background image

Looking for reliable solutions for critical components? Carlisle Interconnect Technologies (CarlisleIT) sealed terminal 

lugs are engineered not only to be reliable, but to also reduce weight and provide efficient installation, driving down 

costs. Our unique hex-crimp design allows for a crimp installation that produces no flash, saving costly operator 

time and eliminating damage to the protective plating. Whether your need is for a highly customized terminal lug for 

a unique installation, or a standard terminal for rapid entry into service, CarlisleIT provides the solution. 

Sealed Terminal Lugs & Tooling 

for Aluminum Cables

INNOVATIVE HEX-CRIMP DESIGN FOR INCREASED RELIABILITY

FEATURES AND BENEFITS

Feature

Customer Benefit

Barrels seal on cable 

insulation 

Provides improved corrosion resistance over unsealed terminal lugs

Aluminum connector bodies

65% weight savings (on average) versus copper

Uses Industry-standard 22 
and 33 ton crimp heads

Efficient installation while minimizing conversion costs

Efficient crimping process

Modified hex crimp design produces no burrs, eliminating the cost of secondary operations, minimizing plating damage and providing 
superior corrosion resistance

Highly engineered crimp 

cross-section

Provides long-term reliability against corrosion and during thermal cycling without sacrificing tensile strength and resistance

Crimping design

Minimizes skew relative to tongue resulting in easier harness design and installation

Patented integral oxide breaker

Improves conductivity while eliminating need for messy anti-oxidant grease

Connect with us today!

www.carlisleit.com/products/connectors/terminal-lugs-splices

Tom Turner 

(+1) 904.829.5600 ex.469

Tom.Turner@CarlisleIT.com

Check out other related products

 

»

 

Custom Terminal Lugs and Splices

 

»

 

Power and Grounding Cable Assemblies

One and two hole terminal lugs (1), crimped terminal lug (2), integral oxide breaker (3) location and typical cross-section example (4). High compaction without breaking conductor 
strands, offers better corrosion resistance, lower electrical resistance, and better tensile strength. Learn more:

 

www.carlisleit.com/products/connectors/terminal-lugs-splices

© Carlisle Interconnect Technologies, 2016. All trademarks, service marks and trade names are property of their respective holding companies. All Rights Reserved.

REV 120116

1

2

3

4

Sealed-Terminal-Lugs-Tooling-for-Aluminum-Cables-html.html
background image

Part Numbering System

 

Crimp Die 

Part No.

Crimp 

Indicator Style

Terminal Lug 
Part Number

Aluminum Wire 

Size (AWG)

Crimp Area 

Gauge Part No.

Indicator Area Gauge Part No.

999-63004-200

Dot

695-18100-001

6

999-63004-79

999-63004-89

999-63005-500

Dot

695-18101-001

4

999-63005-79

999-63005-89

999-63006-200

Dot

695-18102-001

2

999-63006-79

999-63006-89

999-63006-200

Dot

695-18108-00

2

2

999-63006-79

999-63006-89

999-63007-200

Dot

695-18103-001

1/0

999-63007-79

999-63007-89

999-63007-200

Dot

695-18104-001

1/0

999-63007-79

999-63007-89

999-63007-200

Dot

695-18105-001

1/0

999-63007-79

999-63007-89

999-63007-200

Dot

695-18109-001

1/0

999-63007-79

999-63007-89

999-63008-200

Dot

695-18106-001

2/0

999-63008-79

999-63008-89

999-63008-200

Dot

695-18107-001

2/0

999-63008-79

999-63008-89

999-63008-200

Dot

695-18110-002

2/0

999-63008-79

999-63008-89

999-63012-100

Plus

695-18111-002

3/0

999-63012-79

999-63012-89

999-63010-100

Plus

695-18112-002

4/0

999-63010-79

999-63010-89

Part No.

Wire 

Size 

(AWG)

Stud 

Size

Weight 

(grams)

Crimp Die Part 

No.

695-18108-002

2

3/8

16

999-63006-200

695-18109-002

1/0

3/8

25.4

999-63007-200

695-18110-002

2/0

3/8

38.5

999-63008-200

695-18111-002

3/0

3/8

43.8

999-63012-100

695-18112-002

4/0

3/8

52

999-63010-100

Part No.

Wire 

Size 

(AWG)

Stud 

Size

Weight 

(grams)

Crimp Die Part 

No.

695-18100-001

6

1/4

6.6

999-63004-200

695-18101-001

4

1/4

10.4

999-63005-500

695-18102-001

2

5/16

14.8

999-63006-200

695-18103-001

1/0

1/4

20

999-63006-200

695-18104-001

1/0

5/16

20

999-63006-200

695-18105-001

1/0

5/16

21.4

999-63007-200

695-18106-001

2/0

5/16

28.8

999-63008-200

695-18107-001

2/0

3/8

31

999-63008-200

One Hole Terminal Lug

Two Hole Terminal Lug, 1" inch spacing

Crimp Die and Die Inspection Gauges

Sealed Terminal Lugs & Tooling 

for Aluminum Cables

Crimp gauge and die featured above. Learn more:

 

www.carlisleit.com/products/connectors/terminal-lugs-splices