Sensata-Klixon-Products-html.html

Sensata Proprietary Information

– Strictly Private

Where are Sensata devices?

1,500

60
50
50

dozens

in commercial jets

in RVs and large boats

in automobiles

in agriculture / construction vehicles

in large HVAC systems

in U.S. homes

CIRCUIT BREAKERS, SWITCHES

SENSORS, CONTROLS

SENSORS, SWITCHES

SENSORS, SWITCHES, SAFETY DEVICES

SENSORS, SWITCHES, CIRCUIT BREAKERS

Sensata Proprietary Information

– Strictly Private

Where are Sensata devices?

In mission

–critical aircraft systems

UP TO

1,500

CIRCUIT BREAKERS &

SWITCHES PER JET

Cabin



Cabin Pressure / Temp. Control



Air Cycle Machine



Environmental Control



Smoke Detection



Window Heat Control

Navigation



Communication / Navigation / ID



Airborne Flight Info



Voice / Flight Data Recorders



Traffic Alert / Collision Avoidance



Enhanced Ground Proximity Warning



Communication Address, Reporting



Flight Management



Displays (Flat, HUD)



Weather Detection Radar



Air Data Sensors



SATCOM Antennae

Engine



Alternators, Generators



Engine Control / Starters



Nacelle Subsystem



Oil / Air / Fuel Coolers



Thrust Reversers



Hydraulic Motors



Power Transfer Unit



Anti

–drive Unit



Auxiliary Power Unit (APU),
Controls / Start

Other



HF Radio



Microwave Landing



Ice Detection / Control



External Lighting



Hydraulic Pumps / Power / Etc.



Wheels, Brakes, Anti

–skid, Landing Gear



Emergency Power Turbine



Integrated Pneumatic System (Valves, Heat, Water, Lighting)

Sensata Proprietary Information

– Strictly Private

Date, Title, Initials

Sensata Sensing and Controls Portfolio

•

Circuit Protection

Aircraft Circuit Breakers

•

Thermostats

(Hermetic)

•

Switches

(Hermetic)

•

Linear Variable Differential
Transformers (LVDT)

Rotary

Variable Differential
Transformers (RVDT)

, Force

Sensors & Cockpit Controls

•

Pressure Sensing

•

Pots & Encoders / Motors &
Actuators

Sensata Proprietary Information

– Strictly Private

Date, Title, Initials

Pressure Sensing Technologies

Technology

Pressure

Range

Pressure

Reference

Analog

Output

Seal

Thermal

Capability

Ceramic
Capacitive

5-1,000 psi

Gauge, Absolute,

or Differential

Amplified

Elastomeric

-50°C to 150°C

MEMS
Capacitive

2 to 20 inH2O

Gauge or

Differential

Amplified

Adhesive

-20°C to 85°C

Thin-film Strain
Gauge

100-40,000 psi

Gauge

Amplified

Welded

CRES

-50°C to 200°C

Board Mount
PRT

2 to 20 inH2O

Gauge, Absolute,

or Differential

Unamplified

or Amplified

Adhesive

-20°C to 85°C

Oil-filled PRT

5-5,000 psi

Gauge, Absolute,

or Differential

Unamplified

or Amplified

Welded

CRES

-50°C to 150°C

Micro-fused Strain
Gauge (MSG)

3500 psi -

70,000 psi

Gauge

(full scale)

Ratio metric

- Amplified

only

CRES

-40C to 140C

Sensata Proprietary Information

– Strictly Private

Date, Title, Initials

Working range : -40

°C up to 1200°C

DTC
Thermocouple

300

°C

1200

°C

DARTS200-Low
Cost

DARTS200 D

DARTS 200 A

DARTS 500 E
M14 M12

DARTS 500-B

M14 M12

TS200A

TS200 C, D, G

Product Name

1000

°C

900

°C

850

°C

PTC
RTD’s

Digital Thermo Couple

In House Made TC’s

- ASIC with SENT/PWM Output
- High Volume Manufacturing
- SOP CY14
- High Performance Diesel/

Gasoline e.g.Turbo

Open Pt HTS

- Low Cost Package
- Low Cost PTC Sense Element
- Diesel Turbo Chargers

Closed Pt HTS

- Improved Capability to 850 C
- Low Cost Package
- Low Cost PTC Sensing Element
- CY14-15
- T4,T5, T6, T7, T8, T9

Mid Temperature Sensor

-Integrated Connector
- CY12
- EGR Coolers > 250 C

500

°C

750

°C

Temperature Sensor Overview

Sensata Proprietary Information

– Strictly Private

Date, Title, Initials

KAVLICO™ Linear Variable Displacement Transducer (LVDT)

Product
Specification

Typical
Capability

Range

0.010 in to 20.0 in / (0.254 mm to
508 mm)

Excitation

2 Vrms to 28 Vrms
400 Hz to 10,000 Hz

DC-DC Electronics

Included or Separate (Option)

Linearity

±0.25% F.S.

Accuracy

±0.5% F.S.

Temp. Coefficient

±0.0025% per °F (±0.0045% per °C)

MTBF

1,000,000 hours Min.

Temperature

-80

°F to 500 °F (-62 ºC to 260ºC)

Redundancy

1, 2, 3 or 4 channels

Environmental

MIL-STD-810 or RTCA-DO-160

Kavlico LVDTs are the standard for flight and fuel control position measurements. They
operate using a non-contacting mutual induction principle, providing friction-free motion and
nearly infinite resolution. These LVDTs have been refined and improved for over 50 years,
and that is why over 1 million Kavlico LVDTs are installed in aircraft worldwide.

Typical Applications

•

Flight control actuators

•

Valves

•

Landing gear & steering systems

•

Cockpit controls

•

Engine bleed air systems

•

Fuel controls

•

Fly-by-wire systems

•

Brake-by-wire systems

•

Environmental control systems

•

Power Turbine Applications

Sensata Proprietary Information

– Strictly Private

Date, Title, Initials

KAVLICO™ Rotary Variable Displacement Transducer
(RVDT)

Kavlico RVDTs are the industry standard for angular and rotary measurements
in aviation applications. These lightweight, robust sensors are specially
designed for harsh environments, are capable of

angular range in single and multiple channel

designs, and with integral gear heads, they are available for applications with higher angular
displacements or multiple revolutions.

Product Specification

Typical Capability

Linear Range

±40° (Single Cycle)
±80° (Dual Cycle)

Excitation

2 Vrms to 28 Vrms
400 Hz to 10,000 Hz

DC-DC Electronics

Included or Separate (Option)

Accuracy

±0.25% FS

Temp. Coefficient

0.004% per

°F (0.007% per °C)

MTBF

1,000,000 hours per channel

Temperature

-80

°F to 350°F (-62°C to 177°C)

Redundancy

1, 2, 3 or 4 Channels

Gear Box (option)

Up to 4,000:1 Gear Reduction

Environmental

MIL-STD-810 or RTCA-DO-160

Sensata Proprietary Information

– Strictly Private

Date, Title, Initials

BEI Sensors - Potentiometers

Wirewound

•

DC In/DC Out, low power consumption & infinite resolution

•

MIL-PRF-12934 QPL

•

Product Offering: Rotary (1200

– 1800 Series)

Conductive Plastic/Non Wirewound - Rotary

•

DC In/DC Out, low power consumption & infinite resolution

•

MIL-PRF-29023 QPL

•

Product Offering: Rotary (9850-9860 Series)

Conductive Plastic/Non Wirewound - Linear

•

DC In/DC Out, Low power consumption, Infinite resolution & Long stroke
length

•

Product Offering: Linear (600, 700, 6300, 6400 & 9600 Series)

Hybrids

•

Pro: DC In/DC Out, Low power consumption, Infinite resolution & MIL-
PRF-12934

QPL’d.

•

Product Offering: Multi Turn Rotary (3200-4700 Series)

Sensata Proprietary Information

– Strictly Private

Date, Title, Initials

KAVLICO™ Force Transducers & Force Rods

Typical Applications

•

Aircraft linkage for limiting flight loads

•

Flight Data Recorder

•

Aileron, Elevator & Rudder control

•

Active Collective & Cyclic Controls

•

Active Side Stick Control

Product
Specification

Typical
Capability

Range

±20 lbf to ±1000 lbf
(

±89 N to ± 4448 N)

Limit Load

±3000 lbf (± 13335 N)

Ultimate Load

±4500 lbs (± 20017 N)

Excitation

2 Vrms to 28 Vrms
400 Hz to 10,000 Hz

DC-DC Electronics

Included or Separate (Option)

Accuracy

±1.0%FS

Spring Deformation

±0.020 in to ± 0.080 in
(

±0.50 mm to ± 2.00 mm)

Temperature

-67

°F to 275 °F

(-55

°C to 135 °C)

MTBF

500,000 hrs

Environmental Spec.

MIL-STD-810 or RTCA-DO-

160

Sensata Proprietary Information

– Strictly Private

Date, Title, Initials

Kavlico

™ Cock-pit controls

Kavlico designs and manufactures a line of custom cockpit/pilot control devices that
meet the small envelope, minimum weight, and high reliability requirements of today’s
highly competitive aerospace industry. All Kavlico cockpit control devices utilize Kavlico
RVDTs as sensing elements.

Devices include:

•

Speed Brake Control Handle

•

Landing Gear Control Handle

•

Steering Control (Tiller)

•

Thrust Control Lever Flight

•

Flap Selector Lever

Sensata Proprietary Information

– Strictly Private

Date, Title, Initials

Half-Inch Series (4344, M1, 11041)

Features

• UL and military certifications
• Versatile thermostat
• Cost effective hermetic solution

Specifications:

• Max Current: 7 A
• Switch Action: SPST
• Temperatures (ºF): -65 to 550
• Differential (ºF): 20 to 70
• Shock: 100G (11041)
• Vibration: 20G (11041)
• Weight: 4.8 grams

UL Certification (4344):

• E34618 (120/240 VAC

Military Certification:

• MIL-PRF-24236/1 (11041)

Other Certification:

• NASA S-311-641/05

Applications

• Aircraft heaters
• Aircraft bleed air
• Aircraft de-icing
• Satellite heaters
• Medical X-Ray
• Fire suppression systems
• Semiconductor equipment

Sensata Proprietary Information

– Strictly Private

Date, Title, Initials

“TINY” Thermostat Series (3BT, 4BT)

Features

• Military QPL listed
• Fast response times
• Smallest size/mass of any

thermostat available

Specifications:

• Max Current: 1 A
• Switch Action: SPST
• Temperatures: 0º F to 350º F
• Differential: 30º F
• Shock: 100G 6 mS
• Vibration: 30G 5-2000 Hz
• Weight: 0.2 – 0.9 grams

Military Certification:

• MIL-PRF-24236/13 (4BT)
• MIL-PRF-24236/19 (3BT)

Other Certification:

• NASA S-311-641/06 (4BT)
• NASA S-311-641/07 (3BT)

Applications

• Motor Protection
• Transformers
• Batteries
• Heaters
• Circuit Boards
• Various Aero/Satellite

Sensata Proprietary Information

– Strictly Private

Date, Title, Initials

Narrow Differential Series (M2)

Features

• NASA S-311-641 certified
• Narrow differential
• Hermetic construction

Specifications:

• Max Current: 2 A
• Switch Action: SPST
• Temperatures (ºF): 0 to 300
• Differential (ºF): 2 to 5
• Shock: 100G 6 ms
• Vibration: 10G 10-2000 Hz
• Weight: 5.4 grams

NASA Certification:

• S-311-641/02

Military Certification:

• MIL-PRF-24236/20

•

Applications

•

Aircraft heaters

•

Aircraft bleed air

•

Aircraft de-icing

•

Satellite heaters

•

Guided missiles

•

Train/Rail applications

Sensata Proprietary Information

– Strictly Private

Date, Title, Initials

Half-Inch Series (4344, M1, 11041)

Features

• Brass or stainless steel

hermetic design

• Custom lengths, lead wires,

connectors

• Standard or narrow

differential

• Military certification

Specifications (3BT):

• Max Current: 1 A
• Switch Action: SPST
• Temperatures (ºF): 0 to 350
• Differential (ºF): 30
• Shock: See 3BT
• Vibration: See 3BT

Military Certification:

• MIL-PRF-24236/2/11/25

Applications

• Aircraft hydraulic systems
• Aircraft air cooling systems
• Helicopter gearboxes
• Compressor discharge gas
• Locomotive coolant valves
• Slurry pumps

Specifications (11041):

• Max Current: 7 A
• Switch Action: SPST
• Temperatures (ºF): -65 to 550
• Differential (ºF): 20 to 70
• Shock: See 11041
• Vibration: See 11041

Sensata Proprietary Information

– Strictly Private

Date, Title, Initials

KLIXON

Hermetic Switches, TYPES & SPECIFICATIONS

Performance Ratings and
Characteristics

AT Basic

(Silver Contacts)

AT Basic

(Gold Contacts)

3AT

(High Temp)

4AT

(Low Temp)

10AT

(High Current)

Current Rating
(Amperes)

28 VDC

Resistive

Inductive

0.5

Lamp

0.5

Life at Rated Load (Min. Cycles

25,000

50,000

25,000

10,000

25,000

Mechanical Life (no electrical load)

100,000

50,000

Operating Temperature Range (°F)

-65 to +275

-65 to +450

-275 to +275

-85 to +275

Dielectric Strength (Terminal to Case)

1000 VRMS

500 VRMS

1000 VRMS

Dielectric Strength (Terminal to Terminal)

800 VRMS

500 VRMS

800 VRMS

Insulation Resistance at 500 VDC

100 megohms

Voltage Drop at 1 Amp

.040

.120

.040

Seal / Maximum Allowable Leakage

MIL-PRF-8805, Design Enclosure 5, Dry Nitrogen with 10% Helium Backfill

Shock Resistance

200 G, 6 millisecond sawtooth

Vibration Resistance

65 G, 10-2000Hz, .5DA or 65 G RMS

Actuation Charateristics

Actuating Force maximum @ STP (ounces)

Release Force maximum @ STP (ounces)

Pretravel maximum (inch)

.009

Movement Differential maximum (inch)

.003

.005

Overtravel minimum (inch)

.003

Maximum force on actuator

5 lbs

Sensata Proprietary Information

– Strictly Private

Date, Title, Initials

KLIXON

Aircraft Circuit Breaker Features & Options

•

Single pole or three pole versions

•

Ratings from 1⁄2 to 100 amps

•

Trip free design

•

Temperature or non-temperature compensated

•

Qualified to global commercial and military standards

•

Optional auxiliary switch

•

Thermal and magnetic sensing

•

Push button, toggle or rocker switch

•

Long push button

•

Various terminal configurations

•

MS and commercial configuration

•

Manual reset (Push Pull)