.

Note:

All combinations were not tested and this chart contains interpolated and

extrapolated values.

Termination Resistance/Contact Crimp Tensile Force

Termination

Contact

Resistance

Crimp

Wire Size

Test

Resistance

Tensile Force

AWG

mm

2

Current

Milliohms

Force (Min.)

(Amps)

(Max. Init.)

lbs.

N

26

.12

1

5.00

5

22

24

.2

1.5

5.00

8

36

22

.3

3

4.50

14

62

20

.5

4.5

4.00

14

62

18

.8

6

4.00

30

133

Note:

This is the total resistance between wire crimps of a mated pin and socket.

Wire-to-Board

Due to the vast differences in trace geometry and printed circuit board configurations, we are unable to provide a
separate current carrying chart for our printed circuit board header products. However, the above Wire-to-Wire charts
may be used as a guideline for headers if the trace width and thickness is equal to the listed wire gauge. For vertical
headers, only 95% of the Wire-to-Wire value should be used. For right-angle headers, only 75% of the Wire-to-Wire
value should be used. The charted values are only a tool for connector selection and will require the customer to fully
test their application.

Minimum Wire Lengths for T-Rise vs. Current Testing

AWG

Min. Length (in.)

AWG

Min. Length (in.)

30

2.6

18

9.4

28

3.2

16

11.3

26

4.1

14

13.7

24

5.1

12

16.4

20

7.8

10

19.3

Note:

If wire lengths used are less than those listed above, the current-
carrying ability of the system will be reduced due to less heat being
conducted away from the connector. The customer should fully test
all applications.

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

111

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

(MR) Miniature Rectangular Connectors

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

High

Density

(MR)

Miniature

Rectangular

Connectors

.165

[4.20]

Centerline

(MR) Miniature Rectangular Connector Mating Combinations

Connector Part Number

Mating Connector Part Number

Number

Flammability

Pin Housing

Socket Housing

PC Board

of

Style

(Cap)

(Plug)

Vertical Pin Headers

Circuits

Rating

Part No.

Part No.

Plating

.062 Board

.120 Board

Tin

640497-1

640497-3

2

UL94V-0

In-Line

1-640507-0

1-640517-0

Duplex

1

2-640497-2

2-640497-4

Tin

640498-1

640498-3

3

UL94V-0

In-Line

1-640508-0

1-640518-0

Duplex

1

2-640498-2

2-640498-4

Tin

640499-1

640499-3

4

UL94V-0

Matrix

1-640509-0

1-640519-0

Duplex

1

2-640499-2

2-640499-4

Tin

640500-1

640500-3

6

UL94V-0

Matrix

1-640510-0

1-640520-0

Duplex

1

2-640500-2

2-640500-4

Tin

640501-1

640501-3

9

UL94V-0

Matrix

1-640511-0

1-640521-0

Duplex

1

2-640501-2

2-640501-4

Tin

640502-1

640502-3

12

UL94V-0

Matrix

1-640512-0

1-640522-0

Duplex

1

2-640502-2

2-640502-4

Tin

640503-1

640503-3

15

UL94V-0

Matrix

1-640513-0

1-640523-0

Duplex

1

2-640503-2

2-640503-4

Tin

640504-1

640504-3

20

UL94V-0

Matrix

1-640514-0

1-640524-0

Duplex

1

2-640504-2

2-640504-4

Tin

640505-1

640505-3

24

UL94V-0

Matrix

1-640515-0

1-640525-0

Duplex

1

2-640505-2

2-640505-4

Tin

640506-1

640506-3

36

UL94V-0

Matrix

1-640516-0

1-640526-0

Duplex

1

2-640506-2

2-640506-4

1

Duplex Finish — Plated with .000030 [.000762] min. gold in mating area, matte tin on solder tail end over .000050 [.00127] min. nickel underplate on entire
contact.

Note: All part numbers are RoHS Compliant.

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

112

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

(MR) Miniature Rectangular Connectors

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

(MR)

Miniature

Rectangular

Connectors

.165

[4.20]

Centerline

High

Density

Contacts

Pin diameter .068 [1.73]

Material

Phosphor bronze

Stock thickness .008 [.203]

Contact Extraction Tool

Part No. 455822-2

IS 408-9570

Recommended PC Board Hole Layout

.062 [1.57] or .093 [2.36] thick board

Contact Insertion Tool

(For inserting contacts applied to small diameter wire)

Part No. 455830-1

IS 408-7984

Live Split Pin

Related Product Data

Product Specification

108-1022 (MR) Miniature Rectangular

Connectors

Application Specification

114-1014 (MR) Miniature Rectangular

Contacts

Performance Characteristics

—

pages 109-110

Housings

—pages 113-114

Technical Documents

— pages 109

and 205-206

Application Tooling

— pages 207-210

Grounding Pins

(Mate first, break last, not for interrupting
current)

Pin diameter .068 [1.73]

Stock thickness .008 [.203]

Material

Phosphor bronze

Keying Plug

IS 408-3231

Solder Tail Socket

Material and Finish

Phosphor bronze, pre-tin

Stock thickness .008 [.203]

Wire Size

Ins. Dia.

Contact Part Numbers

HDM

Hand Tool

Range

Range

Finish

Live Split Pin

Standard Socket

Applicator

Part No.

AWG [mm

2

]

Strip Form

Loose Piece

Strip Form

Loose Piece

Part No.

26-24

.025-.050

Pre-tin

350968-1

640579-1

794000-1

794001-1

466352-1

3

466352-2

3

91534-1

[.12-.2]

.635-1.27

Select Gold

1

350968-2

640579-2

794000-2

794001-2

466352-3

3

26-18

2

.050-.115

Pre-tin

350967-1

640545-1

641294-1

641300-1

466351-1

3

466351-2

3

91526-1

[.12-.8]

1.27-2.92

Select Gold

1

350967-2

640545-2

641294-2

641300-2

466351-4

3

1

Select Gold Finish — Plated with .000030 min. [.000762] gold in mating area over .000050 [.00127] min. nickel underplate on entire contact.

2

1650 CMA maximum.

3

HDM Applicator part number ending in -1 is used on AMPOMATOR CLS Machine with T or G Terminators, -2 is used on AMP-O-LECTRIC Model K Machine,
-3 or -4 is used on AMP-O-LECTRIC Model G Machine. See pages 207-210 for further information.

Wire Size

Ins. Dia.

Grounding Pin Part Numbers

HDM

Hand Tool

Range

Range

Finish

Applicator

Part No.

AWG [mm

2

]

Strip Form

Loose Piece

Part No.

26-18

2

.050-.115

Pre-tin

350969-1

640580-1

466351-1

3

466351-2

3

91526-1

[.12-.8]

1.27-2.92

Select Gold

1

350969-2

640580-2

466351-4

3

1

Select Gold Finish

—

Plated with .000030 [.000762] min. gold in mating area over .000050

[.00127] min. nickel underplate on entire contact.

2

1650 CMA maximum.

3

HDM Applicator part number ending in -1 is used on AMPOMATOR CLS Machine with
T or G Terminators, -2 is used on AMP-O-LECTRIC Model K Machine, -3 or -4 is used
on AMP-O-LECTRIC Model G Machine. See pages 207-210 for further information.

.790

[20.06]

.850

[21.59]

1.00

[25.4]

.970

[24.63]

.165

[4.19]

Typ.

.165

[4.19]

Typ.

.055

[1.39]

Dia. Typ.

Part Number 350838-1

Note:

Recommended for use with
MR Socket Housings

Part Number 350591-1

UL94V-0 Nylon material

Note:

Use in socket housings only.

.660

[16.76]

Standard Socket

Note: All part numbers are RoHS Compliant.

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

113

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

(MR) Miniature Rectangular Connectors

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

High

Density

(MR)

Miniature

Rectangular

Connectors

.165

[4.20]

Centerline

1

2

3

.435

[11.05]

C

1.060

[26.92]

Fingergrip

Positive Locking Device

Typical Circuit

Identification

Typical Circuit

Identification

B

C

.840

[21.34]

1

Typical Circuit

Identification

A

Positive

Locking Device

Pin Housing (Cap)

Socket Housing (Plug)

2

3

.290

[7.37]

.290

[7.37]

Housings

Free-Hanging or Panel Mount

.165 [4.19] Centerline spacing

Material

Nylon, Natural (Color—Brick Red)

Flammability Rating

— UL94V-0

Related Product Data

Product Specification

108-1022 (MR) Miniature Rectangular

Connectors

Performance Characteristics

—

pages 109-110

Panel Cutout Recommendations

—

page 115

Contacts

—page 112

Keying Plug

— page 112

Strain Reliefs

— page 116

Commoning Bars

—page 116

Technical Documents

— pages 109

and 205-206

Mating Headers

—pages 117-118

2 and 3 Circuit,
In-Line

4 and 6 Circuit,
Matrix

Socket Housing (Plug)

Pin Housing (Cap)

Number of

Dimensions

Part Numbers

Circuits

A

B

C

Pin Housing (Cap)

Socket Housing (Plug)

2

.455

.365

.755

1-640507-0

1-640517-0

11.56

9.27

19.18

3

.620

.530

.920

1-640508-0

1-640518-0

15.75

13.46

23.37

Note: All part numbers are RoHS Compliant.

Number of

A

Part Numbers

Circuits

Dim.

Pin Housing (Cap)

Socket Housing (Plug)

4

.455

11.56

1-640509-0

1-640519-0

6

.620

1-640510-0

1-640520-0

15.75

Note: All part numbers are RoHS Compliant.

Typical Circuit
Identification

Typical Circuit
Identification

Positive Locking
Device

Positive Locking
Device

A

A

1.060

[26.92]

.435

[11.05]

.755

[19.18]

.755

[19.18]

.840

[21.34]

.365

[9.27]

.455

[19.18]

Fingergrip

.510

[12.95]

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

114

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

(MR) Miniature Rectangular Connectors

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

(MR)

Miniature

Rectangular

Connectors

.165

[4.20]

Centerline

High

Density

Housings

Free-Hanging or Panel Mount

.165 [4.19] Centerline spacing

Material

Nylon, Natural (Color—Brick Red)

Flammability Rating

— UL94V-0

Related Product Data

Product Specification

108-1022 (MR) Miniature Rectangular

Connectors

Performance Characteristics

—

pages 109-110

Panel Cutout Recommendations

—

page 115

Contacts

—page 112

Keying Plug

— page 112

Strain Reliefs

— page 116

Commoning Bars

—page 116

Technical Documents

— pages 109

and 205-206

Mating Headers

—pages 117-118

20, 24 and 36 Circuit,
Matrix

Pin Housing (Cap)

Pin Housing (Cap)

Socket Housing (Plug)

9, 12 and 15 Circuit,
Matrix

Typical Circuit
Identification

Typical Circuit
Identification

Typical Circuit
Identification

Typical Circuit
Identification

Fingergrip

Fingergrip

Positive Locking Device

Positive Locking Device

Positive Locking Device

Positive Locking Device

1.060

[26.92]

1.060

[26.92]

.920

[23.37]

.920

[23.37]

.840

[21.34]

.840

[21.34]

.620

[15.75]

.530

[13.46]

.435

[11.05]

.435

[11.05]

1.085

[27.56]

1.085

[27.56]

.785

[19.94]

.695

[16.51]

A

A

A

A

Socket Housing (Plug)

Number of

A

Part Numbers

Circuits

Dim.

Pin Housing (Cap)

Socket Housing (Plug)

9

.620

[15.75]

1-640511-0

1-640521-0

12

.785

[19.94]

1-640512-0

1-640522-0

15

.950

[24.13]

1-640513-0

1-640523-0

20

.950

[24.13]

1-640514-0

1-640524-0

24

1.115

[28.32]

1-640515-0

1-640525-0

36

1.610

[40.89]

1-640516-0

1-640526-0

Note: All part numbers are RoHS Compliant.

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

115

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

(MR) Miniature Rectangular Connectors

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

High

Density

(MR)

Miniature

Rectangular

Connectors

.165

[4.20]

Centerline

Recommended Panel
Cutouts for Pin and Socket
Housings

Related Product Data

Product Specification

108-1022 (MR) Miniature Rectangular

Connectors

Housings

— pages 113-114

Technical Documents

— pages 109

and 205-206

Notes:

1. When mounted in a .060 [1.52] thick panel, the cap’s mating end extends .800 [20.32] beyond the panel front; wire

end extends .220 [55.88] from the panel rear. Plug mating end extends .580 [14.73] beyond the panel front; wire
end extends .220 [55.88] from the panel rear.

2. The panel should be punched so that the housing enters the panel in the same direction as the punch for ease of

assembly.

Number of

Panel Cutout Dimensions

Circuits

A

B

C

D

E

F

2

.105

.220

.475

.630

.785

.430

2.67

5.59

12.07

16.00

19.94

10.92

3

.105

.220

.640

.795

.950

.430

2.67

5.59

16.26

20.19

24.13

10.92

4

.157

.280

.475

.630

.785

.595

3.99

5.28

12.07

16.00

19.94

15.11

6

.208

.345

.475

.630

.785

.760

5.28

8.76

12.07

16.00

19.94

19.30

9

.208

.345

.640

.795

.950

.760

5.28

8.76

16.26

20.19

24.13

19.30

12

.225

.475

.640

.795

.950

.925

5.72

12.07

16.26

20.19

24.13

23.50

15

.308

.475

.640

.795

.950

1.090

7.82

12.07

16.26

20.19

24.13

27.69

20

.308

.475

.805

.960

1.115

1.090

7.82

12.07

20.45

24.38

28.32

27.69

24

.390

.475

.805

.960

1.115

1.255

9.91

12.07

20.45

24.38

28.32

31.88

36

.625

.500

.800

.950

1.100

1.750

15.86

12.70

20.32

24.13

27.94

44.45

A

C

D

E

B

F

View is from housing entry side

Panel Thickness .068 [1.75] Max.

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

116

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

(MR) Miniature Rectangular Connectors

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

(MR)

Miniature

Rectangular

Connectors

.165

[4.20]

Centerline

High

Density

Strain Reliefs

One Piece — Clam Shell

(Illustrated in closed position)

IS 408-3231

Material

Nylon, Natural (Color—Brick Red)

Flammability Rating

— UL94V-0

6, 9, 12, 15 and 20 Circuit

24 and 36 Circuit

Strain Relief

Adapting Grommets

IS 408-3231

Material

Flexible PVC (55/75 Durometer) black
color

Number of

Dimensions

Part

Circuits

I.D.

A

B

C

Numbers

6

.374

.634

.760

1.000

350373-1

9.50

16.10

19.30

25.4

9

.420

.800

.760

1.000

350522-1

10.67

20.32

19.30

25.4

12

.420

.790

.925

1.000

350374-1

10.67

20.07

23.50

25.4

15

.420

.790

1.090

1.000

350523-1

10.67

20.07

27.69

25.4

20

.560

.960

1.090

1.280

480634-1

14.22

24.38

27.69

23.51

24

.560

.900

1.255

1.280

350524-1

14.22

22.86

31.88

23.51

36

.560

.900

1.750

1.280

480594-1

14.22

22.86

44.45

23.51

Notes:

1. These strain reliefs can be used with either pin or socket housings.
2.

Customer supplied:

One No. 6 Panhead Type B self-taping screw,

3/8 long. Plating is optional to conform to customer requirements.

3. Strain reliefs are also available in UL94V-2 nylon, black in color. To order

strain reliefs in this material use the appropriate dash numbers: 1-XXXXXX-9.

Number of

Dimensions

Part

Circuits

I.D.

A

B

Numbers

.156

.375

.375

2-350377-0

3.96

9.53

9.53

6

.218

.375

.375

2-350376-0

5.54

9.53

9.53

.296

.375

.375

2-350375-0

7.52

9.53

9.53

.218

.375

.420

2-350378-1

5.54

9.53

10.67

9, 12

.250

.375

.420

2-350379-1

& 15

6.35

9.53

10.67

.281

.375

.420

2-350380-1

7.14

9.53

10.67

.437

.500

.562

2-380935-0

11.10

12.70

14.27

20, 24

.375

.500

.562

2-380936-0

& 36

9.53

12.70

14.27

.312

.500

.562

2-380937-0

7.92

12.70

14.27

A

A

A

C

C

B

B

B

I.D.

I.D.

I.D.

Hinge

Hinge

Commoning Bars

IS 408-3231

Material

Brass

Stock thickness .008 [.203]

Commoning Bar Extraction Tool

Part No. 457306-1

IS 408-3231

Notes:

1. Commoning bars can be used to common adjacent pin contacts in any column or row. Maximum

stack per pin is two.

2. The above illustrates the proper insertion of the Commoning Bar.
3. Use the mating socket housing to assemble the Commoning Bar onto the pins.

Finish

Part Numbers

2 Circuit

3 Circuit

4 Circuit

Pre-tin

350020-1

350021-1

350022-1

Gold

1

350020-2

350021-2

350022-2

1

Gold Finish

—

Plated with .000030 [.000762] min. gold over .000050 [.00127]

min. nickel underplate on entire contact.

Double

Stack

Commoning

Bar

Pin

4 Circuit

.635

[16.12]

3 Circuit

.470

[11.93]

2 Circuit

.305

[7.74]

Related Product Data

Housings

—pages 113-114

Note: All part numbers are RoHS Compliant.

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

117

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

(MR) Miniature Rectangular Connectors

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

High

Density

(MR)

Miniature

Rectangular

Connectors

.165

[4.20]

Centerline

PC Board Vertical

Pin Headers

.165 [4.19] Centerline spacing

Material

Housing

— Nylon, Natural (Color—

Brick Red)

Flammability Rating

— UL94V-0

Contacts

— Phosphor bronze

Solder tail diameter .040 [1.02]

Related Product Data

Product Specification

108-1078 (MR) Miniature Rectangular

Headers

Dimensions A and B

— page 118

Performance Characteristics

—

pages 109-110

Technical Documents

— pages 109

and 205-206

Mating Socket Housings

— pages

113-114

Recommended PC Board Hole Layout

Recommended PC Board Hole Layout

2 and 3 Circuit, In-Line

4 and 6 Circuit, Matrix

.530

[13.46]

.455

[11.56]

.290

[7.36]

.165

[4.19]

.165

[4.19]

.150

[3.81]

.150

[3.81]

.530

[13.46]

.435

[11.05]

.435

[11.05]

.030

[.762]

.030

[.762]

Live Pin

Live Pin

Typ.

B

A

A

B

.055

[

1.40

]

Dia. Typ.

.055

[

1.40

]

Dia. Typ.

9, 12 and 15 Circuit,
Matrix

Recommended PC Board Hole Layout

.530

[13.46]

.030

[.762]

.435

[11.05]

B

A

Dia. Typ.

.055

[1.40]

Typ.

.150

[3.81]

.620

[15.75]

.165

[4.19]

.165

[4.19]

Live Pin

.165

[4.19]

Typ.

Typ.

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

118

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

(MR) Miniature Rectangular Connectors

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

(MR)

Miniature

Rectangular

Connectors

.165

[4.20]

Centerline

High

Density

20, 24 and 36 Circuit,
Matrix

Recommended PC Board Hole Layout

.530

[13.46]

.030

[.76]

.435

[11.05]

.785

[19.94]

B

A

.055

[1.40]

Dia. Typ.

.150

[3.81]

.165

[4.19]

Typ.

.165

[4.19]

Typ.

Live

Pin

Number

Board

Dimensions

Header Part Numbers

Mates with

of

Tin

Duplex

Socket Housing

Circuits

Thickness

A

B

Finish

Finish

1

Part No.

.062

.455

.120

640497-1

2-640497-2

2

1.57

11.56

3.05

1-640517-0

In-Line

.120

.455

.180

640497-3

2-640497-4

3.05

11.56

4.57

.062

.620

.120

640498-1

2-640498-2

3

1.57

15.75

3.05

1-640518-0

In-Line

.120

.620

.180

640498-3

2-640498-4

3.05

15.75

4.57

.062

.455

.120

640499-1

2-640499-2

4

1.57

11.56

3.05

1-640519-0

.120

.455

.180

640499-3

2-640499-4

3.05

11.55

4.57

.062

.620

.120

640500-1

2-640500-2

6

1.57

15.75

3.05

1-640520-0

.120

.620

.180

640500-3

2-640500-4

3.05

15.75

4.57

.062

.620

.120

640501-1

2-640501-2

9

1.57

15.75

3.05

1-640521-0

.120

.620

.180

640501-3

2-640501-4

3.05

15.75

4.57

.062

.785

.120

640502-1

2-640502-2

12

1.57

19.94

3.05

1-640522-0

.120

.785

.180

640502-3

2-640502-4

3.05

19.94

4.57

.062

.950

.120

640503-1

2-640503-2

15

1.57

24.13

3.05

1-640523-0

.120

.950

.180

640503-3

2-640503-4

3.05

24.13

4.57

.062

.950

.120

640504-1

2-640504-2

20

1.57

24.13

3.05

1-640524-0

.120

.950

.180

640504-3

2-640504-4

3.05

24.13

4.57

.062

1.115

.120

640505-1

2-640505-2

24

1.57

28.32

3.05

1-640525-0

.120

1.115

.180

640505-3

2-640505-4

3.05

28.32

4.57

.062

1.610

.120

640506-1

2-640506-2

36

1.57

40.89

3.05

1-640526-0

.120

1.610

.180

640506-3

2-640506-4

3.05

40.89

4.57

1

Duplex Finish — Plated with .000030 [.000762] min. gold in mating area, matte tin on solder tail end over .000050
[.00127] min. nickel underplate on entire contact.

Note: All part numbers are RoHS Compliant.

PC Board Vertical

Pin Headers

.165 [4.19] Centerline spacing

Material

Housing

— Nylon, Natural (Color–

Brick Red)

Flammability Rating

— UL94V-0

Contacts

— Phosphor bronze

Solder tail diameter .040 [1.02]

Related Product Data

Product Specification

108-1078 (MR) Miniature Rectangular

Headers

Dimensions

(2 and 3 Circuit, In-Line;

4, 6, 9, 12 and 15 Circuit, Matrix)
— page 118

Performance Characteristics

—

pages 109-110

Vertical Pin Headers and
Recommended PC Board Hole
Layouts

—pages 117-118

Technical Documents

— pages 109

and 205-206

Mating Socket Housings

— pages

113-114

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

119

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

VAL-U-LOK Connector System
(Wire-to-Wire, Wire-to-Board and Wire-to-Panel)

AMP

Soft Shell
Pin and Socket Connectors

High

Density

V

AL-U-LOK

Connector

System

.165

[4.20]

Centerline

Product Facts

■

Low cost, wire-to-wire,
wire-to-board and wire-to-
panel connectors with
4.2 mm centerline

■

Easy mate and unmate with
positive latch design

■

Single row, 3-5 positions:
receptacles, panel mount or
free-hanging plugs

■

Double row, 2-24 positions
(even only):
receptacles, panel mount or
free-hanging plugs, and
vertical or right-angle pin
headers

■

Available in UL 94V-2 or
UL 94V-0 flammability rated
nylon

■

Products are lead free to
help promote a cleaner
environment

■

Intermateable and
interchangeable with
Molex Mini-Fit, Jr. and
intermateable AMP-DUAC
connectors

■

Recognized under the
Component Program
of Underwriters Laboratories
Inc., File No. E28476

■

Certified by Canadian
Standards Association,
File No. 208567

■

Tyco Electronics Design For
Environment (DFE) Standard
230-5

Performance Characteristics

Electrical

Voltage

—600 VAC

Current

—9 amps max. in 2-position

applications

Dielectric Withstanding Voltage

—

1500 VAC min.

Insulation Resistance

—

1000 megohms min.

Operating Temperature

—

–40°C to +105°C [–40°F to +221°F]

Mechanical

Connector Mating

—

1.55 lb. [6.90 N] max. per circuit

Connector Unmating

—

.

11 lb. [.49 N] min. per circuit

Contact Retention

—

4.88 lb. [21.71 N] min. per contact

Durability

—

30 cycles, mating and

unmating

Material and Finish

Housings

—Nylon, UL 94V-2

and UL 94V-0

Contacts

—Brass or Phos. Bronze with

tin plating (Lead-Free) or gold plating

Technical Documents

Design Objective

108-2112

Application Specification

114-13172

Engineering Test Report

502-1204

Applications

■

Computer
motherboards/power
supplies

■

Harness assemblies used in
the Vending, Gaming and
Appliance industries

■

Car alarm systems

■

Heating systems

R

R

Molex and Mini-Fit are trademarks of Molex Incorporated.

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

120

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

VAL-U-LOK Connector System
(Wire-to-Wire, Wire-to-Board and Wire-to-Panel)

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

V

AL-U-LOK

Connector

System

.165

[4.20]

Centerline

High

Density

Contacts

PRO-CRIMPER III

Wire Range

Insulation

Material &

Applicator

Hand Tool

(AWG)

Range

Finish

Strip Form

Loose Piece

Strip Form

Loose Piece

Part Number

1

Part Number

Brass, Pre-Tin

794957-1

1586316-1

794958-1

1586317-1

26-22

.047 - .069

Phos. Brz., Pre-Tin

794957-3

1586316-3

794958-3

1586317-3

1385448-X

91387-1

[1.2 - 1.75]

Brass, Gold

794957-2

1586316-2

794958-2

1586317-2

Phos. Brz., Gold

794957-4

1586316-4

794958-4

1586317-4

Brass, Pre-Tin

794955-1

1586314-1

794956-1

1586315-1

22-18

.060 - .122

Phos. Brz., Pre-Tin

794955-3

1586314-3

794956-3

1586315-3

1852668-X

91388-1

[1.50 - 3.10]

Brass, Gold

794955-2

1586314-2

794956-2

1586315-2

Phos. Brz., Gold

794955-4

1586314-4

794956-4

1586315-4

Brass, Pre-Tin

1586054-1

1586840-1

1586055-1

1586841-1

16

.071 - .122

Phos. Brz., Pre-Tin

1586054-3

1586840-3

1586055-3

1586841-2

1852294-X

1976444-1

[1.8 - 3.10]

Brass, Gold

1586054-2

1586840-2

1586055-2

1586841-3

Phos. Brz., Gold

1586054-4

1586840-4

1586055-4

1586841-4

Extraction Tool Part Number 1586343-1

1

For applicator and machine part numbers, contact Technical Support.

Pin —

(used in Plug Housing)

Socket —

(used in Receptacle Housing)

.66

[16.8]

.573

[14.55]

.33

[8.5]

.053

[1.35]

.17

[4.4]

.08

[2.0]

.20

[5.0]

.18

[4.6]

.07

[1.9]

.05

[1.3]

.01±.00

[0.2±0.02]

Pin

Socket

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

121

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

VAL-U-LOK Connector System
(Wire-to-Wire, Wire-to-Board and Wire-to-Panel)

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

High

Density

V

AL-U-LOK

Connector

System

.165

[4.20]

Centerline

.21

[5.4]

.76

[19.3] 

.15 

[3.7]

.21

[5.4] 

.54

[13.8]

.81

[20.6]

.12

[3.0]

.17

[4.2] Typ.

.543

[13.8]

.165

[4.2] Typ.

.543 

[13.8]

.

16

5

[4.2]

Typ.

Receptacle Housing

Panel Mount Plug Housing

Free-Hanging Plug Housing

UL 94V-2 Housings

UL 94V-0 Housings

No. of

Panel Mount

Free-Hanging

Receptacle

Panel Mount

Free-Hanging

Receptacle

Positions

Plug

Plug

Housing

Plug

Plug

Housing

3*

1586101-3

1586103-3

1586105-3

1586102-3

1586104-3

1586106-3

4

1586022-4

1586024-4

1586026-4

1586023-4

1586025-4

1586027-4

5

1586022-5

1586024-5

1586026-5

1586023-5

1586025-5

1586027-5

*Note: 3 position housings are First Mate/Last Break.

Note: All part numbers are RoHS Compliant.

Housings —

Single Row

UL 94V-2 Housings

UL 94V-0 Housings

No. of

With Drain Holes

Without Drain Holes

With Drain Holes

3*

2029054-3

2029058-3

2029056-3

4

2029054-4

2029058-4

2029056-4

5

2029054-5

2029058-5

2029056-5

*Note: 3 position housings are First Mate/Last Break.

Note: All part numbers are RoHS Compliant.

Headers —

Single Row, Vertical

.107

[2.73]

.138 ± .012

[3.5 ± 0.3]

.165

[4.2]

Ref.

Typ.

Position #1
Identification Feature

.213

[5.4]

.504

[12.8]

.492

[12.49]

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

122

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

VAL-U-LOK Connector System
(Wire-to-Wire, Wire-to-Board and Wire-to-Panel)

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

V

AL-U-LOK

Connector

System

.165

[4.20]

Centerline

High

Density

UL 94V-2 Housings

UL 94V-0 Housings

No. of

Panel Mount

Free-Hanging

Receptacle

Panel Mount

Free-Hanging

Receptacle

Positions

Plug

Plug

Housing

Plug

Plug

Housing

2

794953-2

1586000-2

794954-2

1586018-2

1586017-2

1586019-2

4

794953-4

1586000-4

794954-4

1586018-4

1586017-4

1586019-4

6

794953-6

1586000-6

794954-6

1586018-6

1586017-6

1586019-6

8

794953-8

1586000-8

794954-8

1586018-8

1586017-8

1586019-8

10

1-794953-0

1-1586000-0

1-794954-0

1-1586018-0

1-1586017-0

1-1586019-0

12

1-794953-2

1-1586000-2

1-794954-2

1-1586018-2

1-1586017-2

1-1586019-2

14

1-794953-4

1-1586000-4

1-794954-4

1-1586018-4

1-1586017-4

1-1586019-4

16

1-794953-6

1-1586000-6

1-794954-6

1-1586018-6

1-1586017-6

1-1586019-6

18

1-794953-8

1-1586000-8

1-794954-8

1-1586018-8

1-1586017-8

1-1586019-8

20

2-794953-0

2-1586000-0

2-794954-0

2-1586018-0

2-1586017-0

2-1586019-0

22

2-794953-2

2-1586000-2

2-794954-2

2-1586018-2

2-1586017-2

2-1586019-2

24

2-794953-4

2-1586000-4

2-794954-4

2-1586018-4

2-1586017-4

2-1586019-4

Note:

Plug housings accept pin contacts and receptacle housings accept socket contacts on page 114.

Note: All part numbers are RoHS Compliant.

.17

[4.2]

.17

[4.2]

.39

[9.8]

.94

[23.9]

.17

[4.2]

.17 

[4.2]

.94 

[23.9]

Receptacle Housing

Panel Mount Plug Housing

Free-Hanging Plug Housing

Housings —

Double Row

UL 94V-2 Housings

UL 94V-0 Housings

Color

No. of

Panel Mount

Free-Hanging

Receptacle

Panel Mount

Free-Hanging

Receptacle

Positions

Plug

Plug

Housing

Plug

Plug

Housing

Black

2-24

X-2029088-X

X-2029027-X

X-1586075-X

X-2029035-X

X-2029028-X

X-2029029-X

Red

4-24

X-2029089-X

X-2029090-X

X-2029091-X

X-2029092-X

X-2029093-X

X-2029094-X

Blue

6-24

X-2029095-X

X-2029096-X

X-2029097-X

X-2029098-X

X-2029099-X

X-2029100-X

Note:

Plug housings accept pin contacts and receptacle housings accept socket contacts on page 114.

Note: All part numbers are RoHS Compliant.

Housings —

Colored

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

123

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

VAL-U-LOK Connector System
(Wire-to-Wire, Wire-to-Board and Wire-to-Panel)

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

High

Density

V

AL-U-LOK

Connector

System

.165

[4.20]

Centerline

Pin Headers

UL 94V-2 Pin Headers

UL 94V-0 Pin Headers

No. of

Vertical

Right-Angle

Vertical

Right-Angle

Positions

w/o Pegs

w/Pegs

w/o Pegs

Screw Mount

w/o Pegs

w/Pegs

w/o Pegs

Screw Mount

2

1586037-2

1586039-2

1586041-2

1586043-2

1586038-2

1586040-2

1586042-2

1586044-2

4

1586037-4

1586039-4

1586041-4

1586043-4

1586038-4

1586040-4

1586042-4

1586044-4

6

1586037-6

1586039-6

1586041-6

1586043-6

1586038-6

1586040-6

1586042-6

1586044-6

8

1586037-8

1586039-8

1586041-8

1586043-8

1586038-8

1586040-8

1586042-8

1586044-8

10

1-1586037-0

1-1586039-0

1-1586041-0

1-1586043-0

1-1586038-0

1-1586040-0

1-1586042-0

1-1586044-0

12

1-1586037-2

1-1586039-2

1-1586041-2

1-1586043-2

1-1586038-2

1-1586040-2

1-1586042-2

1-1586044-2

14

1-1586037-4

1-1586039-4

1-1586041-4

1-1586043-4

1-1586038-4

1-1586040-4

1-1586042-4

1-1586044-4

16

1-1586037-6

1-1586039-6

1-1586041-6

1-1586043-6

1-1586038-6

1-1586040-6

1-1586042-6

1-1586044-6

18

1-1586037-8

1-1586039-8

1-1586041-8

1-1586043-8

1-1586038-8

1-1586040-8

1-1586042-8

1-1586044-8

20

2-1586037-0

2-1586039-0

2-1586041-0

2-1586043-0

2-1586038-0

2-1586040-0

2-1586042-0

2-1586044-0

22

2-1586037-2

2-1586039-2

2-1586041-2

2-1586043-2

2-1586038-2

2-1586040-2

2-1586042-2

2-1586044-2

24

2-1586037-4

2-1586039-4

2-1586041-4

2-1586043-4

2-1586038-4

2-1586040-4

2-1586042-4

2-1586044-4

Note:

All Headers have Brass, Tin-Plated contacts.

Note: All part numbers are RoHS Compliant.

.165

[4.20]

.165

[4.20]

Position 1 Identification Feature

.384

[9.75]

.14

[3.5]

.14

[3.5]

.22

[5.5]

.22±.00

[5.5±0.1]

.50

[12.8]

.50

[12.8]

Vertical Pin Headers

(Part No. 1586037 shown w/o pegs)

.17

[4.2]

.17

[4.2]

.17

[4.2]

Position 1
Identification Feature

Right-Angle Pin Headers

(Part No. 1586043 Screw Mount)

.185±003

[4.70±0.08]
2X

.018±003

[0.46±0.08]

∅

.118±002

[

∅

3.00±0.05]

.217±004

[5.50±0.10]

.055±002

[1.40±0.05] Typ.

Circuit 1

.165±004

[4.20±0.10]

Typ. 

 

.165±004

[4.20±0.10]

PCB Layout: Component Side (shown with pegs) 

Recommended Board Thickness .070 [1.78]

Circuit 1 
 

∅

.071 

[

∅

1.80]

∅

.126 

[

∅

3.20] 2X

.165 

[4.20] 

 

.217 

[5.50] 

 

.177

[4.50] 

 

.165  

[4.20] 

Typ. 

 

PCB Layout: Component Side (screw mount shown) 

Recommended Board Thickness .063 [1.60] 

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

124

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

VAL-U-LOK Connector System
(Wire-to-Wire, Wire-to-Board and Wire-to-Panel)

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

V

AL-U-LOK

Connector

System

.165

[4.20]

Centerline

High

Density

Blindmate Headers

4.20

[.165]

Typ.

15

.00 

±

0.20

[.5

9

1

±

.

008

]

Ø3.00 

±

0.0

5

[Ø.11

8 ±

.

00

2]

2X

Ø

1

.40 

±

0.0

5

[Ø.

0

55

 ±

.

00

2]

16X

C

±

.003

4.2

[.165]

5

.6

[.22]

1

.80

[.

0

71]

5

.4

[.21]

A

D

E

B

Last

Pin

First Pin

Rib

 

Indicates

Circuit

 

1

Recommended Hole Layout for

1

.78 [.070] Maximum Thick PC Board

Circuit 1

9.8

[.3

8

]

5

.

5

0

[.217]

1

4.

1

0

±

0.20

[.555

±

.

008

]

0.

5

0

±

0.08

[.

0

2

0 ±

.

00

3]

5

.

5

0

±

0.

1

0

[.217

±

.

00

4]

4.20 

±

0.

1

0

[.165

 ± 

.

00

4]

Non Cumulative

4.70

±

0.08

[.1

8

5

±

.

00

3]

2X

3.

5

0

[.13

8

]

No. of

With

Without

With

Without

Pos.

A

B

C

D

E

Drain Holes

Drain Holes

Drain Holes

Drain Holes

2

—

5.4

9.4

10.8

13.2

1586585-2

1586586-2

1586587-2

1586588-2

[0.21]

[0.37]

[0.43]

[0.52]

4

4.2

9.6

13.6

15.0

17.4

1586585-4

1586586-4

1586587-4

1586588-4

[0.17]

[0.38]

[0.54]

[0.59]

[0.69]

6

8.4

13.8

17.8

19.2

21.6

1586585-6

1586586-6

1586587-6

1586588-6

[0.33]

[0.54]

[0.70]

[0.76]

[0.85]

8

12.6

18.0

22.0

23.4

25.8

1586585-8

1586586-8

1586587-8

1586588-8

[0.50]

[0.71]

[0.87]

[0.92]

[1.02]

10

16.8

22.2

26.2

27.6

30.0

1-1586585-0

1-1586586-0

1-1586587-0

1-1586588-0

[0.66]

[0.87]

[1.03]

[1.09]

[1.18]

12

21.0

26.4

30.4

31.8

34.2

1-1586585-2

1-1586586-2

1-1586587-2

1-1586588-2

[0.83]

[1.04]

[1.20]

[1.25]

[1.35]

14

25.2

30.6

34.6

36.0

38.4

1-1586585-4

1-1586586-4

1-1586587-4

1-1586588-4

[0.99]

[1.20]

[1.36]

[1.42]

[1.51]

16

29.4

34.8

38.8

40.2

42.6

1-1586585-6

1-1586586-6

1-1586587-6

1-1586588-6

[1.58]

[1.37]

[1.53]

[1.58]

[1.69]

18

33.6

39.0

43.0

44.4

46.8

1-1586585-8

1-1586586-8

1-1586587-8

1-1586588-8

[1.32]

[1.54]

[1.69]

[1.75]

[1.84]

20

37.8

43.2

47.2

48.6

51.0

2-1586585-0

2-1586586-0

2-1586587-0

2-1586588-0

[1.49]

[1.70]

[1.86]

[1.91]

[2.01]

22

42.0

47.4

51.4

52.0

55.2

2-1586585-2

2-1586586-2

2-1586587-2

2-1586588-2

[1.65]

[1.87]

[2.02]

[2.08]

[2.17]

24

46.2

51.6

55.6

57.0

59.4

2-1586585-4

2-1586586-4

2-1586587-4

2-1586588-4

[1.82]

[2.03]

[2.19]

[2.24]

[2.32]

Note: All part numbers are RoHS Compliant.

UL 94V-2 Housings

UL 94V-0 Housings

Dimensions

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

125

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

AMP-DUAC Connectors

AMP

Soft Shell
Pin and Socket Connectors

High

Density

AMP-DUAC

Connectors

.165

[4.20]

Centerline

Product Facts

■

Wire-to-board and wire-to-
wire connector system

■

Free-hanging or panel
mount plug housings

■

Vertical header with or
without mounting pegs and
with or without drain holes

■

Selective loading available
on vertical headers

■

4.2 mm x 4.2 mm
centerline

■

Male and female contacts
designed for 26-22 AWG
and 22-18 AWG wire

■

Receptacle housings accept
female contacts with less
orientation than competi-
tive product

■

Right-angle headers

■

Designed for power
applications

■

Positive latch feature helps
prevent disconnection

■

AMP-DUAC (dual action)
receptacle contacts

■

Anti-stubbing contact
design

■

Polarized housings

■

Intermateable with Molex
Mini-Fit Jr. connectors

■

Recognized under
Component Program
of Underwriters
Laboratories Inc.,
File No. E28476

■

Certified by Canadian
Standards Association,
File No. LR7189

AMP-DUAC Connectors, for
power or signal applications,
belong to the broad family of
Tyco Electronics Soft Shell
connectors.

The dual action design
of the female receptacle
contact provides for low
insertion force, yet maintains
high-performance current
capacity. To help meet your
production requirements,
semiautomatic bench
machines and hand tools
are available for strip and
loose piece contacts,
respectively.

High density, 4.2 mm x
4.2 mm [.165 x .165]
centerline, dual-row
receptacle housings mate
with plug housings (free-
hanging or panel mount) or
pc board headers (vertical
or right-angle). Selective
contact loading is available
for vertical headers.

All housings are polarized
for easier mating and
locking latches help
maintain reliable
connections.

AMP-DUAC wire-to-board,
wire-to-panel, and wire-to-
wire connectors are
intermateable with Molex
Mini-Fit Jr. series connectors.

Technical Documents

Product Specifications

108-1699—Headers
108-19099—Receptacles

Application Specification

114-19048—Use of Receptacles

Qualification Test Report

501-434

501-576

Performance Data

Voltage Rating

—600 VAC

Current Rating

—9 amps maximum

in 2 position applications

Low Level Resistance

—

10 megohms max.

Dielectric Withstanding Voltage

—

1500 VAC/min.

Insulation Resistance

—

1000 megohms minimum

Operating Temperature

—

–55°C to +105°C [–67°F to +221°F]

Need more information?

Call Technical Support.

Technical Support is staffed
with specialists well versed
in Tyco Electronics products.
They can provide you with:

■

Technical support

■

Catalogs

■

Technical Documents

■

Product Samples

■

Tyco Electronics Authorized
Distributor Locations

R

R

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

126

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

AMP-DUAC Connectors

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

AMP-DUAC

Connectors

.165

[4.20]

Centerline

High

Density

2-24 Position Housings

Accept female contacts.

Material

Housings

— Nylon

UL 94V-2, Natural color
UL 94V-0, White color

Related Product Data

Mate with

—Vertical headers (pages

128-133), right-angle headers (page
128) and plug housings (page 127).

Contacts

— See below.

Strain Relief

— See below

and page 127.

Technical Documents

— pages 125

and 205-206

Female Contacts

Used in receptacle housings.

Material

— Phos. Bronze

Application Tooling

— See chart and

pages 207-210

Technical Documents

Product Specifications

108-1699

AMP-DUAC Header

108-19099 AMP-DUAC Receptacle

Application Specification

114-19048 AMP-DUAC Receptacle

Contact

Number of

Dimensions

Part Number

UL 94V-2

UL 94V-0

Positions

L

M

N

Natural

White

2

5.5

—

1

106527-2

794657-2

.216

4

9.7

4.2

1

106527-4

794657-4

.381

.165

6

13.9

8.4

2

106527-6

794657-6

.547

.330

8

18.1

12.6

3

106527-8

794657-8

.712

.496

10

22.3

16.8

4

1-106527-0

1-794657-0

.877

.661

12

26.5

21.0

5

1-106527-2

1-794657-2

1.043

.826

14

30.7

25.2

6

1-106527-4

1-794657-4

1.208

.992

16

34.9

29.4

7

1-106527-6

1-794657-6

1.374

1.157

18

39.1

33.6

8

1-106527-8

1-794657-8

1.539

1.322

20

43.3

37.8

9

2-106527-0

2-794657-0

1.704

1.488

22

47.5

42.0

10

2-106527-2

2-794657-2

1.870

1.653

24

51.7

46.2

11

2-106527-4

2-794657-4

2.035

1.818

4.2

[.165]

9.7

[.391]

N

x

4.2

=

M

[N

x

.165

=

M]

4.2

[.165]

11.7

[.460]

L

18.7

[.736]

14.80

Ref

Wire Size

Ins. Dia.

for

for AMP-O-MATIC CERTI-CRIMP

Range

Range

Plating

Strip Form

Loose Piece

AMP-O-LECTRIC

Stripper/Crimper

Hand Tool

AWG [mm

2

]

Bench Machine

Machine

Part Number

22-18

1.5-2.4

Tin

106529-2

1-106529-2

680308-

첸

*

567959-1

734202-2

[.3-.8]

.059-.094

Gold

1-794138-3

1-794141-3

26-22

1.3-1.75

Tin

106528-2

1-106528-2

680307-

첸

*

567960-1

—

[.12-.3]

.047-.069

Gold

1-794139-3

1-794142-3

2@18 or 16

3.3

Total

Tin

794418-1

794421-1

Max.

680350-

첸

*

—

90714-1

[.8-.9]

[1.29]

.130

Gold

1-794140-3

1-794143-3

Extraction Tool Part Number 188688-1

*Part Number suffix “-2” indicates Applicator for Model K Machine and “-3” for Model G Machine.

14.80 Ref.

[.582]

Receptacle Housings

Strain Relief, 6 Position
Part Number 1375618-1

Used with plug or receptacle housings.

Wire Bundle Range

— 4.19-5.59

[.165-.220]

Material

— Nylon,

UL 94V-2, Natural color

Note: All part numbers are RoHS Compliant.

Part Number

Applicator Part Number

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

127

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

AMP-DUAC Connectors

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

High

Density

AMP-DUAC

Connectors

.165

[4.20]

Centerline

2-24 Position Housings

Accept male contacts.

Material

Housings

— Nylon

UL 94V-2, Natural color
UL 94V-0, White color

Related Product Data

Mate with

—Receptacle housings

(page 126)

Contacts

— See below.

Strain Relief

— See below.

Technical Documents

— pages 125

and 205-206

Male Contacts

Used in plug housings.

Material

— Phos. Bronze

Application Tooling

— See chart and

pages 207-210

16.86 Ref.

[.664]

Part Number

Number of

Dimensions

UL 94V-2, Natural

UL 94V-0, White

Positions

L

M

Free-Hanging

Panel Mount

Free-Hanging

Panel Mount

2

5.4

10.8

794542-2

794550-2

*794594-2

*794598-2

.213

.425

4

9.6

15.0

794542-4

794550-4

*794594-4

*794598-4

.378

.591

6

13.8

19.2

794542-6

794550-6

*794594-6

*794598-6

.543

.756

8

18.0

23.4

794542-8

794550-8

*794594-8

*794598-8

.709

.921

10

22.2

27.6

1-794542-0

1-794550-0

*1-794594-0

*1-794598-0

.874

1.087

12

26.4

31.8

1-794542-2

1-794550-2

*1-794594-2

*1-794598-2

1.039

1.252

14

30.6

36.0

1-794542-4

1-794550-4

*1-794594-4

*1-794598-4

.205

1.417

16

34.8

40.2

1-794542-6

1-794550-6

*1-794594-6

*1-794598-6

1.370

1.583

18

39.0

44.4

1-794542-8

1-794550-8

*1-794594-8

*1-794598-8

1.535

1.748

20

43.2

48.6

2-794542-0

2-794550-0

*2-794594-0

*2-794598-0

1.701

1.913

22

47.4

52.8

2-794542-2

2-794550-2

*2-794594-2

*2-794598-2

1.866

2.079

24

51.6

57.0

2-794542-4

2-794550-4

*2-794594-4

*2-794598-4

2.032

2.244

*Call for availability.

L

23.9

[.94]

9.6

[.38]

4.00

[.157]

1.6

[.063]

10.0

[.394]

5.6

[.220]

2.5

[.098]

M

Recommended Cutout

for 2.00 [.079] Max. Thick Panel

Plug Housings

Strain Relief, 6 Position
Part Number 1375618-1

Used with plug or receptacle housings.

Wire Bundle Range

— 4.19-5.59

[.165-.220]

Material

— Nylon,

UL 94V-2, Natural color

Wire Size

Ins. Dia.

for

for AMP-O-MATIC

CERTI-CRIMP

Range

Range

Plating

Strip Form

Loose Piece

AMP-O-LECTRIC

Stripper/Crimper

Hand Tool

AWG [mm

2

]

Bench Machine

Machine

Part Number

22-18

1.5-2.4

Tin

794576-1

794577-1

680308-

첸

*

567959-1

734202-2

[.3-.8]

.059-.094

Gold

794576-4

——

26-22

1.3-1.75

Tin

794578-1

794579-1

680307-

첸

*

567960-1

—

[.12-.3]

.047-.069

Gold

794578-4

——

*Part Number suffix “-2” indicates Applicator for Model K Machine and “-3” for Model G Machine.

Part Number

Applicator Part Number

Note: All part numbers are RoHS Compliant.

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

128

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

AMP-DUAC Connectors

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

AMP-DUAC

Connectors

.165

[4.20]

Centerline

High

Density

2, 4 and 6 Position,
with and without Pegs and
with and without Drain
Holes

Material and Finish

Housing

— Nylon

UL 94V-2, Natural color
UL 94V-0, White color

Contacts

— 0.25 [.010] thick copper

alloy

Related Product Data

Mate with

—Receptacle housings

(page 126).

Technical Documents

— pages 125

and 205-206

8.4

[.330]

Ref.

17.8

[.700]

Ref.

4.70

±

0.08

[.185

±

.003

]

4.2

 

±

0.1

[.165

 

±

.004

]

5.5

 

±

0.1

[.217

 

±

.004

]

.46

±

0.08

[.018

±

.003

]

4.2

[.165]

Typ.

4.2

[.165]

Typ

13.8

[.543]

8.4

[.330]

Ref.

2.9

[.114]

8.4

[.330]

Ref.

21.0

[.826]

Ref.

3.5

±

0.3

[.137

±

.012

]

Number

PCB

Drain

Part Number

of

Pegs

Holes

Plating

Positions

UL 94V-2, Natural

UL 94V-0, White

N

N

Tin

1586491-2

1586495-2

N

N

30 Gold

1586492-2

1586496-2

Y

N

Tin

1586489-2

1586493-2

Y

N

30 Gold

1586490-2

1586494-2

2

N

Y

Tin

1-794349-1

1-794543-1

N

Y

30 Gold

1-794349-2

1-794543-2

Y

Y

Tin

1-794302-1

1-794540-1

Y

Y

30 Gold

1-794302-2

1-794540-2

Y

N

Tin

1586489-4

1586493-4

Y

N

30 Gold

1586490-4

1586494-4

N

N

Tin

1586491-4

1586495-4

N

N

30 Gold

1586492-4

1586496-4

4

Y

Y

Tin

1-794303-1

1-794466-1

Y

Y

30 Gold

1-794303-2

1-794466-2

N

Y

Tin

1-794350-1

1-794484-1

N

Y

30 Gold

1-794350-2

1-794484-2

Y

Y

Tin

1-794304-1

1-794467-1

Y

Y

30 Gold

1-794304-2

1-794467-2

N

Y

Tin

1-794351-1

1-794485-1

N

Y

30 Gold

1-794351-2

1-794485-2

6

Y

N

Tin

1586489-6

1586493-6

Y

N

30 Gold

1586490-6

1586494-6

N

N

Tin

1586491-6

1586495-6

N

N

30 Gold

1586492-6

1586496-6

Recommended PC Board Layout

Vertical Header Assemblies

Note: All part numbers are RoHS Compliant.

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

129

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

AMP-DUAC Connectors

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

High

Density

AMP-DUAC

Connectors

.165

[4.20]

Centerline

8 and 10 Position,
with and without Pegs and
with and without Drain
Holes

Material and Finish

Housing

— Nylon

UL 94V-2, Natural color
UL 94V-0, White color

Contacts

— 0.25 [.010] thick copper

alloy

Related Product Data

Mate with

—Receptacle housings

(page 126).

Technical Documents

— pages 125

and 205-206

Number

PCB

Drain

Part Number

of

Pegs

Holes

Plating

Positions

UL 94V-2, Natural

UL 94V-0, White

Y

N

Tin

1586489-8

1586493-8

Y

N

30 Gold

1586490-8

1586494-8

N

N

Tin

1586491-8

1586495-8

N

N

30 Gold

1586492-8

1586496-8

8

Y

Y

Tin

1-794305-1

1-794468-1

Y

Y

30 Gold

1-794305-2

1-794468-2

N

Y

Tin

1-794352-1

1-794486-1

N

Y

30 Gold

1-794352-2

1-794486-2

Y

N

Tin

1-1586489-0

1-1586493-0

Y

N

30 Gold

1-1586490-0

1-1586494-0

N

N

Tin

1-1586491-0

1-1586495-0

N

N

30 Gold

1-1586492-0

1-1586496-0

10

Y

Y

Tin

1-794306-1

1-794469-1

Y

Y

30 Gold

1-794306-2

1-794469-2

N

Y

Tin

1-794353-1

1-794487-1

N

Y

30 Gold

1-794353-2

1-794487-2

2.9

[.114]

16.8

[.661]

Ref.

29.4

[1.15]

Ref.

3.5

±

0.3

[.137

±

.012

]

16.8

[.661]

Ref.

26.2

[1.03]

Ref.

4.70

±

0.08

[.185

±

.003

]

4.2

±

0.1

[.165

 

±

.004

]

5.5

 

±

0.1

[.217

±

.004

]

.46

±

0.08

[.018

±

.003

]

4.2

[.165]

Typ.

4.2

[.165]

Typ.

22.2

[.874]

16.8

[.661]

Ref.

Recommended PC Board Layout

Vertical Header Assemblies

(Continued)

Note: All part numbers are RoHS Compliant.

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

130

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

AMP-DUAC Connectors

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

AMP-DUAC

Connectors

.165

[4.20]

Centerline

High

Density

12 Position,
with and without Pegs and
with and without Drain
Holes

Material and Finish

Housing

— Nylon

UL 94V-2, Natural color
UL 94V-0, White color

Contacts

— 0.25 [.010] thick copper

alloy

Related Product Data

Mate with

—Receptacle housings

(page 126).

Technical Documents

— pages 125

and 205-206

14 Position,
with and without Pegs and
with and without Drain
Holes

Material and Finish

Housing

— Nylon

UL 94V-2, Natural color
UL 94V-0, White color

Contacts

— 0.25 [.010] thick copper

alloy

Related Product Data

Mate with

—Receptacle housings

(page 126).

Technical Documents

— pages 125

and 205-206

Recommended PC Board Layout

2.9

[.114]

21.0

[.826]

Ref.

33.6

[1.32]

Ref.

3.5

±

0.3

[.137

±

.012

]

21.0

[.826]

Ref.

30.4

[1.19]

Ref.

4.70

±

0.08

[.185

±

.003

]

0.46

±

0.08

[.118

±

.003

]

4.2

±

0.1

[.165

 

±

.004

]

5.5

 

±

0.1

[.217

±

.004

]

4.2

[.165]

Typ.

4.2

[.165]

Typ.

26.4

[1.03]

21.0

[.826]

Ref.

Recommended PC Board Layout

2.9

[.114]

25.2

[.992]

Ref.

37.8

[1.49]

Ref.

3.5

±

0.3

[.137

±

.012

]

25.2

[.992]

Ref.

34.6

[1.36]

Ref.

4.70

±

0.08

[.185

±

.003

]

.46

 

±

0.08

[.018

 

±

.003

]

4.2

±

0.1

[.165

 

±

.004

]

5.5

 

±

0.1

[.217

 

±

.004

]

4.2

[.165]

Typ.

4.2

[.165]

Typ.

30.6

[1.20]

25.2

[.992]

Ref.

Number

PCB

Drain

Part Number

of

Pegs

Holes

Plating

Positions

UL 94V-2, Natural

UL 94V-0, White

Y

N

Tin

1-1586489-2

1-1586493-2

Y

N

30 Gold

1-1586490-2

1-1586494-2

N

N

Tin

1-1586491-2

1-1586495-2

N

N

30 Gold

1-1586492-2

1-1586496-2

12

Y

Y

Tin

1-794307-1

1-794470-1

Y

Y

30 Gold

1-794307-2

1-794470-2

N

Y

Tin

1-794354-1

1-794488-1

N

Y

30 Gold

1-794354-2

1-794488-2

Number

PCB

Drain

Part Number

of

Pegs

Holes

Plating

Positions

UL 94V-2, Natural

UL 94V-0, White

Y

N

Tin

1-1586489-4

1-1586493-4

Y

N

30 Gold

1-1586490-4

1-1586494-4

N

N

Tin

1-1586491-4

1-1586495-4

N

N

30 Gold

1-1586492-4

1-1586496-4

14

Y

Y

Tin

1-794308-1

1-794453-1

Y

Y

30 Gold

1-794308-2

1-794453-2

N

Y

Tin

1-794355-1

1-794489-1

N

Y

30 Gold

1-794355-2

1-794489-2

Vertical Header Assemblies

(Continued)

Note: All part numbers are RoHS Compliant.

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

131

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

AMP-DUAC Connectors

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

High

Density

AMP-DUAC

Connectors

.165

[4.20]

Centerline

16 Position,
with and without Pegs and
with and without Drain
Holes

Material and Finish

Housing

— Nylon

UL 94V-2, Natural color
UL 94V-0, White color

Contacts

— 0.25 [.010] thick copper

alloy

Related Product Data

Mate with

—Receptacle housings

(page 126).

Technical Documents

— pages 125

and 205-206

18 Position,
with and without Pegs and
with and without Drain
Holes

Material and Finish

Housing

— Nylon

UL 94V-2, Natural color
UL 94V-0, White color

Contacts

— 0.25 [.010] thick copper

alloy

Related Product Data

Mate with

—Receptacle housings

(page 126).

Technical Documents

— pages 125

and 205-206

Recommended PC Board Layout

2.9

[.114]

29.4

[1.15]

Ref.

42.0

[1.65]

Ref.

3.5

±

0.3

[.137

±

.012

]

29.4

[1.16]

Ref.

38.8

[1.53]

Ref.

4.70

±

0.08

[.185

 

±

.003

]

0.46

 

±

0.08

[.118

±

.003

]

4.2

±

0.1

[.165

±

.004

]

5.5

 

±

0.1

[.217

 

±

.004

]

4.2

[.165]

Typ.

4.2

[.165]

Typ.

34.8

[1.37]

29.4

[1.15]

Ref.

Number

PCB

Drain

Part Number

of

Pegs

Holes

Plating

Positions

UL 94V-2, Natural

UL 94V-0, White

Y

N

Tin

1-1586489-6

1-1586493-6

Y

N

30 Gold

1-1586490-6

1-1586494-6

N

N

Tin

1-1586491-6

1-1586495-6

N

N

30 Gold

1-1586492-6

1-1586496-6

16

Y

Y

Tin

1-794309-1

1-794429-1

Y

Y

30 Gold

1-794309-2

1-794429-2

N

Y

Tin

1-794356-1

1-794490-1

N

Y

30 Gold

1-794356-2

1-794490-2

Number

PCB

Drain

Part Number

of

Pegs

Holes

Plating

Positions

UL 94V-2, Natural

UL 94V-0, White

Y

N

Tin

1-1586489-8

1-1586493-8

Y

N

30 Gold

1-1586490-8

1-1586494-8

N

N

Tin

1-1586491-8

1-1586495-8

N

N

30 Gold

1-1586492-8

1-1586496-8

18

Y

Y

Tin

1-794310-1

1-794454-1

Y

Y

30 Gold

1-794310-2

1-794454-2

N

Y

Tin

1-794357-1

1-794491-1

N

Y

30 Gold

1-794357-2

1-794491-2

Recommended PC Board Layout

2.9

[.114]

33.6

[1.32]

Ref.

46.2

[1.81]

Ref.

3.5

±

0.3

[.137

±

.012

]

29.4

[1.15]

Ref.

33.6

[1.69]

Ref.

4.70

±

0.08

[.185

±

.003

]

.46

±

0.08

[.018

±

.003

]

4.2

±

0.1

[.165

 

±

.004

]

5.5

 

±

0.1

[.217

 

±

.004

]

4.2

[.165]

Typ.

4.2

[.165]

Typ.

39.0

[1.53]

33.6

[1.32]

Ref.

Vertical Header Assemblies

(Continued)

Note: All part numbers are RoHS Compliant.

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

132

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

AMP-DUAC Connectors

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

AMP-DUAC

Connectors

.165

[4.20]

Centerline

High

Density

20 Position,
with and without Pegs and
with and without Drain
Holes

Material and Finish

Housing

— Nylon

UL 94V-2, Natural color
UL 94V-0, White color

Contacts

— 0.25 [.010] thick copper

alloy

Related Product Data

Mate with

—Receptacle housings

(page 126).

Technical Documents

— pages 125

and 205-206

22 Position,
with and without Pegs and
with and without Drain
Holes

Material and Finish

Housing

— Nylon

UL 94V-2, Natural color
UL 94V-0, White color

Contacts

— 0.25 [.010] thick copper

alloy

Related Product Data

Mate with

—Receptacle housings

(page 126).

Technical Documents

— pages 125

and 205-206

High Temperature Headers

IR Reflow compatible, UL 94V-0,
Black color

2.9

[.114]

37.8

[1.48]

Ref.

50.4

[1.98]

Ref.

3.5

±

0.3

[.137

±

.012

]

37.8

[1.48]

Ref.

47.2

[1.85]

Ref.

4.2

±

0.1

[.165

 

±

.004

]

4.70

±

0.08

[.185

±

.003

]

.46

±

0.08

[.018

±

.003

]

5.5

 

±

0.1

[.217

 

±

.004

]

4.2

[.165]

Typ.

4.2

[.165]

Typ.

43.2

[1.70]

37.8

[1.48]

Ref.

Recommended PC Board Layout

Number

PCB

Drain

Part Number

of

Pegs

Holes

Plating

Positions

UL 94V-2, Natural

UL 94V-0, White

Y

N

Tin

2-1586489-0

2-1586493-0

Y

N

30 Gold

2-1586490-0

2-1586494-0

N

N

Tin

2-1586491-0

2-1586495-0

N

N

30 Gold

2-1586492-0

2-1586496-0

20

Y

Y

Tin

1-794311-1

1-794455-1

Y

Y

30 Gold

1-794311-2

1-794455-2

N

Y

Tin

1-794358-1

1-794492-1

N

Y

30 Gold

1-794358-2

1-794492-2

Number

PCB

Drain

Part Number

of

Pegs

Holes

Plating

Positions

UL 94V-2, Natural

UL 94V-0, White

Y

N

Tin

2-1586489-2

2-1586493-2

Y

N

30 Gold

2-1586490-2

2-1586494-2

N

N

Tin

2-1586491-2

2-1586495-2

N

N

30 Gold

2-1586492-2

2-1586496-2

22

Y

Y

Tin

1-794312-1

1-794471-1

Y

Y

30 Gold

1-794312-2

1-794471-2

N

Y

Tin

1-794359-1

1-794493-1

N

Y

30 Gold

1-794359-2

1-794493-2

Number

PCB

Drain

Part Number

of

Pegs

Holes

Plating

Positions

UL 94V-0, Black

20

N

N

Tin

1-794415-1

N

N

30 Gold

1-794415-2

2.9

[.114]

42.0

[1.65]

Ref.

54.6

[2.14]

Ref.

3.5

±

0.3

[.137

±

.012

]

42.0

[1.65]

Ref.

51.4

[2.02]

Ref.

4.70

±

0.08

[.185

±

.003

]

.46

±

0.08

[.018

±

.003

]

4.2

 

±

0.1

[.165

±

.004

]

5.5

 

±

0.1

[.217

±

.004

]

4.2

[.165]

Typ.

4.2

[.165]

Typ.

47.4

[1.87]

42.0

[1.65]

Ref.

Recommended PC Board Layout

Vertical Header Assemblies

(Continued)

Note: All part numbers are RoHS Compliant.

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

133

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

AMP-DUAC Connectors

(Continued)

AMP

Soft Shell
Pin and Socket Connectors

High

Density

AMP-DUAC

Connectors

.165

[4.20]

Centerline

24 Position,
with and without Pegs and
with and without Drain
Holes

Material and Finish

Housing

— Nylon

UL 94V-2, Natural color
UL 94V-0, White color

Contacts

— 0.25 [.010] thick copper

alloy

Related Product Data

Mate with

—Receptacle housings

(page 126).

Technical Documents

— pages 125

and 205-206

2-24 Position, with Pegs
and without Drain Holes

Material and Finish

Housing

— Nylon

UL 94V-2, Natural color
UL 94V-0, White color

Contacts

— Copper alloy

Related Product Data

Mate with

—Receptacle housings

(page 126).

Technical Documents

— pages 125

and 205-206

Number

PCB

Drain

Part Number

of

Pegs

Holes

Plating

Positions

UL 94V-2, Natural

UL 94V-0, White

Y

N

Tin

2-1586489-4

2-1586493-4

Y

N

30 Gold

2-1586490-4

2-1586494-4

N

N

Tin

2-1586491-4

2-1586495-4

N

N

30 Gold

2-1586492-4

2-1586496-4

24

Y

Y

Tin

794313-3

1-794472-1

Y

Y

30 Gold

794313-4

1-794472-2

N

Y

Tin

1-794360-1

1-794494-1

N

Y

30 Gold

1-794360-2

1-794494-2

Number

PCB

Drain

Part Number

of

Pegs

Holes

Plating

Positions

UL 94V-2, Natural

UL 94V-0, White

2

Y

N

Tin

1-794507-1

1-794526-1

4

Y

N

Tin

1-794508-1

1-794527-1

6

Y

N

Tin

1-794448-1

1-794528-1

8

Y

N

Tin

1-794509-1

1-794529-1

10

Y

N

Tin

1-794510-1

1-794530-1

12

Y

N

Tin

1-794511-1

1-794531-1

14

Y

N

Tin

1-794512-1

1-794532-1

16

Y

N

Tin

1-794513-1

1-794533-1

18

Y

N

Tin

1-794514-1

1-794588-1

20

Y

N

Tin

1-794449-1

1-794534-1

22

Y

N

Tin

1-794515-1

1-794589-1

24

Y

N

Tin

1-794516-1

1-794590-1

2.9

[.114]

46.2

[1.81]

Ref.

58.8

[2.13]

Ref.

3.5

±

0.3

[.137

±

.012

]

46.2

[1.81]

Ref.

55.6

[2.18]

Ref.

4.70

±

0.08

[.185

±

.003

]

.46

±

0.08

[.018

±

.003

]

4.2

±

0.1

[.165

±

.004

]

5.5

 

±

0.1

[.217

 

±

.004

]

4.2

[.165]

Typ.

4.2

[.165]

Typ.

51.6

[2.03]

46.2

[1.81]

Ref.

Recommended PC Board Layout

Recommended Mounting Hole Pattern

For 1.78 [.070] Max. Thick PC Board

(Component Side Shown)

3.8

Ref.

[.150]

3.20

[.126]

0.40

[.016]

9.6

[.378]

7.30

±0.08

[.287

±0.003

]

4.2

±0.1

[.165

±0.004

]

Typ.

Non-Cumulative

6.4

[.252]

5.50

±0.10

[.217

±0.004

]

10.0

[.394]

6.4

[.252]

4.2

[.165]

12.80

[.504]

5.50±0.10

[.22±.004]

3.5±0.5

[.14±.02]

3.25±0.05

[.128±.002]

1.40±0.05

[.06±.002]

1.067

[.042]

Sq.

Vertical Header Assemblies

(Continued)

Note: All part numbers are RoHS Compliant.

Right-Angle Header Assemblies

ENG_CS_82181_SOFTSHELL_HIGH_DENSITY_0508-html.html
background image

134

Catalog 82181

Dimensions are in inches and

Dimensions are shown for

USA: 1-800-522-6752

South America: 55-11-2103-6000

Revised 4-08

millimeters unless otherwise

reference purposes only.

Canada: 1-905-470-4425

Hong Kong: 852-2735-1628

specified. Values in brackets

Specifications subject

Mexico: 01-800-733-8926

Japan: 81-44-844-8013

www.tycoelectronics.com

are metric equivalents.

to change.

C. America: 52-55-1106-0803

UK: 44-8706-080-208

Engineering Notes

AMP

Soft Shell
Pin and Socket Connectors