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Structural 

Bonding Solutions

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This wealth of

information has established

Henkel Loctite as a worldwide speciality chemical company
and market leader in high-performance adhesives, sealants,
coatings and related chemicals. Loctite

®

celebrates its 50th

anniversary in 2003, and since the original development of 
a unique anaerobic technology, Henkel Loctite innovations
have become vital components in many of the machines and
products that are at the core of everyday life. The company
operates in markets as diverse as electronics, automotive,
aerospace, biomedical and many manufacturing industries.

Whether it is by reducing assembly costs, providing design and
application assistance or increasing the reliability of a process,
Henkel Loctite is dedicated to earning and keeping the trust of
its customers.
Over many years, the Henkel Loctite technology base has been
greatly expanded with the acquisition of the Resin Technology
Group, Dexter, Multicore and Power Devices. With the addition
of Hysol

®

to its product family, Henkel Loctite has developed a

broad range of unique epoxy adhesives, which together with its
commitment to quality and service, have made it the single
source for all engineering adhesives.

The Loctite

®

Hysol

®

range comprises one and two component

epoxies that offer improved clarity, less odour, better flow,
higher strength and greater durability than competitive 
products. They are approved and specified by engineers and
designers worldwide for a wide range of bonding applications,
from aerospace to the electronics industry, from maintenance
to original equipment manufacturers. Close attention to 
environmental issues means they can be shipped and used in
markets worldwide without compromising performance.

They cure rapidly at room or raised temperatures and are ideal
for automated production processes to replace welding and
riveting with a corrosion free, reduced stress joint.

For almost 50 years, Henkel Loctite has been at 

the cutting edge in the development of adhesive 

technologies and manufacturing processes.

During this time its chemists, technologists and 

application engineers have built up unparalleled 

knowledge and experience of every bonding challenge.

Henkel Loctite offers much more than outstanding
products, it provides solutions to many of industry’s
biggest challenges.

The strength of the Loctite

®

Hysol

®

product range 

is in its ability to bond many substrates including
metals, glass, ceramic, wood and most plastics.

2

Advanced Solutions

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Making the Right Choice

This comprehensive guide is designed to make it easy for you to select the right Loctite

®

Hysol

®

Epoxy adhesive

for a variety of applications. Simply select suitable adhesives for bonding particular substrates and compare the
characteristics of different products using the technical data. Choose the compatible dispensing equipment for
your pack size and see the product list for ordering information.

Complete Product List  

including ordering information

Application Selector Guide  

to meet your individual requirements

Loctite

®

Hysol

®

General purpose Epoxies

Loctite

®

Hysol

®

Five-minute Epoxies

Loctite

®

Hysol

®

Toughened Epoxies

Loctite

®

Hysol

®

High temperature Epoxies

Loctite

®

Hysol

®

Metal-filled Epoxies

Convenient Packaging

detailed information about pack sizes

Dispensing Equipment Guide 

select the compatible dispensing solution 

3

Substrate Selector Guide  

for an initial product recommendation

4

5

6

8

10

12

14

16

17

21

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Loctite

®

Hysol

®

Five-minute

Epoxies

Page 8

Toughened

Epoxies

Page 10

High temperature

Epoxies

Page 12

Substrate Selector Guide 

for an initial product recommendation

Loctite

®

Hysol

®

Epoxy adhesives bond a wide range of substrates.

Simply use the table to select the best adhesive for your application. Each adhesive is colour coded to its product group.
Refer to the following pages for product description and typical properties of the recommended adhesive.

General purpose

Epoxies

Page 6

++  Highly recommended  
+ Recommended

• Thermoplastics:

ABS, Acrylic, PA, PC, PVC, SAN

• Thermoset Plastics:

DAP, Epoxy, Phenolic, Polyster

• Rubbers:

Butyl, EPDM, Natural, Neoprene,
Nitrile, SBR

Henkel Loctite recommends that the selected product for your specific application is evaluated to determine suitability.

If you require additional information or advice, Henkel Loctite Adhesives limited has technical personnel trained 

to provide on site design and engineering support, application testing, validation and integration of dispensing 

and cure systems.

The Loctite

®

Hysol

®

range is part of an extensive range of high-performance adhesives and sealants designed 

for industrial use. This includes Anaerobic, Cyanoacrylate, Light Curing and specialised Silicone adhesives.

For more information on the complete range of products please contact Henkel Loctite Adhesives Limited 

or visit the web site at:

4

Steel

++ ++ +

+ ++ ++ ++ ++ ++ ++ ++ ++ ++ ++ ++ ++ ++ ++ ++ ++

+

+ ++ ++ +

+

Stainless Steel

++ ++ +

+

+

+ ++ ++ ++ + ++ ++ ++ ++ ++ ++ ++ +

+ ++

+

+ ++ ++ +

+

Zinc Dichromate Steel

++ ++ + ++ ++ ++ ++

+

+

+ ++ ++ ++ ++

+

+ ++ +

+ ++

+

+ ++ ++ +

+

Hot Dipped 

Galvanised Steel

++ ++ + ++ ++ ++ +

+

+

+ ++ ++ ++ ++

+

+ ++ +

+ ++

+

+ ++ ++ +

+

Aluminium

++ ++ + ++ ++ ++ +

++ ++ + ++ ++ ++ ++ ++ ++ ++ ++ + ++

+

+ ++ ++ +

+

Copper

++ ++ +

+

+

+

+

++ ++ + ++ ++ ++ ++ ++ ++ ++ +

+ ++

++ ++ +

+

Brass

++ ++ +

+

+

+

+

++ ++ + ++ ++ ++ ++ ++ ++ ++ +

+ ++

++ ++ +

+

Thermoplastics

+

+

+

+

+

+

+

+

+ ++ ++ ++

+

+

++ +

Thermoset Plastics

+

+

+ ++ ++ +

+

+

+

+ ++ +

+

+

+

GRP / SMC Composites

+

+

+

+

+

+ ++

+

+

+

+

+

+ ++ ++ ++ ++

+

+

+ ++ +

Rubbers

+

+

+

+

+

+

+

+

+

+

+

+

+

Glass

++

+ ++ +

+

++ ++ +

+

++ +

Ceramic

++ +

++ +

+

+

+

+

+

+

+

+

+

+

+ ++ ++ ++ ++ ++ ++ ++ +

+

Masonry

++ +

+

+

+

+

+

+

+

+

+

++ +

+

+

+

+

+

+

Wood

++ +

+

+

+ ++ +

+

+

++ +

+

+

+

+

3421 A&B

3423 A&B

9481 A&B

9483 A&B

9484 A&B

9489 A&B

9533 3430 A&B

9455 A&B

3422 A&B

9450 A&B

3450 A&B

3455 A&B

3463 A&B

3425 A&B

9466 

A&B

9463 A&B

9461 A&B

9464 A&B

9514 9491 A&B

9492 A&B

9502 9509 9493 

A&B

9496 A&B

www.loctite.com

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5

Application Selector Guide  

to meet your individual requirements

Loctite

®

Hysol

®

Epoxy adhesives for a variety of applications

General purpose epoxies

are suitable for a wide range of general and flexible bonding applications.

Five-minute epoxies

are fast curing 

and ideal for multi-purpose use or metal repair where a rapid cure is required.

Toughened epoxies

offer exceptional strength and impact 

resistance, while 

High temperature epoxies

are designed for use up to 180 °C. For the repair of worn or damaged parts,

Metal-filled

epoxies

provide the perfect solution. The range also includes ultra clear products for bonding transparent substrates, adhesives with an

extended working life for large areas as well as paste adhesives for gap filling and vertical applications.

Your application?

• Multi purpose 

adhesives for 
general bonding 
applications?

• Ultra clear 

adhesives for 
transparent 
bondlines?

• Flexible 

adhesives for 
low stress 
bonding of 
plastics and 
dissimilar 
substrates?

• Rapid cure for a 

fast fixture time?

• Ultra clear 

adhesives for 
fast transparent 
bonding?

• Emergency repair

of metal parts 
like pipes and 
tanks?

• Highest shear 

and peel 
strength?

• Excellent impact 

resistance?

• Adhesives for 

bonding high 
performance 
composites like 
GRP and CFRP?

• Resistance to 

high operating 
temperatures?

• UL94-V0 rating 

for fire retardant 
parts?

• High thermal 

conductivity?

• Rebuild and 

restore worn and
damaged metal 
parts?

• Repair metal 

pipes and 
castings?

• Form moulds,

tools, fixtures 
and models?

• Reduce sliding 

wear on moving 
parts?

Page 6

Page 8

Page 10

Page 12

Page 14

General 

purpose

Epoxies

Five-minute

Epoxies

Toughened

Epoxies

High 

temperature

Epoxies

Metal-filled

Epoxies

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3421 A&B

3423 A&B

Solution

9481 A&B

Your application

General bonding

Clear bonding

Medium viscosity

Non-sag paste

Light paste

Description:

2K-Epoxy

2K-Epoxy

2K-Epoxy

Mix ratio by volume:

1:1

1:1

2.7:1 (2:1 Cartridges)

Mix ratio by weight:

100 : 90

100 : 70

100 : 33

Working life:

180 min.

70 min.

60 min.

Fixture time:

240 min.

180 min.

300 min.

Colour:

Clear amber

Grey

Clear

Viscosity:

40 Pa.s

300 Pa.s

50 Pa.s

Shear strength (GBMS):

23 N/mm

2

17 N/mm

2

19 N/mm

2

Peel strength (GBMS):

2.5 N/mm

2.7 N/mm

1.0 N/mm

Operating temperature:

up to 100 °C

up to 100 °C

up to 80 °C

Pack sizes:

50 ml Dual Cartridge

50 ml Dual Cartridge

50 ml Dual Cartridge

200 ml Dual Cartridge

200 ml Dual Cartridge

400 ml Dual Cartridge

400 ml Dual Cartridge

400 ml Dual Cartridge

1 kg Tubs

1 kg Tubs

1 kg Tubs

20 kg Pails (9481 A)

20 kg Pails

20 kg Pails

17 kg Pails (9481 B)

Gel time @ 80 °C

 

Cure time @ 80 °C

Loctite

®

Hysol

®

3421 A&B

- Medium viscosity
- Extended working life
- Excellent humidity resistance

Loctite

®

Hysol

®

3421 A&B is a

general purpose, 2K-Epoxy
adhesive, for bonding large
surfaces which require a long 
open time. Ideal for bonding
metals, plastics and most other
surfaces which will be subjected 
to high humidity environments.

Loctite

®

Hysol

®

3423 A&B

- Non-sag paste
- Medium working life
- Excellent chemical resistance

Loctite

®

Hysol

®

3423 A&B is a

general purpose, 2K-Epoxy
adhesive, suitable for gap filling
and vertical applications. Ideal 
for bonding metal components.

Loctite

®

Hysol

®

9481 A&B

- Light paste
- Optical clarity
- Multi purpose

Loctite

®

Hysol

®

9481 A&B is a

general purpose, 2K-Epoxy
adhesive, suitable for a wide 
variety of substrates including
metals, ceramic, glass and most
plastics. Ideal for bonding fibre
optics and printed circuit boards.

6

Loctite

® 

Hysol

®

General purpose Epoxies

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9484 A&B

9483 A&B

9489 A&B

9533

Flexible bonding

Flowable

Medium 

working life

Extended

working life

Heat

curing

2K-Epoxy

2K-Epoxy

2K-Epoxy

1K-Epoxy

2 :1

1:1

1:1

Heat cure

100 : 46

100 : 85

100 : 85

Heat cure

30 min.

40 min.

90 min.

15 min.

210 min.

180 min.

300 min.

120 min.

Ultra clear

Grey

Grey

Dark grey

9.0 Pa.s

70 Pa.s

45 Pa.s

220 Pa.s

23 N/mm

2

25 N/mm

2

22 N/mm

2

22 N/mm

2

1.5 N/mm

1.3 N/mm

2.0 N/mm

1.20 N/mm

up to 100 °C

up to 100 °C

up to 100 °C

up to 120 °C

50 ml Dual Cartridge

50 ml Dual Cartridge

50 ml Dual Cartridge

30 ml Syringe

400 ml Dual Cartridge

400 ml Dual Cartridge

400 ml Dual Cartridge

300 ml Cartridge

1 kg Tubs

1 kg Tubs

1 kg Tubs

1 kg Cartridge

20 kg Pails

20 kg Pails

20 kg Pails

Loctite

®

Hysol

®

9483 A&B

- Flowable
- Ultra clear
- Low moisture absorption

Loctite

®

Hysol

®

9483 A&B is a

general purpose, 2K-Epoxy
adhesive, suitable for bonding 
and potting where optical clarity
and high strength are required.
Ideal for bonding decorative 
panels and displays.

Loctite

®

Hysol

®

9484 A&B

- Medium working life
- Flexible (Elongation: ~ 20 %)
- High impact resistance

Loctite

®

Hysol

®

9484 A&B is a

general purpose, 2K-Epoxy
adhesive, suitable for low stress
and high impact resistant bonding.
Ideal for bonding dissimilar
substrates like GRP, SMC and
composite elements.

Loctite

®

Hysol

®

9489 A&B

- Extended working life
- Flexible (Elongation: ~ 60 %)
- High impact resistance

Loctite

®

Hysol

®

9489 A&B is a

general purpose, 2K-Epoxy
adhesive, suitable for low stress
and high impact resistant bonding
of large surfaces. Ideal for bonding 
dissimilar substrates like GRP, SMC
and composite elements.

Loctite

®

Hysol

®

9533

- Low temperature curing
- Low shrinkage
- Flexible 

Loctite

®

Hysol

®

9533 is a general

purpose, 1K-Epoxy adhesive,
suitable for a wide variety of 
substrates including metals,
ceramic, glass and most plastics.
Suitable for heat curing at low 
temperatures.

7

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3430 A&B

9455 A&B

3422 A&B

Your application

Multi purpose

Toughened

Flowable

Medium viscosity

Solution

Description:

2K-Epoxy

2K-Epoxy

2K-Epoxy

Mix ratio by volume:

1:1

1:1

1:1

Mix ratio by weight:

100 : 100

100 : 105

100 : 100

Working life:

4 min.

3 min.

3 min.

Fixture time:

12 min.

15 min.

7 min.

Colour:

Ultra clear

Ultra clear

Pale yellow

Viscosity:

25 Pa.s

3.2 Pa.s

50 Pa.s

Shear strength (GBMS):

20 N/mm

2

16 N/mm

2

18 N/mm

2

Peel strength (GBMS):

1.5 N/mm

1.8 N/mm

< 1 N/mm

Operating temperature:

up to 80 °C

up to 80 °C

up to 80 °C

Pack sizes:

24 ml Twin Syringe

24 ml Twin Syringe

50 ml Dual Cartridge

50 ml Dual Cartridge

50 ml Dual Cartridge

200 ml Dual Cartridge

200 ml Dual Cartridge

200 ml Dual Cartridge

1 kg Tubs

1 kg Jerry Cans

Loctite

®

Hysol

®

3430 A&B

- Medium viscosity
- Ultra clear
- Toughened

Loctite

®

Hysol

®

3430 A&B is a 

five-minute, 2K-Epoxy adhesive,
suitable for applications requiring
an optically clear bond line. Ideal 
for bonding glass, decorative
panels and displays and general
DIY applications.

Loctite

®

Hysol

®

9455 A&B

- Flowable
- Ultra clear
- Flexible (Elongation: ~ 80 %)

Loctite

®

Hysol

®

9455 A&B is a 

five-minute, 2K-Epoxy adhesive,
with an optically clear bond line
and high impact resistance. Ideal
for bonding and potting of optical
components like sensors and 
lenses.

Loctite

®

Hysol

®

3422 A&B

- Medium viscosity
- Fast curing
- High strength

Loctite

®

Hysol

®

3422 A&B is a 

five-minute, 2K-Epoxy adhesive,
suitable for a wide variety of 
substrates including metals,
ceramic, glass and most plastics.
Ideal for metal assemblies 
with a subsequent paint bake 
cycle. (180 °C for 30 minutes)

8

Loctite

® 

Hysol

®

Five-minute Epoxies

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3450 A&B

9450 A&B

3455 A&B

3463 A&B

Metal repair

Gap filling

Steel filled

Aluminium filled

Kneadable stick

2K-Epoxy

2K-Epoxy

2K-Epoxy

2K-Epoxy

1:1

1:1

1:1

1:1

100 : 92

100 : 105

100 : 106

100 : 100

4 min.

4 min.

8 min.

3 min.

13 min.

12 min.

120 min.

10 min.

Translucent

Grey

Grey

Dark grey

200 Pa.s

35 Pa.s

100 Pa.s

Putty

23 N/mm

2

21 N/mm

2

19 N/mm

2

6.8 N/mm

2

< 1 N/mm

1.5 N/mm

1.5 N/mm

< 1 N/mm

up to 80 °C

up to 100 °C

up to 100 °C

up to 100 °C

50 ml Dual Cartridge

25 ml Twin Syringe

24 ml Twin Syringe

50 g Stick

200 ml Dual Cartridge

114 g Stick

1 kg Tubs

Loctite

®

Hysol

®

9450 A&B

- Non-sag paste
- Translucent
- Fast curing

Loctite

®

Hysol

®

9450 A&B is a 

five-minute, 2K-Epoxy adhesive,
suitable for a wide variety of 
substrates including metals,
ceramic, glass and most plastics.
Ideal for gap filling and vertical
applications.

Loctite

®

Hysol

®

3450 A&B

- Medium viscosity
- Steel filled
- High strength

Loctite

®

Hysol

®

3450 A&B is a 

five-minute, 2K-Epoxy adhesive,
suitable for where large gaps are
present. Ideal for bonding and 
filling damaged components.

Loctite

®

Hysol

®

3455 A&B

- Non-sag paste
- Aluminium filled
- High strength

Loctite

®

Hysol

®

3455 A&B is a

five- minute, 2K-Epoxy paste,
suitable for repairing and 
rebuilding worn metal parts.

Loctite

®

Hysol

®

3463 A&B

Metal Magic Steel™ Stick

- Steel filled kneadable stick
- Cures under water
- NSF approved (for potable water)

Loctite

®

Hysol

®

3463 A&B Metal

Magic Steel™ Stick is a rapid
cure, 2K-Epoxy adhesive, suitable
for emergency metal repairs. Ideal 
for sealing leaking tanks and
pipes, filling oversized bolt holes,
smoothing welds and repairing
small cracks in castings.

9

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Solution

Your application

Extended working life

3425 A&B

9466 A&B

Gap filling

Multi purpose

Description:

2K-Epoxy

2K-Epoxy

Mix ratio by volume:

1:1

2:1

Mix ratio by weight:

100 : 100

100 : 50

Working life:

120 min.

60 min.

Fixture time:

240 min.

180 min.

Colour:

Off-white

Off-white

Viscosity:

1,000 Pa.s

30 Pa.s

Shear strength (GBMS):

28 N/mm

2

37 N/mm

2

Peel strength (GBMS):

2.0 N/mm

8.0 N/mm

Operating temperature:

up to 120 °C

up to 120 °C

Pack sizes:

50 ml Dual Cartridge

50 ml Dual Cartridge

200 ml Dual Cartridge

400 ml Dual Cartridge

400 ml Dual Cartridge

1 kg Tubs

1 kg Tubs

20 kg Pails (9466 A)

20 kg Pails

17 kg Pails (9466 B)

Gel time @ 120 °C

 

Cure time @ 120 °C

Loctite

®

Hysol

®

3425 A&B

- Non-sag paste
- Extended working life
- Excellent environment resistance

Loctite

®

Hysol

®

3425 A&B is a 

toughened, 2K-Epoxy adhesive,
for bonding large surfaces 
requiring a long open time.
Ideal for gap filling and vertical
bonding of metals and rigid 
plastics.

Loctite

®

Hysol

®

9466 A&B

- Medium viscosity
- Low density - SG = 1.0
- High strength

Loctite

®

Hysol

®

9466 A&B is a 

toughened, 2K-Epoxy adhesive,
suitable for multi purpose 
applications requiring long open
time and high bonding strength.
Ideal for a wide variety of 
substrates like metals, ceramic 
and most plastics.

10

Loctite

® 

Hysol

®

Toughened Epoxies

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Medium working life

9461 A&B

9463 A&B

9464 A&B

9514

Heat curing

Flowable

Gap filling

Gap filling

Fast Cure

Induction curable

2K-Epoxy

2K-Epoxy

2K-Epoxy

1K-Epoxy

4:1

1:1

1:1

Heat cure

100 : 23

100 : 100

100 : 100

Heat cure

60 min.

40 min.

20 min.

5 min.

300 min.

240 min.

180 min.

30 min.

Off-white

Grey

Grey

Grey

12 Pa.s

270 Pa.s

270 Pa.s

1,480 Pa.s

25 N/mm

2

24 N/mm

2

22 N/mm

2

46 N/mm

2

10.5 N/mm

10.0 N/mm

10.5 N/mm

9.5 N/mm

up to 100 °C

up to 100 °C

up to 100 °C

up to 180 °C

160 g Tube Kit

50 ml Dual Cartridge

50 ml Dual Cartridge

30 ml Syringe

1 kg Tubs/Jerry Cans 

400 ml Dual Cartridge

400 ml Dual Cartridge

300 ml Cartridge

20 kg Pails/Jerry Cans

1 kg Tubs

1 kg Tubs

1 kg Cartridge

20 kg Pails

20 kg Pails

Loctite

®

Hysol

®

9461 A&B

- Non-sag paste
- Heat accelerated 

(4 min. @ 120 °C)

- High peel strength

Loctite

®

Hysol

®

9461 A&B is a 

toughened, 2K-Epoxy adhesive,
suitable for applications requiring
gap filling and high peel strength.
Ideal for bonding dissimilar 
substrates like GRP, SMC and 
composites.

Loctite

®

Hysol

®

9463 A&B

- Low viscosity
- High peel and shear strength
- Excellent low temperature 

properties

Loctite

®

Hysol

®

9463 A&B is a 

toughened, 2K-Epoxy adhesive,
suitable for applications requiring
extremely high peel strength. Ideal
for bonding dissimilar substrates
like GRP, SMC and composites.

Loctite

®

Hysol

®

9464 A&B

- Non-sag paste
- Heat accelerated 

(4 min. @ 120 °C)

- Fast handling strength

Loctite

®

Hysol

®

9464 A&B is a 

toughened, 2K-Epoxy adhesive,
suitable for applications requiring
fast cure and high peel strength.
Ideal for bonding dissimilar 
substrates like GRP, SMC and 
composites.

Loctite

®

Hysol

®

9514

- Suitable for induction curing
- High shear and peel strength
- High temperature resistant 

(180 °C)

Loctite

®

Hysol

®

9514 is a 

toughened, 1K-Epoxy adhesive,
suitable for gap filling and
resistance to high operating
temperatures. Ideal for applications
requiring toughness such as filter
and magnet bonding.

11

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9491 A&B

Solution

9492 A&B

Your application

Gap filling

Multi purpose

Room temperature curing

Description:

2K-Epoxy

2K-Epoxy

Mix ratio by volume:

2.5 :1

2:1

Mix ratio by weight:

100 : 44

100 : 50

Working life:

15 min.

15 min.

Fixture time:

75 min.

75 min.

Colour:

White

White

Viscosity:

200 Pa.s

30 Pa.s

Shear strength (GBMS):

15 N/mm

2

20 N/mm

2

Shear strength @ 120 °C (GBMS):

5.1 N/mm

2

4.2 N/mm

2

Operating temperature:

up to 180 °C

up to 180 °C

Pack sizes:

1 kg Tubs

50 ml Dual Cartridge

20 kg Pails

400 ml Dual Cartridge

Gel time @ 120 °C

 

Cure time @ 120 °C

Loctite

®

Hysol

®

9491 A&B

- Non-sag paste
- Very low outgas 
- High temperature resistant 

(180 °C)

Loctite

®

Hysol

®

9491 A&B is a high 

operating temperature resistant,
2K-Epoxy adhesive, with excellent
gap filling and suitable for a wide
variety of substrates. Ideal for 
bonding electronic components
and mesh to frames.

Loctite

®

Hysol

®

9492 A&B

- Medium viscosity
- Very low outgas
- High temperature resistant 

(180 °C)

Loctite

®

Hysol

®

9492 A&B is a high 

operating temperature resistant,
2K-Epoxy adhesive, suitable for
multi purpose applications. Ideal 
for bonding electronic components
and mesh to frames.

12

Loctite

® 

Hysol

®

High temperature Epoxies

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9509

9502

9493 A&B

9496 A&B

Thermally conductive

Fire retardant

Heat curing

Gap filling

Multi purpose

FR rating: UL94-V0

Potting

1K-Epoxy

1K-Epoxy

2K-Epoxy

2K-Epoxy

Heat cure

Heat cure

4 :1

6 :1

Heat cure

Heat cure

100 : 18

100 : 7

5 min.

5 min.

2 hrs

2 hrs

30 min.

30 min.

8 hrs

8 hrs

Dark grey

Off-white

White

Black

250 Pa.s

40 Pa.s

700 mPa.s

2.5 Pa.s

35 N/mm

2

29 N/mm

2

20 N/mm

2

17 N/mm

2

19 N/mm

2

25 N/mm

2

2.1 N/mm

2

6.8 N/mm

2

up to 180 °C

up to 180 °C

up to 100 °C

up to 150 °C

30 ml Syringe

30 ml Syringe

200 g Tube Kit

200 g Tube Kit

300 ml Cartridge

300 ml Cartridge

1 kg Tubs

1 kg Tubs

1 kg Cartridge

1 kg Cartridge

20 kg Pails

20 kg Pails

Loctite

®

Hysol

®

9502

- Non-sag paste
- High strength
- High temperature resistant 

(180 °C)

Loctite

®

Hysol

®

9502 is a high 

operating temperature resistant,
1K-Epoxy adhesive, with excellent
gap filling suitable for a wide 
variety of substrates. Ideal for 
bonding magnets, oil filters and
under-bonnet parts.

Loctite

®

Hysol

®

9509

- Self-leveling
- Roller coatable
- High temperature resistant 

(180 °C)

Loctite

®

Hysol

®

9509 is a high 

operating temperature resistant,
1K-Epoxy adhesive, suitable for
multi purpose applications. Ideal
for bonding magnets, oil filters 
and under-bonnet parts.

Loctite

®

Hysol

®

9493 A&B

- Low viscosity
- Low shrinkage
- Fire retardant

Loctite

®

Hysol

®

9493 A&B is a

UL94-V0 rated, versatile 2K-Epoxy
adhesive, for potting and casting
fire retardant components.

Loctite

®

Hysol

®

9496 A&B

- Flowable
- Low shrinkage
- High thermal conductivety

(~ 1.7 W/m·K)

Loctite

®

Hysol

®

9496 A&B is a

thermally conductive, 2K-Epoxy
adhesive, for low stress
applications. Ideal for potting
electronic components.

13

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3471 A&B

Metal Set S1

Solution

3472 A&B

Metal Set S2

Your application

Steel

Putty

Pourable

Description:

2K-Epoxy

2K-Epoxy

Mix ratio by volume:

1:1

1:1

Mix ratio by weight:

100 : 100

100 : 100

Working life:

45 min.

45 min.

Fixture time:

180 min.

180 min.

Colour:

Grey

Grey

Viscosity:

Putty

Liquid

Shear strength (GBMS):

20 N/mm

2

25 N/mm

2

Compressive strength:

70 N/mm

2

70 N/mm

2

Operating temperature:

up to 120 °C

up to 120 °C

Pack sizes:

500 g Tub Kit

500 g Tub Kit

Loctite

®

Hysol

®

3471 A&B

Metal Set S1

- Steel putty
- Low shrinkage on cure (0.1 %)
- Temperature resistant (120 °C)

Loctite

®

Hysol

®

3471 A&B is a 

steel filled, 2K-Epoxy adhesive,
for repairing and rebuilding worn
metal parts. Ideal for repairing
pipes and castings as well as crak-
ks in housings and machine parts.

Loctite

®

Hysol

®

3472 A&B

Metal Set S2

- Steel liquid
- Low shrinkage on cure (0.1 %)
- Temperature resistant (120 °C)

Loctite

®

Hysol

®

3472 A&B is a

pourable  steel filled, 2K-Epoxy
adhesive, for repairing and
rebuilding worn metal parts.
Ideal for repairing pipes and
castings as well as cracks in 
housings and machine parts.
Making of moulds, models,
tools and fixtures.

14

Loctite

® 

Hysol

®

Metal-filled Epoxies

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3475 A&B

Metal Set A1

3473 A&B

Metal Set S3

3479 A&B

Metal Set HTA

3474 A&B

Metal Set M

Metallic pieces 

under friction

Aluminium

Fast cure

Multi purpose

High temperature 

resistant

Wear resistant

2K-Epoxy

2K-Epoxy

2K-Epoxy

2K-Epoxy

1:1

1:1

1:1

1:1

100 : 100

100 : 100

100 : 100

100 : 100

6 min.

45 min.

40 min.

45 min.

15 min.

180 min.

150 min.

180 min.

Grey

Grey

Grey

Grey

Putty

Putty

Putty

Putty

20 N/mm

2

20 N/mm

2

20 N/mm

2

20 N/mm

2

60 N/mm

2

70 N/mm

2

90 N/mm

2

70 N/mm

2

up to 120 °C

up to 120 °C

up to 190 °C

up to 120 °C

500 g Tub Kit

500 g Tub Kit

500 g Tub Kit

500 g Tub Kit

Loctite

®

Hysol

®

3473 A&B

Metal Set S3

- Steel putty
- Fast curing
- Temperature resistant (120 °C)

Loctite

®

Hysol

®

3473 A&B is a 

steel filled, 2K-Epoxy adhesive, for
emergency repairing and rebuilding
worn metal parts. Ideal for 
repairing pipes and castings as
well as cracks in housings and
machine parts.

Loctite

®

Hysol

®

3475 A&B

Metal Set A1

- Aluminium putty
- Low shrinkage on cure (0.1 %)
- Temperature resistant (120 °C)

Loctite

®

Hysol

®

3475 A&B is 

an aluminium filled, 2K-Epoxy 
adhesive, for repairing and 
rebuilding worn metal parts.
Ideal for repairing castings and
cracks in housings and machine
parts.

Loctite

®

Hysol

®

3479 A&B

Metal Set HTA

- Aluminium putty
- Low shrinkage on cure (0.2 %)
- High temperature resistant 

(190 °C)

Loctite

®

Hysol

®

3479 A&B is 

an aluminium filled, 2K-Epoxy 
adhesive, for repairing and 
rebuilding worn metal parts in 
high operating temperature 
applications. Ideal for repairing
castings and cracks in housings
and machine parts.

Loctite

®

Hysol

®

3474 A&B

Metal Set M

- Self-lubricating
- High wear resistant
- Temperature resistant (120 °C)

Loctite

®

Hysol

®

3474 A&B is a

mineral filled, 2K-Epoxy adhesive,
which forms a self-lubricating
surface to reduce sliding wear on
moving parts. Ideal for metallic
surfaces under friction.

15

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Convenient Packaging

detailed information about pack sizes

Loctite

®

Hysol

®

2K-Epoxies

To reduce wastage and control costs, two-component products are available in easy-to-use 50, 200 and 400 ml dual cartridges with 
square mix-nozzles, designed for use with Henkel Loctite manual and pneumatic dispensers. These compact mixers offer the highest 
mixing efficiency as well as the lowest waste and pressure drop.
Two-component epoxies are also available in 1 and 20 kg packs for high volume applications.
Some special products for emergency repairs, maintenance and high temperature applications are packed in manual mix twin syringes,
tube kits or tub kits.

Loctite

®

Hysol

®

1K-Epoxies

All one-component products are packed in convenient 30 ml syringes as well as 300 ml and 1 kg cartridges, designed for use with the 
Henkel Loctite handheld applicators and automatic systems.

16

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17

Dispensing Equipment Guide 

select the compatible dispensing solution

To speed production and provide accurate and consistent application, Henkel Loctite offers a complete 
range of dispensing equipment for the automated application of adhesive products. The range includes 
simple hand-operated dispensers, through to fully automated systems and a broad range of accessories.
The engineers and technicians at Henkel Loctite have the expertise and experience to develop products 
and equipment, design prototypes, carry out testing and evaluation, in addition to on-site consultation and
support.

Handheld Applicators

These ergonomically designed applicators are for the fast, precise, clean and economic dispensing of epoxy adhesives from their 
original packages. Whether manual or pneumatic, they reduce waste and minimise operator contact. The selection of a Loctite

®

handheld applicator is based on product type, package configuration and process requirements.

Automatic Systems

An analysis of your production process will determine the most cost effective dispensing system and application method for your 
current requirements. However, if you are planning to update your production process, Henkel Loctite can demonstrate the benefits 
of installing a flexible system that can grow with your changing needs.

Conversion Kits for 50 ml Dual Cartridges

Conversion Kits for 50 ml Dual Cartridges to use with standard 
310 ml Caulking Handguns.

Available for:
• 50 ml Dual Cartridges 1:1 (97956)
• 50 ml Dual Cartridges 2:1 (97957)

Manual Handguns for 2K-Products

Handheld manually operated applicators provide a cost effective
method to apply a product accurately with mininal waste.

Available for:
• 200 ml Dual Cartridges 1:1 (97041)
• 400 ml Dual Cartridges 1:1 (32185)

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Dispensing Equipment Guide 

select the compatible dispensing solution

18

Manual Handguns for 2K-Products

Handheld manually operated applicators provide a convenient
method to apply product accurately with minimal waste.

Available for:
• 50 ml Dual Cartridges 1:1 & 2:1 (96001)
• 200 ml Dual Cartridges 1:1 & 2:1 (96003)
• 400 ml Dual Cartridges 1:1 & 2:1 (983438)

Cartridge Pushers for 2K-Products

Pneumatic ram systems, designed for automatic applications.

Available as:
• 50 ml Dual Cartridges 1:1 & 2:1 (97042-CP)
• 200 ml Dual Cartridges 1:1 & 2:1 (983437-CP)
• 400 ml Dual Cartridges 1:1 & 2:1 (983439-CP)

Pneumatic Handguns for 2K-Products

Handheld pneumatic applicators which provide a convenient
method to apply a product accurately with minimal waste.

Available for:
• 50 ml Dual Cartridges 1:1 & 2:1 (97042)
• 200 ml Dual Cartridges 1:1 & 2:1 (983437)
• 400 ml Dual Cartridges 1:1 & 2:1 (983439)

Reservoir Systems for 1 kg Cans

Pneumatic systems for 1 kg Tubs and Jerry Cans, designed for
semi-automatic and robotic applications.

Available as:
• Single Reservoir (97108)
• Reservoir with integrated Controller (97008)

Hysol-Structural-html.html
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19

Dispensing Equipment Guide 

select the compatible dispensing solution

Pump Systems for 20 kg Pails

Pneumatic pump systems, designed for robotic applications.

Available for:
• 20 kg Pails (on request)
• 20 kg Jerry Cans (on request)

Twin Dispenser for 2K-Products

Volumetric mix dispenser, designed for semi-automatic and 
robotic applications in conjunction with a double reservoir or 
pump system.

• Max. 10 ml 1:1 (97640)

Dispense Valves for 2K-Products

Dispense valves which are designed for semi-automatic and 
robotic applications in conjunction with a double reservoir or 
pump system.

Available as:
• Handheld (on request)
• Robotic (on request)

Manual Handguns for 1K-Products

Handheld, manually operated applicators, which provide a cost
effective method to apply a product accurately with minimal
waste.

Available for:
• 30 ml Syringes (98026)
• 300 ml Cartridges (97040)

Hysol-Structural-html.html
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20

Dispense Valves for 1K-Products

Pneumatic powered dispense valves, designed for semi-
automatic and robotic applications in conjunction with a cartridge
pusher.

Available as:
• Handheld (97112)
• Robotic (97114)

Dispensing Equipment Guide 

select the compatible dispensing solution

Pneumatic Handguns for 1K-Products

Handheld, pneumatic powered applicators, which provide a
convenient method to apply a product accurately with minimal
waste.

Available for:
• 300 ml Cartridges (97002)
• 1 kg Cartridges (97043)

Cartridge Pushers for 1K-Products

Pneumatic powered systems, designed for automatic 
applications.

Available for:
• 300 ml Cartridges (97110 & 97631)
• 1 kg Cartridges (97632)

Syringe Dispensers for 1K-Products

Pneumatic powered systems for 30 ml Syringes, designed for
semi-automatic applications.

Available as:
• Analogue System (97005)
• Digital System (97006)

Hysol-Structural-html.html
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21

Complete Product List 

including ordering information

3421 A&B

General purpose 2K-Epoxy

50 ml Dual Cartridge

10

248211

6

200 ml Dual Cartridge

10

254055

400 ml Dual Cartridge

10

*

3421 A

3421 Resin

1 kg Tub

4

431949

6

20 kg Pail

1

*

3421 B

3421 Hardener

1 kg Tub

4

431948

6

20 kg Pail

1

*

3422 A&B

Five-minute 2K-Epoxy

50 ml Dual Cartridge

10

254057

8

200 ml Dual Cartridge

10

254058

3423 A&B

General purpose 2K-Epoxy

50 ml Dual Cartridge

10

254061

6

200 ml Dual Cartridge

10

254060

400 ml Dual Cartridge

10

*

3423 A

3423 Resin

1 kg Tub

4

431891

6

20 kg Pail

1

*

3423 B

3423 Hardener

1 kg Tub

4

431874

6

20 kg Pail

1

*

3425 A&B

Toughened 2K-Epoxy

50 ml Dual Cartridge

10

254063

10

200 ml Dual Cartridge

10

254064

400 ml Dual Cartridge

10

*

3425 A

3425 Resin

1 kg Tub

4

429827

10

20 kg Pail

1

*

3425 B

3425 Hardener

1 kg Tub

4

429826

10

20 kg Pail

1

*

3430 A&B

Five-minute 2K-Epoxy

24 ml Twin Syringe

12

267377

8

50 ml Dual Cartridge

10

*

200 ml Dual Cartridge

10

*

3430 A

3430 Resin

1 kg Tub

4

*

8

3430 B

3430 Hardener

1 kg Tub

4

*

8

3450 A&B

Five-minute 2K-Epoxy

25 ml Twin Syringe

12

*

9

3455 A&B

Five-minute 2K-Epoxy

24 ml Twin Syringe

12

*

9

3463 A&B

Metal Magic Steel™ Stick

50 g Stick

24

*

9

114 g Stick

24

*

3471 A&B

Metal-filled 2K-Epoxy

500 g Tub Kit

10

229176

14

3472 A&B

Metal-filled 2K-Epoxy

500 g Tub Kit

10

229175

14

3473 A&B

Metal-filled 2K-Epoxy

500 g Tub Kit

10

229174

15

3474 A&B

Metal-filled 2K-Epoxy

500 g Tub Kit

10

195891

15

3475 A&B

Metal-filled 2K-Epoxy

500 g Tub Kit

10

229173

15

3479 A&B

Metal-filled 2K-Epoxy

500 g Tub Kit

10

195826

15

9450 A&B

Five-minute 2K-Epoxy

50 ml Dual Cartridge

10

451261

9

200 ml Dual Cartridge

10

451263

9450 A

9450 Resin

1 kg Tub

4

451272

9

9450 B

9450 Hardener

1 kg Tub

4

451273

9

9455 A&B

Five-minute 2K-Epoxy

24 ml Twin Syringe

10

*

8

50 ml Dual Cartridge

10

451277

200 ml Dual Cartridge

10

451279

9455 A

9455 Resin

1 kg Jerry Can

4

451290

8

9455 B

9455 Hardener

1 kg Jerry Can

4

451291

8

9461 A&B

Toughened 2K-Epoxy

50 ml Dual Cartridge

10

451231

11

400 ml Dual Cartridge

10

451233

9461 A

9461 Resin

1 kg Tub

4

451243

11

20 kg Pail

1

*

9461 B

9461 Hardener

1 kg Tub

4

451244

11

20 kg Pail

1

*

9463 A&B

Toughened 2K-Epoxy

160 g Tube Kit

10

*

11

9463 A

9463 Resin

1 kg Tub

4

463385

11

20 kg Pail

1

*

9463 B

9463 Hardener

1 kg Jerry Can

4

463386

11

20 kg Jerry Can

1

*

9464 A&B

Toughened 2K-Epoxy

50 ml Dual Cartridge

10

451245

11

400 ml Dual Cartridge

10

451247

Product

Description

Pack Size

PK

Order-No.

Page

*Only on request

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22

Complete Product List 

including ordering information

9464 A

9464 Resin

1 kg Tub

4

451259

11

20 kg Pail

1

*

9464 B

9464 Hardener

1 kg Tub

4

451260

11

20 kg Pail

1

*

9466 A&B

Toughened 2K-Epoxy

50 ml Dual Cartridge

10

451198

10

400 ml Dual Cartridge

10

415200

9466 A

9466 Resin

1 kg Tub

4

446309

10

20 kg Pail

1

*

9466 B

9466 Hardener

1 kg Tub

4

446320

10

17 kg Pail

1

*

9481 A&B

General purpose 2K-Epoxy

50 ml Dual Cartridge

10

451218

6

400 ml Dual Cartridge

10

451220

9481 A

9481 Resin

1 kg Tub

4

451229

6

20 kg Pail

1

*

9481 B

9481 Hardener

1 kg Tub

4

451230

6

17 kg Pail

1

*

9483 A&B

General purpose 2K-Epoxy

50 ml Dual Cartridge

10

451148

7

400 ml Dual Cartridge

10

451150

9483 A

9483 Resin

1 kg Tub

4

451160

7

20 kg Pail

1

*

9483 B

9483 Hardener

1 kg Jerry Can 

4

451161

7

20 kg Jerry Can  

1

*

9484 A&B

General purpose 2K-Epoxy

50 ml Dual Cartridge

10

451164

7

400 ml Dual Cartridge

10

451166

9484 A

9484 Resin

1 kg Tub

4

451178

7

20 kg Pail

1

*

9484 B

9484 Hardener

1 kg Tub

4

451179

7

20 kg Pail

1

*

9489 A&B

General purpose 2K-Epoxy

50 ml Dual Cartridge

10

451182

7

400 ml Dual Cartridge

10

451184

9489 A

9489 Resin

1 kg Tub

4

451194

7

20 kg Pail

1

*

9489 B

9489 Hardener

1 kg Tub

4

451195

7

20 kg Pail

1

*

9491 A

9491 Resin

1 kg Tub

4

468300

12

20 kg Pail

1

*

9491 B

9491 Hardener

1 kg Tub

4

468302

12

20 kg Pail

1

*

9492 A&B

High temperature 2K-Epoxy

50 ml Dual Cartridge

10

468286

12

400 ml Dual Cartridge

10

468314

9493 A&B

High temperature 2K-Epoxy

200 g Tube Kit

10

*

13

9493 A

9493 Resin

1 kg Tub

4

451216

13

20 kg Pail

1

*

9493 B

9493 Hardener

1 kg Jerry Can  

4

451217

13

20 kg Jerry Can  

1

*

9496 A&B

High temperature 2K-Epoxy

200 g Tube Kit

10

*

13

9496 A

9496 Resin

1 kg Tub

4

463376

13

20 kg Pail

1

*

9496 B

9496 Hardener

1 kg Jerry Can  

4

463377

13

20 kg Jerry Can  

1

*

9502

High temperature 1K-Epoxy

30 ml Syringe

10

*

13

300 ml Cartridge

5

*

1 kg Cartridge

4

*

9509

High temperature 1K-Epoxy

30 ml Syringe

10

*

13

300 ml Cartridge

5

*

1 kg Cartridge

4

*

9514

Toughened 1K-Epoxy

30 ml Syringe

10

*

11

300 ml Cartridge

5

*

1 kg Cartridge

4

*

9533

General purpose 1K-Epoxy

30 ml Syringe

10

*

7

300 ml Cartridge

5

*

1 kg Cartridge

4

*

Product

Description

Pack Size

PK

Order-No.

Page

The 50 ml Dual Cartridges are supplied with one Square Mixer per Cartridge.
All 200 and 400 ml Dual Cartridges are supplied with two Square Mixers per Cartridge.
*Only on request

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Equipment

Description

PK

Order-No.

Page

Accessories

Description

PK

Order-No.

32185

Manual Handgun for 400 ml Dual Cartridges 1:1

1

247785

17

96001

Manual Handgun for 50 ml Dual Cartridges 1:1 & 2:1

1

267452

18

96003

Manual Handgun for 200 ml Dual Cartridges 1:1 & 2:1

1

267453

18

97002

Pneumatic Handgun for 300 ml Cartridges

1

88632

20

97005

Analog Dispensing Systems for 30 ml Syringes

1

105614

20

97006

Digital Dispensing System for 30 ml Syringes

1

88633

20

97008

Semi-Automatic Reservoir for 1 kg Tubs & Jerry Can  

1

215844

18

97040

Manual Handgun for 300 ml Cartridges

1

476903

19

97041

Manual Handgun for 200 ml Dual Cartridges 1:1

1

476897

17

97042

Pneumatic Handgun for 50 ml Dual Cartridges 1:1 & 2:1

1

476898

18

97042-CP

Cartridge Pusher for 50 ml Dual Cartridges 1:1 & 2:1

1

476899

18

97043

Pneumatic Handgun for 1 kg Cartridges

1

477055

20

97108

Pneumatic Reservoir for 1 kg Tubs & Jerry Can  

1

135555

18

97110

Cartridge Pusher (Frontloaded) for 300 ml Cartridges

1

142634

20

97112

Handheld Valve for 1K-Epoxy dispensing

1

88643

20

97114

Robotic Valve for 1K-Epoxy dispensing

1

88645

20

97631

Cartridge Pusher (Clampshell) for 300 ml Cartridges

1

142634

20

97632

Cartridge Pusher for 1 kg Cartridges

1

477056

20

97640

Twin Dispenser for 2K-Epoxies

1

451896

19

97956

Conversion Kit for 50 ml Dual Cartridges 1:1

10

476895

17

97957

Conversion Kit for 50 ml Dual Cartridges 2:1

10

476896

17

98026

Manual Handgun for 30 ml Cartridges

1

476902

19

983437

Pneumatic Handgun for 200 ml Dual Cartridges 1:1 & 2:1

1

218315

18

983437-CP

Cartridge Pusher for 200 ml Dual Cartridges 1:1 & 2:1

1

476900

18

983438

Manual Handgun for 400 ml Dual Cartridges 1:1 & 2:1

1

218312

18

983439

Pneumatic Handgun for 400 ml Dual Cartridges 1:1 & 2:1

1

218311

18

983439-CP

Cartridge Pusher for 400 ml Dual Cartridges 1:1 & 2:1

1

476901

18

(on request)

Handheld Valve for 2K-Epoxies

1

*

19

(on request)

Robotic Valve for 2K-Epoxies

1

*

19

(on request)

Pump Systems for 20 kg Pails

1

*

19

(on request)

Pump Systems for 20 kg Jerry Can  

1

*

19

97298

Luer-Lock Needle Adapter for Mixers with Stepped End

10

*

984569

Square Mixer 5.3-24 Slip Luer End for 50 ml Dual Cartridges

10

*

984570

Square Mixer 7.5-24 Stepped End for 200 & 400 ml Dual Cartridges

10

*

97502

S Mixer 5.4-20 Stepped End for Twin Dispenser 

25

*

97503

S Mixer 6.5-20 Stepped End for Twin Dispenser 

25

*

Complete Product List 

including ordering information

23

*Only on request

*Only on request

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Henkel Loctite Adhesives Limited

Watchmead · Welwyn Garden City
Hertfordshire AL7 1JB
Phone: 01707 358800 · Fax 01707 358900

“Loctite” is a registered trademark of Henkel Loctite Corporation.

Fifty years of success has made Henkel Loctite the world leader in the development and manufacture 
of high-performance adhesives, sealants and chemical products. Success based on experience,
leadership and technical innovation. 

The commitment of Henkel Loctite to research and development has resulted in the most technically advanced
range of products available today. Products that speed manufacturing processes, reduce costs and improve 
quality throughout industry. Products for global use that comfortably exceed national and international standards.

This huge product range offers unchallenged performance and consistency for even the most demanding 
applications in the automotive, microelectronics, aerospace and medical industries.

In today’s competitive markets, companies need the capacity and flexibility to respond quickly to new 
challenges, and the engineers, chemists, technicians and salespeople at Henkel Loctite will work with you to 
understand and solve your problems. Developing ideas and concepts into real solutions, they combine resources to
make advances for the benefit of everyone. 

Equally important is a local distributor with the knowledge and capability to quickly and efficiently deliver 
the right products for your application. Henkel Loctite sets high standards for its distributors and works 
closely with them to ensure they can supply the products you need – on time, every time.

In over 80 countries worldwide, when a customer demands the ultimate, Loctite

®

is EVERYTHING.

For more information on the complete range of Henkel Loctite products, please visit www.loctite.com
where you can download catalogues, data sheets, technical papers and application examples.

…BECAUSE OF

· EXPERIENCE &  

WORLD LEADERSHIP

· TECHNOLOGICAL 

INNOVATION

· PRODUCT 

QUALITY

·  A WIDE 

PRODUCT 
RANGE

·  HUMAN 

EFFORT

· TEAMWORK  
WITH THE

CUSTOMER

· CUSTOM MADE
SOLUTIONS

· RELIABLE DISTRIBUTION 
NETWORK 

LOCTITE

®

IS 

EVERYTHING…

For additional information
visit our Web Site, at:

www.loctite.com

For detailed product performance information and application guidelines, please refer to Technical Data Sheets or contact Henkel Loctite.