Alloy Resistance
Wire Wound
To Specifi c Parameters
On High
Thermal Conductivity
Ceramic Core
All Welded Cap
And Lead Assembly
Flame Retardant
Thermocoat
WIRE WOUND RESISTORS
SILICONE COATED TYPE
HIA
SERIES
PRECISION POWER
Silicone / Wire Wound Resistors
Industrial / Professional Applications
• Flame retardant coating compatible
with UL standards
• 0.5W to 25W
• Tolerances as close as 0.25% possible
• R01 to 150K
• TCR as low as +20ppm/°C available depending
on application and resistance value
• Special types available for pulse
applications-IEC 61000-4-5
e : info@htr-india.com
www.htr-india.com
Rev Date : 23/09/2022
AEC-Q200 Qualifi ed
H0.5
D0.5
H1
1W
9.50
4.5
38
0.8
30
R01
5K0
0.7
H2
2W
11.50
4.5
38
0.8
35
R01
6K2
0.75
D2
2W (70°C)
14.50
6.0
38
0.8
35
R01
14K
1.2
H3A
3W
11.50
5.5
38
0.8
35
R01
10K
1.1
H3
3W
15.50
6.0
38
0.8
35
R01
15K
1.4
H4
4W
15.50
6.0
38
0.8
35
R01
15K
1.4
H5A
5W
19.25
6.5
38
0.8
40
R01
24K
2.0
D5
5W (70°C)
22.50
7.5
38
0.8
45
R01
33K
2.9
H5
5W
24.50
8.7
38
0.8
45
R01
47K
4.0
H7A
7W
31.75
9.5
38
0.8
55
R01
68K
5.2
H7
7W
38.50
8.7
38
0.8
60
R01
70K
5.2
H10A 10W 43.50 10.0 38 0.8 65 R05 100K 7.2
H10
10W
53.50
9.0
38
0.8
75
R10
100K
5.5
H15
15W
43.50
10.0
38
1.0
65
R05
100K
8.2
H20
20W
67.00
10.0
38
1.0
90
R10
120K
11.2
H25
25W
73.0
10.0
38
1.0
95
1R0
150K
12.8
HTR
TYPE
POWER
RATING
at 40°C
L
(max)
*
D
(max)
DIMENSIONS (mm)
RESISTANCE RANGE
TYPICAL
WEIGHT
PER PC
(gms)
min
max
d
±0.05
l
±1.5
LM
±1
PHYSICAL CONFIGURATION
(Ambient)
•
WIRE WOUND
RESISTORS
SILICONE/
COATED TYPE
HIA
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Rev Date : 23/09/2022
Dimension Applied for
Bulk Specification
Packing
Table 1.1 :
0.5W
6.75
4.5
38
0.8
30
R01
2K0
0.6
NON INDUCTIVE RESISTORS
Low inductance Aryton - Perry winding type resistors are available in this series. For non-inductive types reduce maximum resistance
values shown to 50% and the continuous working voltage to 70% (please refer to note (2) of ordering information for placing orders).
PRE-FORMED LEADS
The resistor terminations can be bent and cut as per requirements for quick PCB mounting. Please send detailed drawings of specific
type of preforming required. Depending on application the resistors leads may be tin plated Copper Weld ® instead of tin plated copper.
TAPING
Types H-0.5, D-0.5, H-1, H-2, D-2, H-3, H-3A, H-4, H-5A, H-5, D-5, H-7A, H-7, H-10A, H-10 and H-15 can be supplied in taped form.
Please refer to tape/ ammo pack specifications. Tape / Reel on request. Type H-5, D-5, H-7A, H-7, H-10A, H-10 and H-15 in taped will be
supplied with tin plated copper clad steel (copper weld ®) terminations.
* For non-inductive types and for resistance values <1R0, +0.8mm allowed.
Coating overflow on each lead not to exceed half of ‘D’.
For resistance values less than R10 and tolerance less than ±2%, please measure resistance over centered length LM.
• Special Resistance values available on request.
H0.5
0.5W
6
10
52
64
100
R01
2K0
0.6
D0.5
H1
1W
6
10
52
64
100
R01
5K0
0.7
H2
2W
6
10
52
64
100
R01
6K2
0.75
D2
2W (70°C)
6
10
63
75
100
R01
14K
1.2
H3A
3W
6
10
63
75
100
R01
10K
1.1
H3
3W
6
10
63
75
100
R01
15K
1.4
H4
4W
6
10
63
75
100
R01
15K
1.4
H5A
5W
6
10
74
86
100
R01
24K
2.0
D5
5W (70°C)
6
10
74
86
100
R01
33K
2.9
H5
5W
6
10
74
86
100
R01
47K
4.0
H7A
7W
6
15
74
86
150
R01
68K
5.2
H7
7W
6
10
79
91
100
R01
70K
5.2
H10A 10W 6 15 79 91 150 R05 100K 7.2
H10
10W 6 15 90 102 150 R10 100K 5.5
H15
15W
6
15
79
91
150
R05
100K
8.2
HTR
TYPE
POWER
RATING
at 40°C
a
±1
s
±0.5
DIMENSIONS (mm)
RESISTANCE RANGE
TYPICAL
WEIGHT
PER PC
(gms)
min
max
c
±2
b
±2
10x
S±2
(Ambient)
WIRE WOUND
RESISTORS
SILICONE/
COATED TYPE
HIA
e : info@htr-india.com
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Rev Date : 23/09/2022
Note: Dimensions are applicable for Tape & Ammo / Tape & Reel
Table 1.2 :
Where
a’ stands for width of the tape
b’ stands for inner distance between two tapes
c’ stands for outer distance between two tapes
e’ stands for the inner distance of the reel
f’ stands for the total width of the reel
S’ stands for the pitch between resistors
Note
The maximum difference between D1 & D2 is 1.40 mm
All dimensions stated below are in mm
Dimensions ‘e’ & ‘f’ are given as approximate guidelines only
30
3.0
f
e
a
b
c
s
D2
D1
330
±5
HTR
TYPE
BULK PACKING
(For Dimension Refer to Table 1.1)
Number of Pieces
TAPE & AMMO PACKING
(For Dimension Refer to Table 1.2)
Number of Pieces
TAPE & REEL PACKING
(For Dimension Refer to Table 1.2)
Number of Pieces
PACKING CONFIGURATION
H0.5
500
1000 2000
D0.5
H1
500
1000 2000
H2
500
1000 2000
D2
400
600 1250
H3A
500
750 1250
H3
400
600 1250
H4
400
600 1250
H5A
600
600 1000
D5
400
300 750
H5
500
300 750
H7A
125
175 450
H7
125
300 800
H10A 100
175 450
H10
120
175 450
H15
100
175 450
H20
100
NA NA
H25
100
NA
NA
Rev Date : 23/09/2022
ELECTRICAL CHARACTERISTICS/ DATA
Power Rating
Full power dissipation at upto 40°C and linearly derated down
(Rated Ambient Temperature)
to zero dissipation at 275°C. [see Derating Curve above]
Resistance Tolerances Available
±10% [K]; ±5% [J]; ±3% [H]; ±2% [G]; ±1% [F];
(Test method no. 303 of MIL 202F)
±0.5% [D], ±0.25% [C]
Voltage Rating / Limiting Voltage / Max. Working Voltage
V = PxR
Voltage Proof / Dielectric Withstanding Voltage Max.
∆
R ± (1% + R05) - No flashover, mechanical
(based on limiting voltage x 2 or 500V whichever
damage, arcing or insulation breakdown
is applicable) (Test Method no. 301 of MIL 202F)
Insulation Resistance (Test Method no. 302 of MIL 202F)
>1000 M (Dry) > 100M (Wet)
Short Time Overload Max.
∆
R ± (2% + R05)
(Test Method - 5 secs at 5 times rated power for 3 watts
and smaller; 5 secs at 10 times rated power for 4 watts and larger)
Resistor Temperature Rise as a Function
As temperature rise varies between different power ratings and
of Applied Power
ratings and also between different resistance values, if this parameter
is required in detail, please provide power rating (W) and resistance
(R) required and factory will provide a suitable graph.
PARAMETER/PERFORMANCE TEST & TEST METHOD
PERFORMANCE REQUIREMENTS
WIRE WOUND
RESISTORS
SILICONE/
COATED TYPE
HIA
www.htr-india.com
PULSE CAPABILITY
• Resistors for use under pulse conditions as per IEC - 61000 - 4 - 5 available. For further information please refer to “Pulse / Surge Capability
of resistors”.
• In-case a tailor made pulse resistor is required, please refer to “Questionnaire of data required” and provide data accordingly.
• Once power rating and resistance value are established by the design engineer, HTR can provide vital data in the form of charts/graphs
for two important characteristics of the pulse version of these resistors - 1.Pulse on a regular basis ; Max allowable peak pulse power
(W) as a function of pulse duration (T). 2.Pulse capability ; Energy (J) as
a function of R (Ω).
It is essential that this data must be validated in actual trials and HTR will be pleased to provide the necessary samples for validation
and homologation.
WIRE WOUND
RESISTORS
SILICONE/
COATED TYPE
HIA
ENVIRONMENTAL SPECIFICATIONS
Temperature Co-efficient of Resistance
± 120ppm / °C (< R10); ± 80ppm / °C (<1R0);
(Test Method 304 of MIL 202F)
± 60ppm /°C (<100R); ± 90ppm / °C or
± 30ppm /°C (>100R) depending on wire selected.
Temperature Cycling
Test Method as per JIS-C-5202 Para 7.4
ΔR ± [2% + R05] - Typical
[Room Temperature ---> -55°C --->Room Temperature
---> +155°C ---> Room Temperature for 5 cycles]
Damp Heat (Steady State)
(Test Method No. 103B of MIL 202F and test condition ‘D’)
Max. Δ R ± (3% + R05) - No mechanical damage
Thermal Shock
(Test Method No. 107D of MIL 202F & Test Condition ‘B’)
Max Δ R ±(3% + R05) - No physical Deterioration
Load Life (Test Method no. 108A of MIL 202F)
(1000 hours intermittent @ 40°C)
Max. ΔR ± (3.5% + R05)
PARAMETER/PERFORMANCE TEST & TEST METHOD
PERFORMANCE REQUIREMENTS
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Rev Date : 23/09/2022
MECHANICAL SPECIFICATIONS
PARAMETER/PERFORMANCE TEST & TEST METHOD
PERFORMANCE REQUIREMENTS
Mechanical Shock
(Test Method No. 213B of MIL 202F)
Test condition & requirement to be mutually decided.
Pull Test / Robustness of Termination
[Force supplied from 2 to 4.5Kgs depending on size]
No mechanical damage
Vibration
(Test Method No. 201A of MIL 202F)
Max ΔR ±(3% + R05) - No physical damage
Solderability
[Test method no.208F of MIL 202F]
ΔR < ± [1% + R05] - Continuous and satisfactory
Resistance to Soldering Heat
(Test Method 210A of MIL 202 F & Test condition C)
Max ΔR ±(2% + R05)
Resistance to Solvents
Marking must remain Legible.
The usage of HIA series resistors will expand circuit design limits significantly because they have precision resistor characteristics with low
TC and are able to carry load at high ambient temperatures.
HIA series can effectively be used in all industrial, electrical, electronic and telecommunication equipment where large power dissipation is
required (e.g. when used as a voltage divider or bleeder resistor in DC power supplies or for series dropping). They are generally satisfactory
for use at frequencies upto 50KHz.
HIA series when wound by the Aryton-Perry method can be used effectively for high frequency applications where fast rise time and
minimum shift AC characteristics are necessary.
Note : Type H5, H7, H7A, H10, H10A can be supplied with lead diameter of 1.0mm. Please specify to avoid confusion.
TYPICAL APPLICATIONS
1. For RoHS version - H-2*
2. For Non Inductive type - N H2
3. For Pulse type - H2 I
4. For Tape and Ammo packing - H2 T
5. For Tape and Reel - H2 TR
Item code will differ from ordering information.
Series
Type
Packing
Resistance Value
Tolerance
HIA
H2 / H2*
Bulk H2 / H2*
100R
J
Tape & Ammo H2*T / H2T
Tape & Reel H2*TR / H2TR
ORDERING INFORMATION