Looking for reliable solutions for critical components? Carlisle Interconnect Technologies (CarlisleIT) sealed terminal
lugs are engineered not only to be reliable, but to also reduce weight and provide efficient installation, driving down
costs. Our unique hex-crimp design allows for a crimp installation that produces no flash, saving costly operator
time and eliminating damage to the protective plating. Whether your need is for a highly customized terminal lug for
a unique installation, or a standard terminal for rapid entry into service, CarlisleIT provides the solution.
Sealed Terminal Lugs & Tooling
for Aluminum Cables
INNOVATIVE HEX-CRIMP DESIGN FOR INCREASED RELIABILITY
FEATURES AND BENEFITS
Feature
Customer Benefit
Barrels seal on cable
insulation
Provides improved corrosion resistance over unsealed terminal lugs
Aluminum connector bodies
65% weight savings (on average) versus copper
Uses Industry-standard 22
and 33 ton crimp heads
Efficient installation while minimizing conversion costs
Efficient crimping process
Modified hex crimp design produces no burrs, eliminating the cost of secondary operations, minimizing plating damage and providing
superior corrosion resistance
Highly engineered crimp
cross-section
Provides long-term reliability against corrosion and during thermal cycling without sacrificing tensile strength and resistance
Crimping design
Minimizes skew relative to tongue resulting in easier harness design and installation
Patented integral oxide breaker
Improves conductivity while eliminating need for messy anti-oxidant grease
Connect with us today!
www.carlisleit.com/products/connectors/terminal-lugs-splices
Tom Turner
(+1) 904.829.5600 ex.469
Tom.Turner@CarlisleIT.com
Check out other related products
»
Custom Terminal Lugs and Splices
»
Power and Grounding Cable Assemblies
One and two hole terminal lugs (1), crimped terminal lug (2), integral oxide breaker (3) location and typical cross-section example (4). High compaction without breaking conductor
strands, offers better corrosion resistance, lower electrical resistance, and better tensile strength. Learn more:
www.carlisleit.com/products/connectors/terminal-lugs-splices
© Carlisle Interconnect Technologies, 2016. All trademarks, service marks and trade names are property of their respective holding companies. All Rights Reserved.
REV 120116
1
2
3
4
Part Numbering System
Crimp Die
Part No.
Crimp
Indicator Style
Terminal Lug
Part Number
Aluminum Wire
Size (AWG)
Crimp Area
Gauge Part No.
Indicator Area Gauge Part No.
999-63004-200
Dot
695-18100-001
6
999-63004-79
999-63004-89
999-63005-500
Dot
695-18101-001
4
999-63005-79
999-63005-89
999-63006-200
Dot
695-18102-001
2
999-63006-79
999-63006-89
999-63006-200
Dot
695-18108-00
2
2
999-63006-79
999-63006-89
999-63007-200
Dot
695-18103-001
1/0
999-63007-79
999-63007-89
999-63007-200
Dot
695-18104-001
1/0
999-63007-79
999-63007-89
999-63007-200
Dot
695-18105-001
1/0
999-63007-79
999-63007-89
999-63007-200
Dot
695-18109-001
1/0
999-63007-79
999-63007-89
999-63008-200
Dot
695-18106-001
2/0
999-63008-79
999-63008-89
999-63008-200
Dot
695-18107-001
2/0
999-63008-79
999-63008-89
999-63008-200
Dot
695-18110-002
2/0
999-63008-79
999-63008-89
999-63012-100
Plus
695-18111-002
3/0
999-63012-79
999-63012-89
999-63010-100
Plus
695-18112-002
4/0
999-63010-79
999-63010-89
Part No.
Wire
Size
(AWG)
Stud
Size
Weight
(grams)
Crimp Die Part
No.
695-18108-002
2
3/8
16
999-63006-200
695-18109-002
1/0
3/8
25.4
999-63007-200
695-18110-002
2/0
3/8
38.5
999-63008-200
695-18111-002
3/0
3/8
43.8
999-63012-100
695-18112-002
4/0
3/8
52
999-63010-100
Part No.
Wire
Size
(AWG)
Stud
Size
Weight
(grams)
Crimp Die Part
No.
695-18100-001
6
1/4
6.6
999-63004-200
695-18101-001
4
1/4
10.4
999-63005-500
695-18102-001
2
5/16
14.8
999-63006-200
695-18103-001
1/0
1/4
20
999-63006-200
695-18104-001
1/0
5/16
20
999-63006-200
695-18105-001
1/0
5/16
21.4
999-63007-200
695-18106-001
2/0
5/16
28.8
999-63008-200
695-18107-001
2/0
3/8
31
999-63008-200
One Hole Terminal Lug
Two Hole Terminal Lug, 1" inch spacing
Crimp Die and Die Inspection Gauges
Sealed Terminal Lugs & Tooling
for Aluminum Cables
Crimp gauge and die featured above. Learn more:
www.carlisleit.com/products/connectors/terminal-lugs-splices