Tyco_AMP_Sealed_Connectors-html.html

AMP Sealed Connectors

Catalog 65481

Revised 01-00

Cover 03.07.2002 10:46 Uhr Seite 3

Tyco_AMP_Sealed_Connectors-html.html

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Need more information?

Call the AMP Product
Information Center:
1-800-522-6752

The Product Information
Center is staffed with
specialists well versed in all
AMP products. The Center
can provide:

■

Technical Support

■

Catalogs

■

Technical Documents

■

Product Samples

■

AMP Authorized
Distributor Locations

Dimensioning:
Dimensions are in millimeters and
inches. Values in brackets are U.S.
equivalents.
Metric symbols used are:

m (meter)
mm

(square millimeter)

cm (centimeter)
N (newton)
kg (kilogram)
c (Celcius)

AMP, AMP-O-LECTRIC,
AMP-O-MATIC, AMPOMATOR,
AMPSEAL, CERTI-CRIMP,
FASTON, MATE-N-LOK, MULTILOCK,
POWERBAND and PRO-CRIMPER
are trademarks.

All other trademarks are the property of
their respective owners.

02-13 03.07.2002 10:23 Uhr Seite 2

Tyco_AMP_Sealed_Connectors-html.html

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Table of Contents

Econoseal J Series [MarkII(+)] Connectors

Sealed Connectors Using 070 Series Contacts,
1.8 mm [.071 in.] Tab Contact Width

Introduction  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Connector Housings, Lock Plates, and Contacts  . . . . . . . . . . . . . . . .8
Wire Seals and Cavity Plugs  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Dimensional Data For Connector Housings . . . . . . . . . . . . . . . . . . . .10

Econoseal III, 070 Series

Wire To Board Connectors Using 070 Series Contacts,
1.8 mm [.071 in.] Tab Contact Width

Introduction  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Connector Housings, Lock Plates, Contacts and Wire Seals  . . . . . . .12
Dimensional Data For Connector Housing  . . . . . . . . . . . . . . . . . . . .13

Econoseal III, 250 Series

Wire To Wire Connectors Using 250 Series Contacts,
6.3 mm [.250 in.] Tab Contact Width

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Connector Housings, Lock Plates, Contacts,
Wire Seals and Cavity Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Dimensional Data For Connector Housings . . . . . . . . . . . . . . . . . . . .16

Superseal 1.5 Series Wire To Wire Connectors (6 mm Centers)

Single Row, Wire To Wire Connector on 6 mm Centers,
Using 1.5 mm [.059 in.] Tab Contact Width

Introduction   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Connector Housings and Contacts  . . . . . . . . . . . . . . . . . . . . . . . . . .18
Wire Seals, Cavity Plugs, and Rubber Boots  . . . . . . . . . . . . . . . . . . .19
Dimensional Data For Housings, Contacts and Seals  . . . . . . . . . . . .20

02-13 03.07.2002 10:23 Uhr Seite 3

Tyco_AMP_Sealed_Connectors-html.html

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Table of Contents

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Mini MULTILOCK Sealed Connector

Seven Position, Wire To Wire Connector,
Using 0.8 mm [.031 in.] Tab Contact Width

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Connector Housings, Contacts, and Cavity Plugs
(includes dimensional data) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

.187 Series Sealed Connector

Two Position Wire To Wire Connector Using .187 Series Contacts,
4.8 mm [.189 in.] Tab Contact Width

Introduction  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Connector Housings and Receptacle Contact
(includes dimensional data)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Tab Contacts and Wire Seals (includes dimensional data)  . . . . . . . .25

Superseal Wire To Device Connectors

Single Row, Plug Connectors On 3.5 mm [.138 in.] Centers
1.5 mm [.059 in.] Tab Contact Width

Introduction  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Connector Housings (includes dimensional data)  . . . . . . . . . . . . . . .27
Receptacle Contact and Wire Seal
(includes dimensional data)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

Sealed Micro-Quadlock-System (MQS) Connectors
For Wire To Device Applications

Plug Connectors Using Socket Type Contacts For
Wire To Device Applications

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Connector Housings, Contacts, and Wire Seals . . . . . . . . . . . . . . . .30
Dimensional Data For Connector Housings . . . . . . . . . . . . . . . . . . . .31

02-13 03.07.2002 10:24 Uhr Seite 4

Tyco_AMP_Sealed_Connectors-html.html

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Table of Contents

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Sealed Circular Connectors

Sealed Circular Connectors Using 1.5 mm [.059 in.] And
2.5 mm [.098 in] Diameter Pin And Socket Contacts

Introduction  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Connector Housings and Accessories  . . . . . . . . . . . . . . . . . . . . . . .33
Contacts and Wire Seals  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Schematic Of Connector System  . . . . . . . . . . . . . . . . . . . . . . . . . . .35

Sealed Circular Plastic Connectors

Sealed Circular Plastic Connectors Using 3.18 mm [.125 in.]
Diameter POWERBAND Pin and Socket Contacts

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Connector Housings, Seals and Accessories . . . . . . . . . . . . . . . .38-50

Splash Proof/Sealed Universal MATE-N-LOK Connectors

Splash Proof Sealed Connectors Using 2.13 mm [.084 in.] Solid
and 2.18 mm [.086 in.] Split Diameter Pin and Socket Contacts

Introduction  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51, 52
Seals and Contacts  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53, 54
Connector Housings and Accessories  . . . . . . . . . . . . . . . . . . . .54, 55

SSC (Sealed Sensor Connector) System

Sealed Sensor Connectors Using 1.8 mm [.071] Diameter
Pin and Socket Contacts

Introduction  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
Contacts, Seals and Plugs  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
Plug Assemblies  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58-61
CAP Housings and Lock Plates  . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
Part Number List  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63

02-13 03.07.2002 10:24 Uhr Seite 5

Tyco_AMP_Sealed_Connectors-html.html

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Table of Contents

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

AMPSEAL Automotive Plug Connector and Header Assembly

23 Position and 35 Position Plug Assemblies and
Right Angle or Vertical Headers

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64, 65
Part Number List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65, 66
Contacts and Seal Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67

Mounting Clips

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68

Mounting Clips For:

■

Econoseal J Series[Mark II+] Connectors

■

Econoseal III, .250 Series Connectors

■

.187 Series Connectors

(Includes Panel Cut-Out Requirements)

Application Tooling

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69-75

Index of Part Numbers

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76, 77

02-13 03.07.2002 10:24 Uhr Seite 6

Tyco_AMP_Sealed_Connectors-html.html

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Econoseal J Series [Mark II(+)] . . . Sealed Connectors

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Contacts

■

070 series tab contacts.
1.8 mm [.071 in.] wide x
0.64 mm [.025 in.] thick

■

Receptacle contacts are
available in brass or
phosphor bronze with pre-
tin or gold plating.

■

Tab contacts are available
in pre-tin or gold plated
brass.

■

Lanceless design to reduce
tangling.

■

Wire range 0.20 - 1.25
mm

[#24 - #16 AWG]

Wire Seals and Cavity Plugs

■

Made from NBR material.

■

Wire seal and contact
crimped simultaneously.

■

For wire insulation
diameters of 1.4 - 2.6 mm
[.055 - .102 in.]

Connector Housings

■

Housings and lock plates
made from PBT material.

■

Connectors available in 1,
2, 3, 4, 6, 8, 10, and 12
position versions.

■

Utilize a loose piece
secondary lock (sold
separately).

■

Cavity plugs are available
to seal unused contact
cavities.

■

An audible click helps
insure proper connector
mating.

■

Protected locking lever.

■

Recognized under the
Component
Program of
Underwriters
Laboratories Inc.
File No. E28476.

AMP Econoseal J Series
Mark II

(+)

Connectors have

been developed for use in
automobile engine
compartments and other
applications where
waterproof protection and
rugged construction are
required.

Waterproof protection is
achieved by means of a
wire seal which is inserted
onto the wire and crimped
simultaneously with the
insulation support of the
contact. Plug housings
include a factory installed
NBR interface seal. Cavity
plugs are available to seal
contact positions on the
connector which are not
used.

The wire seals and cavity
plugs incorporate a
beveled, 3 ridge design,
with the front two ridges
being slightly smaller than
the rear ridge to reduce

insertion into the connector
housing. Another important
feature allows trapped air to
escape when the internal
connector pressure
becomes excessive due to
changes in temperature or
atmospheric pressure.

The MarkII

(+)

connector

incorporates a secondary
lock plate which when
inserted into the connector
housing will detect partially
mated contacts. The lock
plate also increases contact
retention and prevents
contact damage during
mating or unmating of the
connector.

One lock plate is

required for each connector
housing. Lock plates are
sold separately.

Sealing surfaces of the
MarkII

(+)

connector are

located inside of the
connector housing thus
reducing the possibility of
damage to the seal during
handling.

Product Performance

Temperature Rating

-30 to 105o C (including temperature
rise due to applied current.)

Contact Termination Resistance

3 m

(Max. (Initial)

10 m

(Max. (Final)

Dielectric Strength

1.0 kVAC between adjacent contacts.

Current Guidelines

See page 13 of the product specification
for information.

Product Documentation

Product Specification

108-5262

Application Specification

114-5082

Customer Manual

CM-325J

Sample Kit

889458

02-13 03.07.2002 10:24 Uhr Seite 7

Tyco_AMP_Sealed_Connectors-html.html

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Econoseal J Series [Mark II+]

(Continued)

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Connector Housings and Double Lock Plates

070 Series Tab Contacts

Double lock plates are sold separately. One lock plate is
required for each connector housing. Plug housings
include a factory assembled, black, NBR interface seal.

■

Manufactured from 0.32 [.013] thick material.

■

Tab contact area measures 1.8 [.071] wide x
0.64 [.025 ] thick.

■

Uncrimped contact length = 20.4 [.803]

■

Manufactured from 0.3 [.012 ] thick material.

■

Uncrimped contact length = 16.5 [.650]

Plug Connector

Cap Connector

Utilizes Receptacle

Utilizes Tab

Positions

Contacts

Housing

Lock Plate

Housing

Lock Plate

Black

Yellow

Black

Yellow

Polyester

174877-2

174878-7

174879-2

174880-7

174352-2

174353-7

174354-2

174355-7

174357-2

174358-7

174359-2

174360-7

174257-2

174258-7

174259-2

174260-7

174262-2

174263-7

174264-2

174265-7

174982-2

174983-7

174984-2

174985-7

174655-2

174656-7

174657-2

174658-7

174661-2

174662-7

174663-2

174664-7

070 Series Receptacle Contacts

Wire Range

Wire Ins. Dia.

Material

Tab Part Number

/ AWG

mm / Inches

& Finish

Strip

Loose Piece

Brass

0.20 - 0.50

1.4 - 2.4

Pre-Tin

171631-1

173600-1

[24 - 20]

[.055 - .094]

Brass

Select Gold

171631-2

—

Brass

0.50 - 1.25

2.0 - 2.6

Pre-Tin

171661-1

173706-1

[20 - 16]

[.079 - .102]

Brass

Select Gold

171661-2

—

Wire Range

Wire Ins. Dia.

Material

Rec Part Number

/ AWG

mm / Inches

& Finish

Strip

Loose Piece

Brass

0.20 - 0.50

1.4 - 2.4

Pre-Tin

171630-1

171699-1

[24 - 20]

[.055 - .094]

Phos. Bronze

Select Gold

171630-5

—

Brass

Pre-Tin

171662-1

173707-1

0.50 - 1.25

2.0 - 2.6

Phos. Bronze

[20 - 16]

[.079 - .102]

Pre-Tin

171662-4

—

Phos. Bronze

Select Gold

171662-5

—

02-13 03.07.2002 10:24 Uhr Seite 8

Tyco_AMP_Sealed_Connectors-html.html

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Econoseal J Series [Mark II+]

(Continued)

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Wire Seals and Cavity Plugs

Wire Seals and Cavity Plugs . . . Dimensional Data

One wire seal is required for each contact.
Cavity plugs are used to seal unused connector cavities.

Wire

Use With

Wire Range

Wire Ins. Dia.

Material

Seal

Contact

Description

/AWG

mm/Inches

& (Color)

Style

Part

Number

171631-1

1.4-2.4

172746-1

171631-2

0.2-0.5

[.055-.094]

NBR

173600-1

[24-20]

1.4-2.1

(Black)

171630-1

[.055-.083]

178210-1

171630-5
171699-1

Wire

171661-1

Seals

2.0-2.6

172888-2

171661-2

0.50-1.25

[.079-.102]

NBR

173706-1

[20-16]

(Gray)

171662-1

2.0-2.6

171662-4

[.079-.102]

176886-2

171662-5
173707-1

NBR

Cavity

(Black)

172748-1

Plug

—

NBR

—

(Gray)

172748-2

7.8

[.307]

7.3

[.287]

7.3

[.287]

7.8

[.307]

11.8

[.465]

4.8

[.189]

4.8

[.189]

4.8

[.189]

4.8

[.189]

4.9

[.193]

2.6

[.102]

2.6

[.102]

3.0

[.118]

3.0

[.118]

3.0

[.118]

5.1

[.201]

5.1

[.201]

5.1

[.201]

02-13 03.07.2002 10:24 Uhr Seite 9

Tyco_AMP_Sealed_Connectors-html.html

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Econoseal J Series [Mark II+]

(Continued)

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Dimensional Data

Position

Rows

Housing

Part

Figure

Single/

Dim. “A”

Dim. “B”

Dim. “C”

Dim. “D”

Dim. “E”

Dim. “F”

Type

Number

Double

in.

1 / Cap

174879-2

32.5

[1.28]

15.7

[.618]

14.2

[.559]

—

13.5

[.531]

—

1 / Plug

174877-2

27.6

[1.09]

17.5

[.689]

22.0

[.866]

—

15.8

[.622]

—

2 / Cap

174354-2

32.5

[1.28]

15.7

[.618]

14.05

[.553]

4.8

[.189]

18.3

[.720]

—

2 / Plug

174352-2

27.6

[1.09]

17.5

[.689]

22.8

[.898]

4.8

[.189]

20.6

[.811]

—

3 / Cap

174359-2

32.5

[1.28]

15.7

[.618]

13.9

[.547]

4.8

[.189]

23.1

[.909]

—

3 / Plug

174357-2

27.6

[1.09]

17.5

[.689]

22.8

[.898]

4.8

[.189]

25.4

[1.00]

—

4 / Cap

174259-2

35.5

[1.40]

18.2

[.717]

20.6

[.811]

4.8

[.189]

18.3

[.720]

5.6

[.220]

4 / Plug

174257-2

27.6

[1.09]

21.5

[.846]

29.3

[1.15]

4.8

[.189]

20.6

[.811]

5.6

[.220]

6 / Cap

174264-2

35.5

[1.40]

18.2

[.717]

20.6

[.811]

4.8

[.189]

23.1

[.909]

5.6

[.220]

6 / Plug

174262-2

27.6

[1.09]

21.5

[.846]

29.3

[1.15]

4.8

[.189]

25.4

[1.00]

5.6

[.220]

8 / Cap

174984-2

36.5

[1.44]

19.7

[.776]

30.7

[1.21]

4.8

[.189]

27.9

[1.10]

5.6

[.220]

8 / Plug

174982-2

27.6

[1.09]

21.5

[.846]

33.2

[1.31]

4.8

[.189]

31.0

[1.22]

5.6

[.220]

10 / Cap

174657-2

36.5

[1.44]

19.7

[.776]

30.7

[1.21]

4.8

[.189]

32.7

[1.29]

5.6

[.220]

10 / Plug

174655-2

27.6

[1.09]

21.5

[.846]

33.2

[1.31]

4.8

[.189]

35.8

[1.41]

5.6

[.220]

12 / Cap

174663-2

36.5

[1.44]

19.7

[.776]

26.85

[1.06]

4.8

[.189]

37.5

[1.48]

5.6

[.220]

12 / Plug

174661-2

27.6

[1.09]

21.5

[.846]

33.2

[1.31]

4.8

[.189]

40.6

[1.60]

5.6

[.220]

Figure #3

CAP HOUSING

Double Row Configuration

Figure #1

CAP HOUSING

Single Row Configuration

Figure #4

PLUG HOUSING

Double Row Configuration

Figure #2

PLUG HOUSING

Single Row Configuration

02-13 03.07.2002 10:24 Uhr Seite 10

Tyco_AMP_Sealed_Connectors-html.html

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Econoseal III ... 070 Series, Wire To Board Connectors

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Contacts

■

070 series tab contacts 1.8
mm [.071 in.] wide x 0.64
mm [.025 in.] thick.

■

Receptacle contacts are
gold plated, phosphor
bronze.

■

Header contacts are made
from brass, selectively plated
with tin lead and gold.

■

Lanceless contact design to
reduce tangling.

■

Wire range 0.5 - 1.25 mm

[#20 - #16 AWG].

See Note 1

Wire Seals and Cavity Plugs

■

Produced from silicon
rubber.

■

Wire seals and contacts
crimped simultaneously.

■

For insulation diameters
1.6 - 2.4 mm [.063 - .094 in.]

Connector Housings

■

Horizontal header
configuration with sealed
receptacle housings.

■

Headers are made from
13% glass filled nylon.
Receptacle housings and
double lock plates are
produced from unfilled
nylon.

■

Available in 18 and 36
position versions.

■

The receptacle housing
requires a loose piece
secondary lock (sold
separately).

■

Cavity plugs available to
seal unused cavities.

■

Protected locking lever.

Similar in design to the
Econoseal J Series
[Mark II+] connectors, the
Econoseal III connectors
utilize 070 series contacts
for sealed wire to board
applications.

The horizontal header
includes factory loaded
contacts with gold over
nickel plating at the
separable interface and tin
lead plating at the board
end. Gaskets for sealing
around the outside of the
header are not included.

Standard 070 receptacle
contacts are used in the
plug connector. Receptacle
contacts are gold plated at
the separable interface and
tin plated in the wire crimp
area. Every plug connector
includes a factory installed
interface seal.

Each plug connector
requires a loose piece
secondary lock plate be
installed after the
receptacle contacts are
inserted into the connector
housing. The lock plate

helps to detect partially
mated contacts, increases
contact retention, and helps
prevent contact damage
during mating or unmating
of the connector.

Lock

plates are sold separately

All sealed surfaces are
located inside of the
connector housing to
reduce the possibility of
damage during handling.

Note 1

2.0 mm

[#14 AWG] wires

with thin wall insulation of
2.4 - 2.7 mm [.094 - .106
in.] can also be terminated.
Applicators for this wire size
are made to order. Call the
Tooling Assistance Center
at 1-800-722-1111 for more
Information.

Product Performance

Temperature Rating

100

C maximum operating

temperature including
temperature rise due to
current load.

Current Guidelines

See page 9 of the product
specification for
information.

Product Documentation

Product Specification

108-3114

Application Specification

114-3040

02-13 03.07.2002 10:24 Uhr Seite 11

Tyco_AMP_Sealed_Connectors-html.html

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Econoseal III ... 070 Series, Wire To Board Connectors

(Continued)

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

070 Series, Wire To Board,
Connector Housings, Headers
and Lock Plates

070 Receptacle Contacts

One lock plate is required for each plug connector housing. Double lock
plates are sold separately. Lock plates are not required for the PCB Header.
Plug housings include a factory assembled, silicon interface ring.

Plug Connectors

Positions

Receptacle Contact 175104-2 Required

Printed Circuit Board Header

Housing

Lock Plate

Housing, Black

Black Nylon

White Nylon

Nylon, Glass Filled

344106-1

344107-1

344103-1

344111-1

344112-1

344108-1

Header contacts are brass with selective gold plating at the separable interface and tin lead
plating at the PCB interface.

Receptacle contacts are manufactured from 0.3 mm [.012 in.] thick
material. Uncrimped contact length is 16.5 mm [.650 in.]

Wire Range

Wire Ins. Dia.

Material

Receptacle Part Number

/ AWG

mm / Inches

& Finish

Strip

Loose Piece

0.5-1.25

1.6-2.4

Phos. Bronze

175104-2

—

[20-16]

[.063-.094]

Selective Gold

175104-2 can also be applied to 2.0 mm

[#14 AWG] wires with thin wall insulation in the range of

2.4-2.7 mm [.094.106]. Applicators for terminating 2.0 mm

[#14 AWG] wire are made to order.

Call the Tooling Assistance Center at 1-800-722-1111 for more information.

Wire Seals & Cavity Plugs

(One wire seal required per contact.)

All wire seals and cavity plugs are manufactured from silicon rubber.

Description

Wire Range

Wire Ins. Dia.

Color

Part

/ AWG

Inches / mm

Number

Wire

0.5-1.25

1.6-2.4

Green

347874-1

[20-16]

[.063-094]

Cavity Plug

—

Gray

348461-1

For 2.0 mm

[#14 AWG] wire with a 2.4 mm [.094] insulation diameter, use wire seal 347874-1.

For 2 mm

[#14 AWG] wire with insulation diameters between 2.5-2.7 mm [.098-.106] wire seal

347875-1 should be used.

02-13 03.07.2002 10:24 Uhr Seite 12

Tyco_AMP_Sealed_Connectors-html.html

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Econoseal III ... 070 Series, Wire To Board Connectors ...

(Continued)

Header Dimensions

Econoseal III ... 070 Series, Wire To Board Connectors ...
Plug Housing Dimensions

Part

Positions

Dim. “A”

Dim. “B”

Dim. “C”

Dim. “D”

Number

[in.]

344103-1

41.00

[1.61]

37.90

[1.49]

3.25

[0.13]

4.00

[0.16]

344108-1

70.80

[2.79]

67.88

[2.67]

3.50

[0.14]

3.90

[0.15]

2.00
[.08]

3.00
[.12]

5.00
[.20]

6.00

[.236]

Typ.

2.50

[.098]

Typ.

25.00

[.98]

27.00
[1.06]

20.30

[.80]

1.60
[.06]

6.00

[.236]

Typ.

2.50

[.098]

Typ.

30.50
[1.20]

36.15
[1.42]

Ref.

Part

Positions

Dim. “A”

Dim. “B”

Dim. “C”

Number

[in.]

344106-1

40.80

[1.61]

32.50

[1.28]

19.70

[0.78]

344111-1

70.80

[2.79]

62.20

[2.45]

19.50

[0.77]

02-13 03.07.2002 10:24 Uhr Seite 13

Tyco_AMP_Sealed_Connectors-html.html

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Econoseal III ... 250 Series, Wire To Wire Connectors

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Contacts

■

.250 Series FASTON
contacts.

■

Tab and receptacle
contacts are made from
pre-tin plated brass.

■

Wire range 0.5 - 3.0 mm

[#20 - #12] AWG.

■

Lanceless contact design to
reduce tangling.

Wire Seals And Cavity
Plugs

■

Made from silicon rubber.

■

Wire seals and contacts
crimped simultaneously

■

For wire insulation
diameters of 1.6 - 3.4 mm
[0.063 - 0.134 in.]

Connector Housings

■

Housings and double lock
plates are made from
nylon.

■

Available in 2, 4, or 8
position versions.

■

Each connector housing
requires a loose piece
secondary lock (sold
separately).

■

Audible click helps insure
proper mating.

■

Protected locking lever

A high current version of
the Econoseal J Series
[Mark II+] connector, this
Econoseal III product family
incorporates many of the
basic housing and
secondary lock plate
features found in the
Econoseal J Series [Mark
II+] connector, with the
current carrying capacity of
the 250 Series FASTON
contact family.

Waterproof protection is
achieved via a silicon
rubber wire seal which is
inserted onto the wire and
crimped simultaneously
with the insulation support
of the contact. Plug
(receptacle) housings
include a factory installed
silicon
rubber interface seal.
Cavity plugs are available
to seal contact positions

on the connector which are
not used.

Each connector housing
requires the use of a
secondary lock plate which
is sold separately.

The lock plate is inserted
into the connector housing
after the contacts have
been loaded. The
secondary lock helps to
detect partially mated
contacts, increases contact
retention, and helps prevent
contact damage during
contact mating and
unmating.

All sealed surfaces are
located inside the
connector housings to help
prevent possible damage
during handling.

Product Performance

Temperature Rating

100° C maximum operating temperature
(including temperature rise due to
applied current).

Current Guidelines

See page 10 of the product specification
for information.

Product Documentation

Product Specification

108-3069

Application Specification

114-3036

Sample Kit

1242020

14-16 03.07.2002 10:24 Uhr Seite 14

Tyco_AMP_Sealed_Connectors-html.html

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Econoseal III . . . .250 Series Wire To Wire Connectors

(Continued)

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

.250 Series Wire To Wire
Connector Housings and Lock Plates

.250 Series Tab Contacts

Double lock plates are sold separately. One lock plate is
required for each connector housing. Plug housings
include a factory assembled, silicon seal ring.

Tab thickness is 0.81 [.032]. Uncrimped contact length is
approximately 24.70 [0.972] not including the cut-off tab.

Receptacle contacts are manufactured from 0.32 [.013]
thick material. Uncrimped contact length is approximately
19.7 [0.776] not including the cut-off tab.

Plug Connector

Cap Connector

Utilizes Receptacle

Utilizes Tab

Positions

Contacts

Housing

Lock Plate

Housing

Lock Plate

Black

White

Black

White

Nylon

344081-1

344089-1

344075-1

344090-1

344080-1

344087-1

344074-1

344088-1

344079-1

344085-1

344073-1

344086-1

.250 Series Receptacle Contacts

Wire Range

Wire Ins. Dia.

Material

Tab Part Number

/ AWG

mm / Inches

& Finish

Strip

Loose Piece

0.5-1.5

1.6-2.4

[20-16]

[.063-.094]

Brass

344069-1

344991-1

2.0-3.0

2.6-3.4

Pre-Tin

344008-1

344989-1

[14-12]

[.102-.134]

Wire Range

Wire Ins. Dia.

Material

Receptacle Part Number

/ AWG

mm / Inches

& Finish

Strip

Loose Piece

0.5-1.5

1.6-2.4

[20-16]

[.063-.094]

Brass

344070-1

344995-1

2.0-3.0

2.6-3.4

Pre-Tin

344009-1

344993-1

[14-12]

[.102-.134]

Wire Seals & Cavity Plugs

(One wire seal required per contact.)

All wire seals and cavity plugs are manufactured from silicon rubber.

Description

Wire Range

Wire Ins. Dia.

Color

Part

/ AWG

Inches / mm

Number

0.5-1.50

1.6-2.4

Orange

347707-1

Wire

[20-16]

[.063-094]

Seals

2.0-3.0

2.6-3.4

Yellow

347713-1

[14-12]

[.102-.134]

Cavity Plug

—

Gray

348462-1

14-16 03.07.2002 10:25 Uhr Seite 15

Tyco_AMP_Sealed_Connectors-html.html

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Econoseal III . . . .250 Series Wire To Wire Connectors

(Continued)

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Dimensional Data

2 Position Tab Housing 344075-1

2 Position Receptacle Housing 344081-1

4 Position Tab Housing 344074-1

4 Position Receptacle Housing 344080-1

8 Position Tab Housing 344073-1

8 Position Receptacle Housing 344079-1

37.40
[1.47]

32.55
[1.28]

17.25
[.679]

17.55

[.69]

28.50
[1.12]

9.0

[.354]

1.50
[.06]

Ref.

1.50
[.06]

Ref.

1.50
[.06]

Ref.

9.0

[.354]

9.0

[.354]

9.0

[.354]

Typ.

4.40
[.17]

9.0

[.354]

34.00
[1.34]

34.85
[1.37]

31.85
[1.25]

40.85
[1.61]

43.85
[1.73]

15.50
[.610]

34.00
[1.34]

15.50
[.610]

34.00
[1.34]

15.50
[.610]

37.40
[1.47]

41.55
[1.64]

9.0

[.354]

Typ.

9.0

[.354]

Typ.

41.55
[1.64]

26.15
[1.03]

26.55
[1.05]

35.75
[1.41]

37.45
[1.47]

18.0

[.709]

18.0

[.709]

10.20
[.402]

37.40
[1.47]

37.68
[1.48]

35.45
[1.40]

10.20
[.402]

9.0

[.354]

Typ.

14-16 03.07.2002 10:25 Uhr Seite 16

Tyco_AMP_Sealed_Connectors-html.html

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Superseal 1.5 Series . . . Wire To Wire Connectors . . . 6 mm Centers

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Contacts

■

1.5 mm [.060 in.] wide tab
contacts.

■

Receptacle contacts are
made from pre-tin plated
phosphor bronze.

■

Tab contacts are made from
pre-tin plated brass.

■

Lanceless contact design to
reduce contact tangling.

■

Wire range 0.3 - 2.0mm

[#22 - #14 AWG]

Wire Seals

■

Silicon rubber material.

■

For insulation diameters of
1.4 - 3.3 mm [.055 - .130 in.].

■

Loose piece wire seals are
crimped simultaneously
with the contacts.

Connector Housings

■

Housings and secondary
locks produced from glass
filled, 66 nylon.

■

Single row connector
configuration.

■

Integral (factory installed)
secondary locks.

■

Resistant to ozone, salts,
gasoline, diesel fuel, brake
fluid, anti-freeze/coolant,
transmission gear lubricant,
and motor oil.

■

Available in 1, 2, 3, 4, 5,
and 6 position versions.

Designed for the
automotive industry,
Superseal connectors meet
the sealing requirements
outlined in IEC 529 and DIN
40050 I.P 6.7
specifications.

The cap and plug
connector housings
incorporate pre-assembled
secondary locks to help
insure correct and complete
contact insertion into the
housing and helps prevent
the contacts from backing
out during mating. The
secondary lock cannot be
closed if the contacts are
not correctly inserted into
the connector housing.

Cavity plugs are available
for sealing unused
connector cavities.

The double spring contact
design (main spring and
auxiliary anti-over-stress
spring) insure low insertion
and high contact forces.

Additional protective caps
are available for the 2, 3,

and 5 position connectors.

Insertion and Extraction Tools

Contact Extraction Tool

P/N 784980-1

Extraction Tool For Secondary
Lock Of Cap Housing

P/N 785084-1

Secondary Lock Insertion Tools
For Cap Housings

■

For 1 and 2 position housings P/N
785061-1

■

For 3 - 6 position housings P/N
785061-2

Product Performance

Temperature Rating

-40°C to +125°C
(including temperature rise due to
current load).

Current Termination Resistance

3 m

Ω

(10mA test current).

Dielectric Strength

1.5 kVAC between adjacent contacts.

Product Documentation

Product Specification

108-20090

Application Specification

114-20045

Customer Manual

412-20000

Sample Kit

889457

17-20 03.07.2002 10:25 Uhr Seite 17

Tyco_AMP_Sealed_Connectors-html.html

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Superseal 1.5 Series . . . Wire To Wire Connectors . . . 6 mm Centers

(Continued)

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Connector Housings

Tab Contacts

Secondary locks are factory installed on all connector
housings. Plug connectors include a factory installed
interface seal. Connector housings and secondary locks
are made from glass filled nylon.

Tab contacts are 1.5 [.059] wide by 0.8 [.032] thick. Uncrimped contact
length is approximately 22.7 [.894]

Receptacle contacts are manufactured from 0.3 [0.12] thick material,
Uncrimped contact length is approximately 16.5 [.650]

Plug Connector

Cap Connector

Positions

Utilizes Receptacle

Utilizes Tab

Contacts

282079-2

282103-1

282080-1

282104-1

282087-1

282105-1

282088-1

282106-1

282089-1

282107-1

282090-1

282108-1

Wire Range

Wire Ins. Dia.

Material

Tab Part Number

/ AWG

mm / Inches

& Finish

Strip

Loose Piece

0.3-0.5

1.4-1.7

[22-20]

[.055-.067]

282404-1

183036-1

0.5-1.5

1.8-3.3

Pre-Tin Plated

282109-1

183024-1

[20-16]

[.071-.130]

Brass

1.5-2.5

1.8-3.3

282465-1

—

[16-14]

[.071-.130]

Wire Range

Wire Ins. Dia.

Material

Rec. Part Number

/ AWG

mm / Inches

& Finish

Strip

Loose Piece

0.3-0.5

1.4-1.7

[22-20]

[.055-.067]

282403-1

183035-1

0.5-1.5

1.8-3.3

Pre-Tin Plated

282110-1

183025-1

[20-16]

[.071-.130]

Phos. Bronze

1.5-2.5

1.8-3.3

282466-1

—

[16-14]

[.071-.130]

Receptacle Contacts

17-20 03.07.2002 10:25 Uhr Seite 18

Tyco_AMP_Sealed_Connectors-html.html

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Superseal 1.5 Series . . . Wire To Wire Connectors . . . 6 mm Centers

(Continued)

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

57.0

[2.24]

11.0

[.433]

Dia.

C Dia.

Boot

Number

Dimension “A”

Dimension “B”

Dimension “C”

Dimension “D”

Part Number

of Wires

in.

880810-1

12.5

[.492]

20.5

[.807]

4.6

[0.18]

5.0

[0.20]

880811-2

17.5

[.689]

25.5

[1.004]

4.6

[0.18]

5.0

[0.20]

880814-1

27.5

[1.083]

35.0

[1.378]

6.5

[0.26]

7.0

[0.28]

Wire Seals and Cavity Plugs

Wire Insulation Diameter mm/inches.

Contact Part No.

Contact Part No. Contact Part No.

Part

282403-1

282110-1

282466-1

Seal

Description

Number

282404-1

282109-1

282465-1

Color

Wire Size

0.3-0.5 mm

0.5-1.5 mm

1.5-2.5 mm

[22-20 AWG]

[20-16 AWG]

[16-14 AWG]

281934-2

—

1.8-2.4

Yellow

[.071-.094]

Wire Seal

281934-3

—

2.6-3.3

Red

[.102-.130]

281934-4

1.4-1.7

—

Green

[.055-.067]

Cavity Plug

282081-1

—

Red

Rubber Boots

Rubber Boots . . . Dimensional Data

Connector

Housing

Description

Positions

Rubber Boot

Color

Part No.

282080-1

Plug housing

880810-1

282104-1

Cap Housing

282087-1

Plug housing

880811-2

Black

282105-1

Cap Housing

282089-1

Plug housing

880814-1

282107-1

Cap Housing

Wire seals and cavity plugs are manufactured from silicon rubber. One wire
seal is required per contact.

17-20 03.07.2002 10:25 Uhr Seite 19

Tyco_AMP_Sealed_Connectors-html.html

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Super Seal 1.5 Series . . . Wire To Wire Connectors . . . Dimension Data

(Continued)

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

[.236]

[1.65]

16.3

[.642]

16.3

[.642]

28*

[1.10]

pitch

13.8

[.543]

1.5

[.059]

0.8

[.032]

10.4

[.409]

7.8

[.307]

6.1

[.240]

5.9

[.232]

Dia.

2.6

[.102]

2.5

[.098]

8.5

[.335]

22.7

[.894]

16.5

[.650]

[.748]

[.236]

28*

[1.10]

[.748]

pitch

Part

Dimension

Positions

Number

“A”

in.

282079-2

9.3

[.366]

282080-1

15.3 [.602]

282087-1

21.3 [.839]

282088-1

27.3 [1.07]

282089-1

33.3 [1.31]

282090-1

39.3 [1.55]

Part

Dimension

Positions

Number

“A”

in.

282103-1

13.8 [.543]

282104-1

19.8 [.780]

282105-1

25.8 [1.02]

282106-1

31.8 [1.25]

282107-1

37.8 [1.49]

282108-1

43.8 [1.72]

Plug Connectors

Cap Housing

Tab Contacts

Wire Seal

Receptacle Contacts

17-20 03.07.2002 10:25 Uhr Seite 20

Tyco_AMP_Sealed_Connectors-html.html

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Mini MULTILOCK Wire to Wire Connector

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Contacts

■

0.8 mm [.031 in.] wide tab
contacts.

■

Tab contacts are made from
pre-tin plated brass.

■

Receptacle contacts are
made from pre-tin plated
phosphor bronze.

■

Lanceless contact design to
eliminate tangling.

■

Wire range 0.3 - 0.5 mm

[#22 - #20 AWG].

Wire Seals

■

A poke through (matte) wire
seal design

■

For insulation diameters
1.4 - 1.7 mm [.055 - .067 in.].

■

Seal material is NBR.

Connector Housings

■

Connector housings
produced from green, glass
filled PBT.

■

Currently available only as
a seven position connector.

■

Cavity plugs are available
to seal unused connector
cavities.

■

Easy inspection for
improperly inserted
contacts

AMP Mini MULTILOCK is
among the worlds smallest
waterproof connector
systems. Originally
designed for use with the
rotary driving circuits of
automobile door mirror
units, they are suitable for
most applications requiring
small, water resistant
connectors.

Assembly is simplified with
the use of snap in crimp
contacts and poke through
wire seals. All seals are pre-
loaded into the connector
housings.

The connector housings
are designed to prevent
incorrect contact insertion.
When contacts are properly
inserted into the connector
housing they produce an
audible click to indicate the
contact has been oriented
correctly and completely
inserted.

Cavity plugs are available
to seal unused connector
cavities for applications in
which not all seven
connector circuits are
required.

All seals and sealing
surfaces are located inside
of the connector housing to
help eliminate possible
damage during handling.

Product Performance

Temperature Rating

-40° to 105° C. (including temperature
rise due to current load).

Termination Resistance

10 m

Ω

(Initial)

20 m

Ω

(Final)

Dielectric Withstanding Voltage

1.0 kVAC for one minute.

Current Guidelines

See page 11 of product specification
108-5426 for information.

Product Documentation

Product Specification

108-5426

Application Specification

114-5193

Customer Manual

412-5653

21-22 03.07.2002 10:26 Uhr Seite 21

Tyco_AMP_Sealed_Connectors-html.html

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Mini MULTILOCK Connectors

(Continued)

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

[.31]

10.8

[.43]

1.2

[.047

Typ.]

1.2

[.047

Typ.]

[.079]

Typ.

[.079]

Typ.

2.4

[.034]

Typ.

2.4

[.034]

Typ.

1.4

[.055]

1.3

[.051]

1.6

[.063]

22.9
[.90]

16.5
[.65]

14.5
[.57]

11.4
[.45]

13.8
[.54]

[.43]

9.3

[.37]

0.8

[.031]

0.4

[.016]

[.43]

Seven Position Cap Housing . . . Use With Tab Contact 917309-1

Seven Position Plug Housing . . . Use With Receptacle Contact 917308-1

Tab Contact (available in strip form only) . . . Use With Cap Housing 917319-4

Receptacle Contact (available in strip form only) . . . Use With Plug Housing 917318-4

Cavity Plug

Part Number

Material

Color

917319-4

Glass Filled PBT

Green

Part Number

Material

Color

917318-4

Glass Filled PBT

Green

Part Number

Material

Color

316390-7

PBT

Yellow

Part

Wire Range

Wire Ins. Dia.

Material

Number

/AWG

mm/inches

& Finish

0.3-0.5

1.4-1.7

Brass

917309-1

[#22-20]

[.055-.067]

Pre-Tin Plated

Part

Wire Range

Wire Ins. Dia.

Material

Number

/AWG

mm/inches

& Finish

0.3-0.5

1.4-1.7

Phosphor Bronze

917308-1

[#22-20]

[.055-.067]

Pre-Tin Plated

Tab contacts are manufactured from 0.2 [.008] thick
material

Receptacle contacts are manufactured from 0.2 [.008]
thick material.

21-22 03.07.2002 10:26 Uhr Seite 22

Tyco_AMP_Sealed_Connectors-html.html

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Two Position .187 Series Sealed Connector

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Contacts

■

.187 Series contacts
4.8 mm [.187 in.] tab
contact width

■

Tab and receptacle contacts
are manufactured from
pre-tin plated brass

■

Lanceless contact design to
reduce contact tangling

■

Wire range 0.5 - 3.0 mm

[#20 - #12 AWG]

Wire Seals

■

Seals are produced from
NBR material

■

Loose piece seals are
applied to the wire simul-
taneously with the contact

■

For wire insulation
diameters of 1.8 - 3.8 mm
[.071 - .150 in.]

Connector Housings

■

Produced from PBT
material

■

Protected locking lever

■

Integral secondary locking
mechanism

The AMP .187 Series
Sealed Connector was
originally developed for use
in automotive engine
compartments (specifically
the cooling fan). This
connector is suitable for
use in most applications
requiring a robust
connector design along
with waterproof
protection.

Waterproof protection is
provided by individual wire
seals which are inserted
over the wire prior to
crimping the contact. The
wire seal is crimped
simultaneously with the
insulation support of the
contact.

The plug housing includes
a factory installed interface
seal for sealing against the
cap housing.

Connector housings
incorporate pre-assembled
secondary locks to increase
contact retention and
reduce the possibility of
contact damage during
mating or unmating.

All sealing surfaces are
located inside of the
connector housing to help
eliminate the possibility of
damage during handling.

Product Performance

Temperature Rating

Temperature range -30° to 105° C.
(including rise due to current load).

Termination Resistance

3 m

Ω

(Initial)

10 m

Ω

(Final)

Dielectric Withstanding Voltage

1.0 kVAC between adjacent contacts.

Current Guidelines

See page 3 of product specification
108-5294 for information.

Product Documentation

Product Specification

108-5294

Application Specification

114-5126

23-25 03.07.2002 10:26 Uhr Seite 23

Tyco_AMP_Sealed_Connectors-html.html

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Two Position .187 Series Sealed Connector

(Continued)

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

7.9

[0.31]

7.9

[0.31]

[0.59]

1.5

[0.06]

23.1

[1.15]

23.3

[0.92]

27.5

[1.08]

27.6

[1.09]

13.4

[0.53]

19.5
[.77]

20.0

[0.79]

45.0

[1.77]

6.0

[.236]

Plug Housing . . . Use With Receptacle Contacts

Cap Housing . . . Use With Tab Contacts

Receptacle Contact (available in strip form only) . . . Use With Plug Housing

Part Number

Material

Color

6-176146-6

PBT

Light Gray

Part Number

Material

Color

6-176143-6

PBT

Light Gray

31.6

[1.24]

Part

Wire Range

Wire Ins. Dia.

Material

Number

/AWG

mm/inches

& Finish

0.5-1.25

2.0-2.7

175090-1

[20-16]

[.079-.106]

Pre-Tin Plated

2.0-3.0

2.9-3.8

Brass

175091-1

[14-12]

[.114-.150]

Includes factory installed silicon rubber
interface seal.

Receptacle contacts are manufactured from 0.40 [.016]
thick material.

Stock Thickness = 0.4 mm [0.16]

4.6

[.181]

23-25 03.07.2002 10:26 Uhr Seite 24

Tyco_AMP_Sealed_Connectors-html.html

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Two Position .187 Series Sealed Connector

(Continued)

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Part

Wire Range

Wire Ins. Dia.

Material

Number

/AWG

mm/inches

& Finish

0.5-1.25

2.0-2.7

175087-1

[20-16]

[.079-.106]

Pre-Tin Plated

2.0-3.0

2.9-3.8

Brass

175088-1

[14-12]

[.114-.150]

4.8

[.189]

0.8

[.031]

28.4

[1.12]

Tab Contact (available in strip form only) . . . Use With Cap Housing

Wire Seals

Stock Thickness = 0.4 [0.16]

Wire

Wire Range

Insultation

Material

Dim. “A”

Dim. “B”

Use With

Part

/AWG

Diameter

& (Color)

mm/Inches

Contact

Number

mm/Inches

0.5-1.25

2.0-2.7

NBR

7.9

9.1

175087-1

[20-16]

[.079-.106]

Gray

[.311]

[.358]

85024-1

175090-1

2.0-3.0

2.9-3.8

NBR

7.9

9.0

175088-1

[14-12]

[.114-.150]

Black

[.311]

[.354]

85011-1

175091-1

Tab contacts are manufactured from 0.4 [.016] thick
material.

23-25 03.07.2002 10:26 Uhr Seite 25

Tyco_AMP_Sealed_Connectors-html.html

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Superseal Connectors . . . For Wire To Device Applications . . . 3.5 mm Centers

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Contacts

■

Receptacle contacts are
pre-tin plated phosphor
bronze.

■

Designed to mate with
1.5 mm [.059 in.] wide x
0.8 mm [.031 in.] thick tab
contacts.

■

Lanceless contact design to
reduce contact tangling.

■

Wire range 0.5 - 1.0 mm

[#20 - #18] AWG.

Wire Seals

■

Silicon rubber material.

■

For insulation diameters of
1.4 - 2.1 mm [.055 - .083 in.].

■

Loose piece wire seals are
crimped simultaneously
with the contacts.

Connector Housings

■

Available only as a plug
connector. The tab contact
must be molded into the
customer’s device. Interface
requirements can be
provided upon request.

■

Housings and secondary
locks produced from glass
filled, 66 nylon.

■

Single row connector
configuration.

■

Integral (factory installed)
secondary locks.

■

Available in 2, 3, and 4,
position versions.

These connectors were
originally designed to mate
with a Packard, Metri-Pack™
150 Series interface for fuel
injection applications.
Similar in design to the
Superseal 1.5 Series
product family, this
connector offers the same
basic features except the
contacts are located on a
3.5 [0.138] centerline in-
stead of the 6.0 [.236] pitch
found used on the 1.5
Series Connector.

Currently available only in a
plug connector version, this
connector requires the tab
contacts be molded into the
mating device. Interface
requirements can be
provided for the mating
connection.

Waterproof protection is
provided by individual wire
seals which are inserted
over the wire then crimped
simultaneously with the
insulation barrel of the
receptacle contact.

The connector housing
Incorporates a pre-
assembled secondary lock
to help insure correct and
complete contact insertion
into the housing and helps
prevent contact back out
during connector mating.

Product Performance

Temperature Rating

-30o to 105o C. (including temperature
rise due to current load).

Contact Termination Resistance

3 m

Ω

Max (Initial)

Dielectric Withstanding Voltage

1.0 kVAC between adjacent contacts.

Current Guidelines

See page 4 of product specification
108-37021.

Product Documentation

Product Specification

108-37021

26-28 03.07.2002 10:27 Uhr Seite 26

Tyco_AMP_Sealed_Connectors-html.html

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Superseal Connectors . . . For Wire To Device Applications . . . 3.5 mm Centers

(Continued)

3.5

[.138]

3.5

[.138]

29.5

[1.16]

17.2
[.68]

Connector Housings

Part

Positions

Dim. “A”

Dim. “B”

Dim “C”

Number

/inches

mm/inches

17.2

29.5

9.3

444043-1

[.68]

[1.16]

[.35]

20.7

30.1

9.3

444046-1

[.81]

[1.19]

[.37]

Connector housings and secondary lock plates are made from glass filled, 66 nylon.
Housings are black with yellow lock plates. The factory installed interface seal is a yellow
silicon rubber.

Two Position Connector

Part Number 444040-2

Number of

Positions

26-28 03.07.2002 10:27 Uhr Seite 27

Tyco_AMP_Sealed_Connectors-html.html

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Superseal Connectors . . . For Wire To Device Applications . . . 3.5 mm Centers

(Continued)

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Part

Wire Range

Wire Ins. Dia.

Material

Number

/AWG

mm/inches

& Finish

0.5-1.0

1.4-2.1

Pre-Tin Plated

282438-1

[20-18]

[.055-.083]

Phosphor Bronze

Part

Wire Range

Wire Ins. Dia.

Material

Number

/AWG

mm/inches

& Finish

0.5-1.0

1.4-2.1

963530-1

[20-18]

[.055-.083]

Silicon Rubber

2.6

[.102]

7.8

[.307]

3.9

[.154]

Dia.

16.5
[.65]

2.5

[.098]

Receptacle Contact (available in strip form only)

Wire Seal

Receptacle contacts are manufactured from 0.3 [.012] thick
material.

26-28 03.07.2002 10:27 Uhr Seite 28

Tyco_AMP_Sealed_Connectors-html.html

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Sealed Micro-Quadlock-System (MQS) Connectors . . .
For Wire To Device Applications

Contacts

■

Mates with a .63 mm
[.025 in.] square post.

■

Receptacle contacts are
available with tin or gold
plating.

■

Rugged two piece
construction with stainless
steel jacket allows use of
optimized CuNiSi contact
material.

■

Incorporates four points of
contact with the post.

■

Wire range 0.20 - 0.75 mm

[#24 - #18] AWG.

Wire Seals

■

Made from silicon rubber
material.

■

Wire seal is crimped
simultaneously with the
receptacle contact.

■

For wire insulation
diameters of 0.9 - 1.9 mm
[.035 - .075 in.]

Connector Housings

■

Currently available in 2, 3,
4, and 6 position versions.
Designs are available for 8
and 12 position versions.

■

Cavity plugs are available
for unused connector
cavities.

■

Circuit entries are
completely closed.

■

Includes a pre-assembled
lock plate and peripheral
seal.

AMP Micro-Quadlok-System
Sealed Connectors have
been developed for use in
automobile engine
compartments including
direct mounting to on-
engine devices. They offer
one of the most compact
packages available today
with capability for
waterproofing and
resistance to conditions of
extreme vibration.

Waterproofing is achieved
with individual wire seals
that can be automatically
applied during the crimping
process. Interfacial sealing
is achieved by radial
sealing of a multiple ridge
design.

Vibration resistance is
achieved with a four beam,
four contact point system.

A high primary terminal
locking force, for such a
small size system, is
achieved by the use of a
stainless steel metal locking
lance. The stainless steel
jacket also helps to prevent
damage to the small
contacts and allows
selection of a more optimal

material for electro-
mechanical performance of
the contact beams.
Secondary locking is pro-
vided by a pre-assembled
plastic device.

While only the 2, 3, 4, and 6
position versions are
currently available for
general sale, other
customer specific designs
are available (8 and 12) for
the needs of specific OEM
customers and the possible
release of new parts for
general sales. Designs
also exist in many cases for
free hanging wire mating
components.

Information is available to
assist vendors in
developing appropriate
mating interfaces when the
AMP mating part is
specified

Product Performance

Temperature Rating

-40o to 120o C. for tin plating.
-40o to 140o C. for gold plating.

Contact Termination Resistance

3 m

Ω

(Initial)

Contact Retention in Housing

60N Minimum, primary and secondary
separately.

Current Guidelines

0.5 mm

wire

5 Amps Maximum
0.75 mm

wire

7.5 Amps Maximum

Product Documentation

Product Specification

108-18272
108-18030

Application Specification

114-18025

Chart Drawings

116-18000-200 (Receptacles)
116-18000-201 (Pins)

29-31 03.07.2002 10:27 Uhr Seite 29

Tyco_AMP_Sealed_Connectors-html.html

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Wire

Insulation

Wire Seal

Contact

Range

Diameter

Part

Finish

Part

/ AWG

mm/Inches

Number

0.9-1.4

967067-2

0.2-0.5

[.035-.055]

Pre- Tin

962885-X

[#24-20]

1.4-1.9

967067-1

Gold

962885-X

[.055-.075]

0.75

1.4-1.9

967067-1

Pre- Tin

965906-X

[#18]

[.055-.075]

Plug Housings

Connector housings are made from PBT material with
a silicon rubber interface seal

Receptacle Contacts and Wire Seals

Contacts available in strip form only. Wire seals and cavity
plugs are made from silicon rubber.

Positions

Keying Option

Housing Color

Part Number

Black

1-967644-1

Gray

2-967644-1

Black

1-967642-1

Gray

2-967642-1

Black

1-967640-1

Gray

2-967640-1

Black

1-967616-1

Gray

2-967616-1

A or B

See Note

A or B

See Note

Note: Part numbers for the 8 and 12 position versions are not yet released,

contact AMP Incorporated for current product status.

Sealed Micro-Quadlock-System (MQS) Connectors . . .
For Wire To Device Applications

(Continued)

Use cavity plug part number 967056-1 to seal empty circuit cavities.

X = -1 for tin
X = -5 for gold

Note: All terminal part numbers are located on one table drawing, please

order 116-18000-200 when ordering customer drawings.

29-31 03.07.2002 10:27 Uhr Seite 30

Tyco_AMP_Sealed_Connectors-html.html

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Catalog

65481

Revised 01-00

AMP Sealed Connectors

24.15

[.95]

17.0
[.67]

4.0

[.16]

4.0

[.16]

3.5

[.138]

15.3
[.60]

Dimensional Data

2 Position Plug Housings

24.0
[.94]

2.0

[.079]

30.0

[1.20]

6 Position Plug Housings

Sealed Micro-Quadlock-System (MQS) Connectors . . .
For Wire To Device Applications

(Continued)

15.3
[.60]

24.2
[.95]

3.1

[.122]

20.0
[.79]

2.54

[1.00]

3 Position Plug Housings

3.1

[.122]

2.54

[1.00]

4 Position Plug Housings

15.3
[.60]

24.2
[.95]

23.2
[.91]

29-31 03.07.2002 10:27 Uhr Seite 31

Tyco_AMP_Sealed_Connectors-html.html

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Sealed Circular Connectors . . . 2.5mm and 1.5mm Systems

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Contacts

■

Available in 1.5 mm [.059 in.]
and 2.5 mm [.098 in. ] pin
diameters.

■

Available with either tin,
silver or gold plating.

■

Rugged two piece
construction with stainless
steel jacket allows the use
of optimized (CuNiSi)
contact material.

■

Six points of contact (2.5 mm
System) and five points of
contact (1.5 mm System)

■

2.5 mm System wire range
0.2 - 2.5 mm

[#24 - #14]

AWG.

■

1.5 mm System wire range
0.2 - 2.5 mm

[#24 - #14]

AWG.

Wire Seals

■

Made from silicon rubber
material.

■

Wire seal is crimped
simultaneously with the
contact.

■

2.5 mm System accomodates
insulation diameters of
1.2 - 3.0 mm [.047 - .118 in.].

■

1.5 mm System accomodates
insulation diameters of
1.2 - 3.0 mm [.047 - .118 in.]

Connector Housings

■

Made from glass filled PBT
material.

■

2.5 mm System will mate to
customer interfaces made
per DIN 72585.

■

Pre-assembled interface
and panel mounting seal.

■

he 2.5 mm System is

available in 4 position or in
2 and 3 positions with
blocked cavities. Four
keying options are
available per position size.

■

The 1.5 mm System is
available only in a 7
position version.

AMP in conjunction with
major European truck
manufacturers has
developed a standard
system of circular sealed
connectors to meet the
demand for superior
performance under
environments of extreme
vibration, physical shock
and temperature change.
Typical applications include
magnetic valves, sensors
for ABS and powertrain
management (including
direct engine mounting)
and lighting.

The 2.5 mm System uses a
standard outer shell which
can be supplied in either
2 or 3 position versions with
the extra cavities blocked
or in a 4 position version.
Each position size is
available with four different
keying options that are
designated by color code.
The 1.5 mm System uses
the same outer shell but is
available only in a 7
position version.

The shell standardization
allows the use of the same

back shells for all parts.
Back shells are available in
90° and 180° wire exit
versions with the options for
mounting 8.5 mm or 10 mm
convoluted tubing or the
use of our adjustable strain
relief feature on the free
wire version.

The housings are available
as free hanging male and
female connectors or for
mating to a customer
supplied pin interface
according to DIN 72585,
Part 1 (ISO 15170
pending). The free hanging
pin housing is also suitable
for through panel mounting
and is supplied with a pre-
assembled seal for panel
sealing. The actual
mounting is achieved with
the use of a separately
available locking ring.

Terminal construction is
of a two piece design to
allow optimization of
electrical and mechanical
performance. An outer
stainless steel jacket pro-
vide protection against
handling damage.

Product Performance

Temperature Rating

For tin plating -40° to 130° C
For silver plating -40° to 140° C
For gold plating -40° to 150° C

Dielectric Strength

1.0 kVAC between adjacent contact or to
shell

Contact Termination Resistance

5 m

Ω

Max. (Initial)

10 m

Ω

Max. (Final)

Current Guidelines (Map Wire Size)

2.5 mm . . . 30 amps Max.
1.5 mm . . . 25 amps Max.
(Using the maximum wire size at 23°C)

Product Documentation

Product Specification

108-18621
108-18027, DIN 72585 (2.5 mm)
108-18028 (1.5 mm)

Application Specification

114-18255
114-18020 (2.5 mm)
114-18040 (1.5 mm)

32-35 03.07.2002 10:28 Uhr Seite 32

Tyco_AMP_Sealed_Connectors-html.html

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Sealed Circular Connectors . . . 2.5mm and 1.5mm Systems

(Continued)

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Connector Housings

Accessories

2.5 mm housings require 2.5 mm contacts. 1.5 mm housings require 1.5
mm contacts. Use cavity plug part number 828922-1 to seal unused
connector cavities.

Connector

Pin Housing

Socket Housing

Type

Positions

Part Number

1-967402-3

1-967325-3

2.5 mm

1-967402-2

1-967325-2

1-967402-1

1-967325-1

1.5 mm

967447-1

967650-1

Description

Part Number

Extraction Tool for 1.5 mm Contacts

518082-1

Spare Tube for 1.5 mm Contacts

548551-1

Extraction Tool for 2.5 mm Contacts

872070-1

Spare Tube for 2.5 mm Contacts

872992-1

Terminal Mounting Tool (for 0.2-1.0 mm

)

965702-1

Tools

Keyed versions of the 2.5 mm housings are available, call AMP Incorporated for additional information

Description

Part Number

Mounting Ring for Pin Housing

965687-1

Right Angle Cover with Universal Clamp

965576-1

Straight Cover with Universal Clamp

965784-1

Right Angle Cover for NW 8.5 mm Diameter Corrugated Tubing

965577-1

Right Angle Cover for NW 10 mm Diameter Corrugated Tubing

965783-1

Straight Cover for NW 8.5 mm Diameter Corrugated Tubing

965785-1

Straight Cover for NW 10 mm Diameter Corrugated Tubing

965786-1

32-35 03.07.2002 10:28 Uhr Seite 33

Tyco_AMP_Sealed_Connectors-html.html

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Sealed Circular Connectors . . . 2.5mm and 1.5mm Systems

(Continued)

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

2.5 mm Socket Contacts and Wire Seals

Wire Size

Insulation Diameter

Contact Part Number

Wire

AWG

in.

On Loose

Seal

Strip

Piece

0.2-0.4

24-22

1.2-2.1

.047-.083

929973-1

962980-1

828920-1

0.5-1.0

20-18

1.2-2.1

.047-.083

929974-1

962981-1

828920-1

>1.0-2.5

16-14

2.2-3.0

.087-.118

929975-1

962982-1

828921-1

2.5 mm Pin Contacts and Wire Seals

Wire Size

Insulation Diameter

Contact Part Number

Wire

AWG

in.

On Loose

Seal

Strip

Piece

0.2-0.4

24-22

1.2-2.1

.047-.083

929966-1

962970-1

828920-1

0.5-1.0

20-18

1.2-2.1

.047-.083

929967-1

962971-1

828920-1

>1.0-2.5

16-14

2.2-3.0

.087-.118

929968-1

962972-1

828921-1

1.5 mm Socket Contacts and Wire Seals

Wire Size

Insulation Diameter

Contact Part Number

Wire

AWG

in.

On Loose

Seal

Strip

Piece

0.2-0.4

24-22

1.2-2.1

.047-.083

929988-1

962997-1

828904-1

0.5-1.0

20-18

1.2-2.1

.047-.083

929989-1

962998-1

828904-1

>1.0-2.5

16-14

2.2-3.0

.087-.118

929990-1

962999-1

828905-1

1.5 mm Pin Contacts and Wire Seals

Wire Size

Insulation Diameter

Contact Part Number

Wire

AWG

in.

On Loose

Seal

Strip

Piece

0.2-0.4

24-22

1.2-2.1

.047-.083

929982-1

962991-1

828904-1

0.5-1.0

20-18

1.2-2.1

.047-.083

929983-1

962992-1

828904-1

>1.0-2.5

16-14

2.2-3.0

.087-.118

929984-1

962993-1

828905-1

All contacts listed below are tin plated. Please refer to the customer drawing for additional plating options or
call 1-800-522-6752 for more information.

32-35 03.07.2002 10:28 Uhr Seite 34

Tyco_AMP_Sealed_Connectors-html.html

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Sealed Circular Connectors . . . 2.5mm and 1.5mm Systems

(Continued)

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Socket Connector Assembly

Pin Connector Assembly

2-4 Position Socket

Housing (2.5 mm)

2-4 Position Pin

Housing (2.5 mm)

7 Position Socket

Housing (1.5 mm)

7 Position Pin

Housing (1.5 mm)

1.5 mm Socket Contact

With Single Wire Seal

1.5 mm Pin Contact

With Single Wire Seal

Panel

Mounting

Ring

Right Angle Adapter

With Variable Clamp

Right Angle Adapter

With Variable Clamp

Right Angle Adapter For

NW10/NW8.5

Corrugated Tube

Right Angle Adapter For

NW10/NW8.5

Corrugated Tube

2.5 mm Socket Contact

With Single Wire Seal

Straight Adapter With

Variable Clamp

Straight Adapter With

Variable Clamp

Straight Adapter for

NW10.NW8.5

Corrugated Tube

Straight Adapter for

NW10.NW8.5

Corrugated Tube

2.5 mm Pin Contact

With Single Wire Seal

32-35 03.07.2002 10:28 Uhr Seite 35

Tyco_AMP_Sealed_Connectors-html.html

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Sealed Circular Plastic Connectors

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Product Facts

■

Economical environmentally
sealed connector designed
for industrial applications

■

Meets major Industrial
Standards

■

High strength, impact
resistant thermoplastic
housing, rated UL 94V-0

■

Contains wire entry,
peripheral, and full
interfacial seals

■

AMP POWERBAND
precision formed power
contact
(Series 5 and 6)

■

Type III+ precision formed
signal/low current contacts
(Series 6)

■

Other configurations in
Series 1 can be made
available, contact your
local AMP Sales Engineer
or AMP

Sealed CPC connectors are
the latest additions to the
growing family of AMP
Circular Plastic Connectors.
Sealed CPC connectors
were developed as part of
the Series 5 and 6 product
line, specifically to meet the
increasing demand for an
economical environmentally
sealed connector.

Sealed CPC connectors
are designed to meet the
requirements of UL, CSA,
and VDE for
environmentally sealed
connectors used in
industrial applications.

In addition, sealed CPC
connectors are designed
to meet the latest SAE and
ASAE requirements as
outlined in the standards
listed here.

Sealed CPC connectors
incorporated the latest
technology in thermoplastic
design and use the new
AMP POWERBAND
precision formed high
current contact.

Illustrated above are the
Series 5 (power) and Series 6
(power/signal mix) sealed

connector configurations.
Other sizes are available in
a Series 1 (signal/low
current) configuration.
Contact your local AMP
Sales Engineer, or call
AMP for the latest design
information.

Industry Standards:

Sealed CPC connectors meet
or are currently being tested
to—

■

SAE—

J2030

■

ASAE—

EP455

■

IP—

65, 66, 67

■

UL—

498

■

NEMA—

Class 4

Performance Characteristics:

Operating Temperature Range

—

-50°C - 125°C

Voltage Rating

—

Series 5

600 V (AC or DC)

Series 6

250 V (AC or DC)

Power Contact

.125

POWERBAND

45 amps,

single contact rating at 30°C T-Rise

Type III+ Contacts –

13 amps., single contact
rating at 30°C T-Rise

Flammability Rating

—

UL 94V-0 rated

Sealing Capability

—

Per IP 66 and IP 67

Housing Material

—

High strength, impact
resistant thermoplastic

Fluid Resistance

—

Diesel fuel, gear and engine fuel,
gasoline, anti-freeze, hydraulic fluid,
water

36-43 03.07.2002 10:28 Uhr Seite 36

Tyco_AMP_Sealed_Connectors-html.html

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Sealed Circular Plastic Connectors

(Continued)

Multimate Size 16 Contact

Precision formed signal/low current

(Pin Diameter—1.57 [.062], test
current 13 amps. max.)

Strip

Loose Piece

AWG

Finish

Pin Length

Pin

Socket

Pin

Socket

Standard

213845-2

213847-2

213845-4

213847-4

12-14

213845-1

213847-1

213845-3

213847-3

Standard

213841-2

213843-2

213841-4

213843-4

8-10

213841-1

213843-1

213841-3

213843-3

A Finish: Post plated 0.00076 [.000030] in mating area with 0.000127 [.000005] min. gold on remainder of contact,

all over 0.00254 [.000100] min. nickel

B Finish: Post plated 0.00508 [.000200] silver in mating area with 0.000127 [.000005] min. gold on remainder of

contact, all over 0.00254 [.000100] min. nickel

Specifically designed for
AMP CPC Connectors,
Series 5 and 6, the new
.125 POWERBAND contact
offers the performance of a
MIL-Spec screw machine
Size 8 contact with the

economy of a stamped
and form, strip-feed
contact. Strip-feed contacts
offer maximum production
capabilities using standard
AMP bench-mount, semi-
automatic termination

equipment. For low volume,
prototype or maintenance
and repair requirements,
the .125 POWERBAND
contact is available in loose
piece form.

.125 POWERBAND

Pin Contact

.125 POWERBAND

Socket Contact

.125 POWERBAND Contact

Precision formed high current

(Pin Diameter—3.175 [.125], test
current 45 amps. max.)

Material and Finish:

Contacts

—Copper with beryllium

copper spring

Type III+

Precision Formed Contacts

Type II

Screw-Machined Contacts

.3.18

±0.03

[.125

±.001

]

Dia.

10.16
[.400]

5.31

[.209]

Min.

Dia.

5.46

[.215]

Dia.

Serrations

Contact

Strip

Extraction Tool Part No. 318813-1

36-43 03.07.2002 10:28 Uhr Seite 37

Tyco_AMP_Sealed_Connectors-html.html

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Sealed Circular Plastic Connectors Series 5

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

CPC Connectors, Series 5
Sealed – Reverse Sex

Listed part numbers are for
connectors only, contacts must be
ordered separately.

Material:

Housing

—Nylon, glass-filled UL rated

94V-0, black

Related Product Data:

Contacts

—Page 44

Application Tooling

—Pages 69-75

Square Flange Receptacle

(Uses Flange Seal

Part No. 81665-2

)

Free-Hanging Receptacle

Arrangement

Square Flange

Free-Hanging

Plug

Receptacle

17-3 - Connector

213889-2

213890-2

213905-1

17-3 - Wire Entry Seal Kit

213899-1

23-7 Connector

—

Wire Entry Seals*

*Cable clamp kit 213902-1

required. (Similar to 206322-1.
See page 46 for dimensional detail
of cable clamp) or cable clamp kit
213904-1. (Similar to 206070-1.
See page 46 for dimensional detail
of cable clamp).

Note: Minimum insulation diameter is 3.96 [.156]; Maximum insulation diameter is 6.60 [.260].

Replacement Coupling Rings

17-3

213810-1

Plug

(With Full Interfacial Seal)

10.67
[.420]

7.11

±0.25

[.280

±.010

]

27.69

±0.38

[1.090

±0.15]

Dia.

26.67

[1.050]

Dia.

2.39

[.094]

1.65

±0.08

[.065

±.003

]

Typ.

42.54

±0.33

[1.675

±.013

]

Typ.

29.11

±0.25

[1.146

±.010

]

32.89

±0.25

[1.295

±.010

]

Dia.

25.27
[.995]

7.11

±0.25

[.280

±.010

40.87

±0.38

[1.609

±.015

]

34.26

[1.349]

Max.

Dia.

Rear View

Receptacles

36.45

±0.38

[1.435

±.015

]

28.58

±.0.25

[1.125

±.010

]

Typ.

36.45

±0.38

[1.435

±.015

]

28.58

±.0.25

[1.125

±.010

]

Typ.

Kit includes (1) Silicon Wire Entry Seal and (1) Pressure Plate.
*Wire entry seals require cable clamp kits.

22.35
[.880]

Dia.

8.26

[.325]

When

Flush

Rear View

Plugs

Side View

Plugs/Receptacles

10.67
[.420]

7.11

±0.25

[.280

±.010

]

27.69

±0.38

[1.090

±0.15]

Dia.

26.67

[1.050]

Dia.

2.39

[.094]

1.65

±0.08

[.065

±.003

]

Typ.

42.54

±0.33

[1.675

±.013

]

Typ.

36-43 03.07.2002 10:28 Uhr Seite 38

Tyco_AMP_Sealed_Connectors-html.html

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Sealed Circular Plastic Connectors, Series 6

Square Flange Receptacle

(Uses Flange Seal

Part No. 81665-2

)

Free-Hanging Receptacle

Plug

(With Full Interfacial Seal)

Arrangement

Square Flange

Free-Hanging

Plug

Receptacle

17-10 Connector

213893-2

213894-2

213906-1

17-10 Wire Entry Seal Kit

213900-1

Wire Entry Seal*

*Cable clamp kit 213902-1

required. (Similar to 206322-1.
See page 46 for dimensional detail
of cable clamp) or cable clamp kit
213904-1. (Similar to 206070-1.
See page 46 for dimensional detail
of cable clamp).

Rear View

Receptacles

Rear View

Plugs

Side View

Plugs/Receptacles

Note:

Minimum insulation diameter is 3.96 [.156]; maximum insulation diameter is 6.60 [.260] for power contacts.
Minimum insulation diameter is 1.50 [.060]; maximum insulation diameter is 3.30 [.130] for signal contacts.

Replacement Coupling Rings

17-10

213810-1

CPC Connectors, Series 6
Sealed – Reverse Sex

Listed part numbers are for
connectors only, contacts must be
ordered separately.

Material:

Housing

—Nylon, glass-filled UL rated

94V-0, black

Related Product Data:

Contacts

—Page 44

Application Tooling

—Pages 69-75

7.11

±0.25

[.280

±.010

]

7.11

±0.25

[.280

±.010

]

1.675

±.013

[42.55

±0.33

]

.094

[2.39]

.420

[10.67]

1.090

[27.69]

Dia.

1.146

±.010

[29.11

±0.25

]

1.295

±.010

[32.89

±0.25

]

Dia.

34.26

[1.349]

Max.

Dia.

22.35
[.880]

Dia.

.094

[2.39]

.065

[1.65]

40.87

±0.38

[1.609

±.015

]

25.27
[.995]

Kit includes (1) Silicon Wire Entry Seal and (1) Pressure Plate.
*Wire entry seals require cable clamp kits.

8.26

[.325]

When

Flush

36.45

±0.38

[1.435

±.015

]

28.58

±.0.25

[1.125

±.010

]

Typ.

36.45

±0.38

[1.435

±.015

]

28.58

±.0.25

[1.125

±.010

]

Typ.

10.67
[.420]

7.11

±0.25

[.280

±.010

]

27.69

±0.38

[1.090

±0.15]

Dia.

1.65

±0.08

[.065

±.003

]

Typ.

42.54

±0.33

[1.675

±.013

]

Typ.

36-43 03.07.2002 10:28 Uhr Seite 39

Tyco_AMP_Sealed_Connectors-html.html

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Sealed Circular Plastic Connectors, Special Series 1

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Sealed CPC Receptacles,
Special Series I with Pre-
Installed. Bonded
Peripheral Seal

Listed part numbers are for
connectors only, contacts must be
ordered separately.

Material and Finish:

Housing

—Thermoplastic, UL 94V-0

rated, black

Seal

—Elastomer, gray

Related Product Data:

Contacts

—Page 44

Contact Arrangement

—Page 45

Accessories

—Pages 38-50

Performance Characteristics

—

Page 44

Application Tooling

—Pages 69-75

Square Flange Receptacle

(Uses Flange Seal

Part No. 81665-2

)

Free-Hanging Receptacle

Series I Receptacles with Peripheral Seal

Shell

Dimensions

Contact

Square Flange

Dimensions

Free-Hanging

Mates with

Size

Arrangement

Sex

Part No.

Plug Part No.

28.58

15.42

11-4

Std.

206061-2

23.75

20.75

206153-2

206060-1

1.125

.607

Rev.

206430-3

.935

.817

206430-4

206429-1

32.54

20.62

13-9

Std.

206705-3

27.23

22.20

206705-4

206708-1

1.281

.812

1.072

.874

36.45

26.67

17-16

Std.

206036-4

33.27

29.49

206036-5

206037-1

1.435

1.050

17-14

Rev.

206043-4

1.310

1.161

206043-5

206044-1

44.45

36.53

23-24

Std.

206838-3

44.02

38.23

206838-4

206837-1

1.750

1.438

1.733

1.505

23-37

Std.

206151-3

206151-4

206150-1

Rev.

206306-3

206306-4

206305-1

Notes: 1. For detailed performance data on peripheral seals, refer to AMP Product Specification No. 108-10024.

2. Receptacle mates with Series 1 plugs found on page 10.

Receptacles with pre-installed, bonded peripheral seals are recommended for use in
sealing/splash-proof applications, or where connectors will be subjected to vibration.

Seal shown outside of
connector for illustration
purposes only.

Recommended Panel Cutout

Shell

Dimension

Size

21.44

.844

24.61

.969

28.58
1.125

36.53
1.438

36-43 03.07.2002 10:28 Uhr Seite 40

Tyco_AMP_Sealed_Connectors-html.html

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Circular Plastic Connector Sealing Accessories

Wire Entry Seal Kits

for Plug and Receptacle
Housings

Material and Finish:

Seal

—Elastomer, red iron oxide

Pressure Plate

—Nylon, black

Flange Seal

Material:

Neoprene, black

Arrangement

Insulation

Dimension

Kit for

No.

Dia. Range

Pins

Sockets

1.91-3.18

17.30

13-9

.075-.125

.681

213926-1

213925-1

4.52-6.73

20.07

17-3

.178-.265

.790

213899-1

4.52-6.73
.178-.265

20.07

17-10

1.91-3.18

.790

213900-1

.075-.125
1.91-3.18

20.07

17-14

.075-.125

.790

213919-2

213919-1

1.91-3.18

20.07

17-16

.075-.125

.790

213920-2

213920-1

Notes: 1. Kits include one Gang Seal and one pressure plate marked for

cavity identification.

Notes:

2. Arrangement No. 17--10 Insulation Range 4.52-6.73 [.176-.265]

for two-holes, 1.95-3.18 [.075-.125] for eight holes.

Shell Size

Part No.

81665-3

81665-4

81665-2

81665-5

38.1

[1.500]

38.1

[1.500]

±0.254
[±.010]

28.58

[1.125]

28.58

[1.125]

6.35

±0.25

[.250

±.010

]

Dia.

1.94

[.075]

36-43 03.07.2002 10:28 Uhr Seite 41

Tyco_AMP_Sealed_Connectors-html.html

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Circular Plastic Connector Sealing Accessories

(Continued)

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Sealing Caps –

for Receptacles only

Sealing caps are used to protect
exposed contacts of unmated
receptacles.

Material and Finish:

Cap

—Thermoplastic, heat stabilized,

fire resistant, self-extinguishing, 94V-1
rated, black

Sealing Gasket

—Neoprene, black

Bead Chain

—Steel, nickel plated

Bead Chain Coupling

—Brass, plated

nickel

Cable Entry Seals

Heat Shrinkable Sealing Boots

Cable entry seals are used with
jacketed cable to provide an
environmentally sealed wire-to-
connector system. They can be used
with either plugs or receptacles.

Thick Wall Boots

Material:

Internal Sleeve

—Nylon

Outer Tubing

—Polyolefin

Shell

Series

Dimensions

Plastic Strap

Metal Bead Chain

Size

Part No.

1 & 2

9.14

23.55

206903-1

208800-1

.360

.927

9.14

26.80

211870-1

213485-1

.360

1.055

1,2,& 3

9.14

32.89

207445-1

208652-1

.360

1.295

1, 3, & 4

11.68

43.89

207446-1

208680-1

.460

1.728

207446-2

208680-2

Shell

Dimensions

Expanded

Sealing

Max. Recovered

Size

Wall

Range

Wall

Part

Thickness

(Dia.)

Thickness

No.

63.50

15.88

2.03

Ref.

6.60- 15.25

25.91

Ref.

54010-1

2.500

.625

.080

Ref.

.260- .600

1.20

Ref.

63.50

19.68

2.03

Ref.

7.62 - 18.42

25.91

Ref.

54123-1

2.500

.775

.080

Ref.

.300 - .725

1.20

Ref.

63.50

24.76

2.03

Ref.

10.16 - 22.22

25.91

Ref.

54011-1

2.500

.975

.080

Ref.

.400 -.875

1.20

Ref.

76.20

31.75

2.03

Ref.

13.97 - 31.75

25.91

Ref.

54012-1

3.000

1.250

.080

Ref.

.550 - 1.250

1.20

Ref.

[

±0.38
[±.015]

3.63

[.143]

Dia.

Plastic Strap

(See Note)

Jacketed Cable

B Dia.

Min.

A Min.

76.2

±0.76

[3.000

±.030

]

Thin Wall Boots

Material:

Inter Sleeve

—Nylon

Outer Tubing

—Polyolefin

Expanded Wall Thickness

—

0.51 [.020]

Max. Recovered Wall Thickness

—

10.16 [.400]

Sealing Range

—6.35 [.250]-

12.70 [.500]

15.88

±0.15

[.625

±.015

]

Dia.

26.09

[1.027]

Dia.

Threaded Sleeve

Tubing with Sealant

22.22

±0.25

[.875

±.010

]

50.80

±0.64

[2.000

±.025

]

15/16-20 UNEF 38 THD

Shell Size 17

Part No. 213933-1

36-43 03.07.2002 10:29 Uhr Seite 42

Tyco_AMP_Sealed_Connectors-html.html

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Circular Plastic Connector Sealing Accessories

(Continued)

Female

Jacketed Cable Seals
(for Shell Size 23)

A jacketed cable seal kit provides
an environmentally sealed
connection for jacketed cable.

Material:

Peripheral Seal

—Grey elastomer

Collar

—Aluminum

Jacketed Cable Seal

—Black

rubber

Back-Shell Extender

—Black

glass-filled thermoplastic

Special Clamp Saddle

—Black

thermoplastic

Note: Jacketed cable seals must
be used with large cable clamps
and can be used on plugs or
receptacles. Large cable clamps are
to be ordered separately (see page
46). Each jacketed cable seal kit
includes:
• Peripheral Seal—to be

discarded if kit is used on plug.
Additional seals may be
purchased

• Collar—provides bearing surface

for back-shell extender

• Jacketed Cable Seal
• Back-Shell Extender
• Special Clamp Saddle—to be

used in lieu of clamping insert
supplied with large cable clamp

Rubber Boots

Rubber boots are used with
jacketed cable to provide splash-
proof connections for Series 1
and Series 3 connectors.

Material:

Black neoprene

88.9

±0.76

[3.500

±0.30

]

32.77

–0.38

[

1.290

+.000

]

-.015

Dia.

27.81

[1.095]

Dia.

See Sealing

Range (Dia.)

Special

Clamp

Saddle

Large Cable Clamp

Part No. 206512-1

(See Note)

Back-Shell

Extender

Collar

Jacketed

Cable Seal*

Plug

(See Note)

Sealing

Range

Kit

(Dia.)

Number

7.62-11.43

.300-.450

207052-1

11.43-15.24

.450-.600

207052-2

15.24-22.22

.600-.875

207052-3

*Jacketed cable seal is pressed flush against rear

connector face when back-shell extender is threaded
onto rear of connector.

45.72

±0.51

[1.800

±.020

]

Plug

(See Note 1)

Rubber

Boot

Jacketed

Cable

±0.25

[±.010]

±0.25

[±.010]

Shell

Cable Dia.

Dimensions

Part

Size

Sealing Range

No.

5.56-11.13

19.05

7.62

15.24

4.32

.219-.438

.750

.300

.600

.170

206304-1

Notes: 1. Rubber boots are recommended for use with jacketed cable and can be used on plugs or receptacles,

except Series 2 connectors.

Notes:

2. For detailed performance data on rubber boots, refer to AMP Product Specification No. 108-10024.

36-43 03.07.2002 10:29 Uhr Seite 43

Tyco_AMP_Sealed_Connectors-html.html

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Connector Series and Types

Series 5—Power Contacts
.125 POWERBAND

Series 5 connectors combine
the revolutionary
performance of the new
AMP POWERBAND, high
current contact in
configurations similar to the
Series 3 con-
nectors. AMP POWERBAND
contacts offer the electrical

Series 6—Combination,
Size 16 and .125
POWERBAND Contacts

Series 6 combines the high
current and environmental
sealing capability of Series
5, POWERBAND contacts,
and the reliability of signal
carrying, low current Type
III+ contacts. This

MIL-C 5015 Style—Size 16
Contacts

This new addition to the AMP
Circular Plastic Connector
Line is specifically designed
to be

intermateable with

Metal-Shell size 20-14 and
18-10, MIL-C 5015 Style
connector systems.

The

high impact resistant plastic
housing offers the

Metal-Shell, Circular
Plastic Connectors

Metal-Shell CPC connectors
consist of a black
thermoplastic insert in a
nickel-
plated, zinc alloy shell.

Power IV Connectors

A 7-position, high current
circular plastic connector
available in standard and
reverse sex pin and receptacle
housings

designed to meet

UL, CSA, and VDE
requirements. Fully loaded
the connector is capable of
carrying up to 56

amps, max. per circuit, at 600
VAC using 4 AWG [21mm

]

wire. High impact resistant UL
94V-0 rated material used in
housings offer excellent cost
savings when compared to
similar metal-shell circular
connectors. Pin contacts are

bronze, and socket contacts
are beryllium copper, all
plated silver over nickel,

available in sizes that will
accept 4, 6, 8 and 10 AWG
[21, 14, 8 and 6mm

] wire.

performance of the best Mil
Spec Size 8 screw-machined
contacts with the economy
and productivity of strip-fed,
precision formed contacts.

Series 5 connectors are
environmentally sealable to
meet IEC IP 65, IP 66 and

combination of power and
signal contacts is offered in

one connector
configuration containing
2- .125 POWERBAND
contacts and 8-Type III+
signal pin

advantages of light weight
and lower cost than existing
metal-shell connectors. In
addition the connector
design prevents mismating
when used with other insert
arrangements. As part of
the AMP Multimate family of
connectors, the MIL-C 5015

These connectors are
currently available in

shell

sizes 14, 22 and 28, and in
two basic configurations
consisting of plugs and

IP 67 specifications. Rated
at 600 VAC or VDC, 45
amperes maximum in
a single contact, the
connectors are available in
free-hanging and panel-
mount applications—

two

connector configuration
containing 3- and 7- .125

style connector offers the
economies of crimp Type
III+ pin and socket contacts
in reel-mounted, strip-form
for high volume automatic
machine termination, as
well as in loose piece-form
for low volume, prototype
or maintenance and repair.

44-50 03.07.2002 10:29 Uhr Seite 44

Tyco_AMP_Sealed_Connectors-html.html

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Contact Arrangements, Series 1

Shell Sizes 11 and 13

.150

.000

.150

[3.81]

.110

.000

.110

[2.79]

.110 [2.79]

.000

.110 [2.79]

.150 [3.81]

.000

.150 [3.81]

.155

[3.94]

.160 [4.06]

.000

.160 [4.06]

Shell Size 17

.205 [5.21]

.075 [1.91]

.000

.075 [1.91]

.205 [5.21]

.260 [6.6]

.130 [3.3]

.000

.130 [3.3]

.260 [6.6]

Arrangement 17-14

Arrangement 17-16

Max. Wire Ins. Dia. = .100 [2.54]

.455

.273

.091

.091 .273

.455

[11.56] [6.93] [2.31] [2.31] [6.93] [11.56]

.390 [9.91]

.260 [6.6]

.130 [3.3]

.000

.130 [3.3]

.260 [6.6]

.390 [9.91]

Shell Size 23

.150

[3.81]

.150 [3.81]

.150

[3.81]

.150

[3.81]

.225

[5.72]

.225

[5.72]

.193
[4.9]

.268

[6.81]

.118

[3]

.107

[2.72]

.257

[6.53]

.043

[1.09]

.182

[4.62]

.032

[0.81]

.075

[1.90]

.075

[1.90]

.000

.150 [3.81]

.182 [4.62]

.093

[2.36]

Arrangement 13-7

Arrangement 13-9

Max. Wire Ins. Dia. = .100 [2.54]

Arrangement 23-24

Arrangement 23-37

Max. Wire Ins. Dia. = .150 [3.81]

Max. Wire Ins. Dia. = .100 [2.54]

Arrangement 23-19

Max. Wire Ins. Dia. = .150 [3.81]

.316 [8.03]

.158 [4.01]

.000

.158 [4.01]

.316 [8.03]

.364

.182

.000

.182

.364

[9.25] [4.62]

[4.62] [9.25]

.450 .300 .150

.000

.150 .300 .450

[11.43] [7.62] [3.81]

[3.81] [7.62] [11.43]

.375 .225 .075 .075 .225 .375

[9.52] [5.72][1.90] [1.90] [5.72][9.52]

Arrangement 11-4

Max. Wire Ins. Dia. = .100 [2.54]

Arrangement 17-9

Max. Wire Ins. Dia. = .150 [3.81]

.197

[5]

.000

[5]

.197 [5]

.000

.197 [5]

.342 [8.69]

.171 [4.34]

.000

.171 [4.34]

.342 [8.69]

.394

.197

.000

.197

.394

[10.01]

[5]

[10.01]

.296

.098

.296

[7.52] [2.49] [2.49] [7.52]

.185

[4.7]

.000

.093

[2.36]

.185
[4.7]

Note: Contact arrangements shown are for pin mating face (plug or receptacle). Socket mating face is mirror image.

44-50 03.07.2002 10:30 Uhr Seite 45

Tyco_AMP_Sealed_Connectors-html.html

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Circular Plastic Connector Accessories Cable Clamps

Cable clamps provide strain
relief and can be used on
all series receptacles and
plugs.

Material:

Black thermoplastic heat-stabilized,
fire-resistant, self-extinguishing,
94V-1 rated

Standard Size

For additional information
concerning cable clamps, refer
to Instruction Sheet
IS 7582.

±.025

Dia.

[±0.64]

Dia.

±.030

[±0.76]

Clamping

Insert

Plug

(See Note 3)

Clamping

Insert

Cable

Clamp

Cable

Part No.

Shell

Dimensions

O.D.

Thread

Individually

Bulk

Size

(Max.)

Size

Packaged

Packaged*

.825

1.250

.329

206062-4**

20.96

31.75

8.36

5/8-24 UNEF-2B

206062-3

(400)

.950

1.400

.453

206966-2**

24.13

35.56

11.51

3/4-20 UNEF-2B

206966-1

(200)

1.125

1.400

.453

206070-3**

28.58

35.56

11.51

15/16-20 UNEF-2B

206070-1

(200)

1.600

1.555

.703

206138-2**

40.64

39.5

17.86

1-3/8-18 UNEF-2B

206138-1

(100)

*Numbers in parentheses specify, in multiples, the minimum quantity of parts that can be ordered.

**Packaging includes two screws: shell sizes 11-17; screw length .500 [12.7]; shell size 23, screw length .625 [15.88].
Notes: 1. Clamping areas adjustable by inverting or changing clamping inserts. The quantity of inserts supplied with

each assembly is as follows: for size 11 cable clamps, one insert; for all other cable clamps, two inserts.

Notes:

2. Components for all cable clamps are packaged unassembled. This includes the cable clamp, two screws

and the clamping inserts.

Notes:

3. Cable clamps can be threaded directly onto plugs or receptacles, or onto back-shell extenders (page 38).
4. Replacement screws are available in the following sizes: 3/8 in. [9.52]—19024-1, 1/2 in. [12.7]—19024-2,

5/8 in. [15.88]—19024-3, 1 in. [25.4]—19024-4, 3/4 in. [19.05]—19024-5.

Notes:

5. Cable clamp inserts not sold separately.

Large Size

Cable

Part No.

Shell

Dimensions

O.D.

Thread

Individually

Bulk

Size

(Max.)

Size

Packaged

Packaged*

.850

1.450

.453

206358-2**

21.59

36.83

11.51

5/8-24 UNEF-2B

206358-1

(200)

1.131

1.655

.703

207008-2**

28.73

42.04

17.86

3/4-20 UNEF-2B

207008-1

(100)

1.131

1.655

.703

206322-2**

28.73

42.04

17.86

15/16-20 UNEF-2B

206322-1

(100)

1.600

1.655

1.125

206512-2**

40.64

42.04

28.58

1-3/8-18 UNEF-2B

206512-1

(75)

*Numbers in parentheses specify, in multiples, the minimum quantity of parts that can be ordered.

**Packaging includes two screws: shell size 11; screw length .500 [12.7]; shell sizes 13-23, screw length .625 [15.88].
Notes: 1. Clamping areas adjustable by inverting or changing clamping inserts. The quantity of inserts supplied with

each assembly is as follows: for size 23 cable clamps, four inserts; for all other cable clamps, two inserts.

Notes:

2. Components for all cable clamps are packaged unassembled. This includes the cable clamp, two screws

and the clamping inserts.

Notes:

5/8 in. [15.88]—19024-3, 1 in. [25.4]—19024-4, 3/4 in. [19.05]—19024-5.

Notes:

5. Cable clamp inserts not sold separately.

±.025

Dia.

[±0.64]

Dia.

±.030

[±0.76]

Clamping

Insert

Plug

(See Note 3)

Clamping

Insert

Cable

Clamp

The clamping area can be
adjusted by reversing the
clamping insert as shown
below.

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

44-50 03.07.2002 10:30 Uhr Seite 46

Tyco_AMP_Sealed_Connectors-html.html

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Circular Plastic Connector Accessories

Self-Centering
(for Shell Size 23)

The self-centering cable clamp is
used in applications where strain
relief protection is required and
the cable or wire bundle is large
and/or stiff.

Material:

Black thermoplastic

Part Numbers

207774-1

(individually packaged)

207774-2

(bulk packaged)

1.600

±.015

Dia.

[40.64

±0.38

]

Dia.

1.663

±.030

[42.24

±0.76

]

Clamping

Insert

Plug

(See Note 3)

Cable

Clamp

Clamping

Insert

Clamping

Insert

Thread Size

1-3/8-18 UNEF-2B

Adjustable

Clamping Area

(See Note 1)

Intermediate

Adjustable

Clamping Area

(See Note 1)

Minimum

Adjustable

Clamping Area

(See Note 1)

Maximum

Notes: 1. Clamping area is adjustable by inverting clamping inserts; maximum cable diameter is 1.125 [28.58].

2. Components for cable clamp are packaged unassembled. This includes the cable clamp, two screws

(1.00 [25.4]) and the clamping inserts.

Notes:

3. Cable clamp can be threaded directly onto plugs or receptacles, or onto back-shell extenders (page 38).

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

44-50 03.07.2002 10:30 Uhr Seite 47

Tyco_AMP_Sealed_Connectors-html.html

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Circular Plastic Connector Accessories

(Continued)

Back-Shell Extender
(for Shell Size 23)

A back-shell extender is used with a
cable clamp in applications where
added length and/or additional wire
breakout are required.

Material:

Black glass-filled thermoplastic

Part No. 207055-1

Panel Mount Flanges
(for Plugs only)

A panel mount flange is used in
applications that require the plug
half of a connector to be panel
mounted.

Material:

Black thermoplastic

±.010

[±0.25]

(2 Places)

±.015

[±0.38]

(2 Places)

D. Dia.

C Dia. Max.

Panel Mount

Flange

Plug

1.200

±.015

[30.48

±0.38

]

1.620

[41.15]

Dia. Max.

1.450

Max.

[36.83]

Max.

Cable

Clamp

Thread Size

1-3/8-18 UNEF-2A

Plug

(See Note)

Back-Shell

Extender

Thread Size

1-3/8-18 UNEF-2B

Note: Back-shell extenders can be threaded directly onto plugs or receptacles and will accept cable clamps of the

appropriate size (pages 46 and 47).

.156

[3.96]

Ref.

.280

[7.11]

Shell

Dimensions

Part

Size

No.

.844

1.125

.750

.125

21.44

28.58

19.05

3.18

207299-1

.969

1.280

.875

.125

24.61

32.51

22.22

3.18

207299-2

1.125

1.435

1.110

.150

28.58

36.45

28.19

3.81

207299-3

1.438

1.750

1.510

.150

36.53

44.45

38.35

3.81

207299-4

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

44-50 03.07.2002 10:30 Uhr Seite 48

Tyco_AMP_Sealed_Connectors-html.html

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Circular Plastic Connector Accessories

(Continued)

Flexible Cable Boot and
Internal Cable Grip
(for Shell Size 11)

Flexible cable boots, with internal
cable grip installed, provide strain
relief capabilities for jacketed cable
in applications where aesthetic
appearance is essential. They
can be threaded onto plugs or
receptacles.

Material:

Black thermoplastic

Cable Range:

.150-.250 [3.81-6.35]

Part Numbers

207489-1

(Cable Boot)

207490-1

(Cable Grip)

Flexible Cable Boot and
Internal Cable Grip
(for Shell Size 17)

Material:

Black thermoplastic

Part Numbers

207241-1

(Cable Boot)

207387-1

(Cable Grip)

A Dia. = .325 [8.26] for cable range
of .200-.250 [5.08-6.35]

207387-2

(Cable Grip)

A Dia. = .385 [9.78] for cable range
of .250-.350 [6.35-8.89]

2.750

±.031

[69.85

±0.79

]

2.750

±.031

[69.85

±0.79

]

1.090

±.010

Dia.

[27.69

±0.25

]

Dia.

.400

±.010

[10.16

±0.25

]

Dia.

1.795

±.010

[45.59

±0.25

]

.265

[6.73]

Dia.

.360

[9.14]

Dia.

.885

[22.48]

Dia.

.345

[8.76]

Dia.

.265

[6.73] Dia.

.850

[21.59]

Dia.

1.795

[45.59]

.390

[9.91]

Flexible Cable Boot

Internal Cable Grip

Plug

Internal

Cable Grip

Flexible

Cable Boot

Jacketed

Cable

Plug

Internal

Cable Grip

Flexible

Cable Boot

Jacketed

Cable

.050

[1.27]

.390

[9.91]

A Dia.

1.090

[27.69]

Dia.

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

44-50 03.07.2002 10:30 Uhr Seite 49

Tyco_AMP_Sealed_Connectors-html.html

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Circular Plastic Connector Keying Plugs

Keying plugs are used to
provide keying capabilities
for all connector series.
Keying plugs are used in
socket cavities of standard
sex plugs and reverse sex
receptacles, except when
used with sealing caps.

1.000
[25.4]

1.750

[44.45]

Series 1 and Series 4 Keying Plug

(for Types III+ and Subminiature COAXICON)

Series 2 Keying Plug

(for Size 20 DM and 20 DF Contacts)

Series 3 and Series 4 Keying Plugs

(for Type XII Contacts)

Part No. 200821-1

Part No. 206509-1

Part Nos. 206508-1 (Socket Cavities)

207597-1 (Pin Cavities)

.200

±.010

[5.08

±0.25

]

.115

[2.92]

Max.

Dia.

.046
.043

Dia.

1.17
1.09

[ ]

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

44-50 03.07.2002 10:30 Uhr Seite 50

Tyco_AMP_Sealed_Connectors-html.html

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Splash Proof/Sealed Universal MATE-N-LOK Connectors

Product Facts

■

Pins and sockets can be
intermixed in the same
housing

■

Positive polarization

■

Rear cavity identification

■

Contacts completely
enclosed in housings

■

Positive locking housings

■

Insulation capability of .060
- .130 mm [1.52 - 3.30 in.]

■

Removable, crimp snap-in
contacts

■

Low contact mating force

■

Contacts accept .05 - 5.0 mm

[#24 - #22] AWG wire sizes

■

Contacts available with pre-
tin or gold plating

■

Dual locking lances provide
optimum contact stability

■

Panel mount or free hanging

■

Mate with Universal
MATE-N-LOK II Housings

■

Available in UL 94V-O flame
retardant material. Meets
the material requirements of
table 25.1 of U.L. Standard
1410 (television receivers
and video products)

■

Not for interrupting current

■

Harness to PC Board
capability using pin or
socket headers

■

Pin and socket headers are
available in both vertical
and right angle style

■

Solderability—headers meet
MIL-STD 202 Method 208

■

Contacts are on 6.35 mm
[.250 in.] centerline spacing

■

Recognized under the
Component
Program of
Underwriters Laboratories,
Inc. File No. E28476

■

Certified by Canadian
Standards Association
File No. LR 7189

■

Passed test by VDE under
their Registration Number
5618/Continuous
Surveillannce

Performance Characteristics

The Universal MATE-N-LOK Connector
performance characteristics are based
on the hanging and panel mount
connectors, loaded with contacts
crimped on stranded wire.

Dielectric Withstanding Voltage

5.0 KVAC or 10.0 KVDC between
adjacent circuits

Insulation Resistance

1000 megohms minimum initial
between adjacent circuits

VoltageRating

600V AC or DC

Connector Mating

Solid Pin—3.0 lb. max. per circuit
Split Pin—1.5 lb. max per circuit

Connector Unmating

Solid Pin—.7 lb. min. per circuit
Split Pin—.5 lb. min per circuit

Contact Insertion Force

5.0 lb. max. per contact

Contact Retention

15 lb. min. per contact

Durability

50 cycles, mating and unmating

Technical Documents

Product Specifications

108-1031 Universal MATE-N-LOK

Connectors

108-1053 Universal MATE-N-LOK PC

Board Headers

108-1031-1 Splash Proof Seal,

Universal MATE-N-LOK
Connectors

Application Specification

114-1010 Universal MATE-N-LOK

Contacts

Instruction Sheet

408-7714 Plug, Cap, Headers, Pin,

Socket and Accessories

408-3392 Universal MATE-N-LOK

Splash Proof Seals

51-55 03.07.2002 10:30 Uhr Seite 51

Tyco_AMP_Sealed_Connectors-html.html

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Splash Proof/Sealed Universal MATE-N-LOK Connectors

(Continued)

Performance
Characteristics

(Continued)

Maximum Current

Maximum current

rating of Universal MATE-N-LOK
connectors is limited by the maximum
operating temperature of the housings
which is 125°C including the
temperature rise of the contacts which is
a maximum of 30°C. There are several
variables which have a direct effect on
this maximum current-carrying
capability for a given connector and
must be considered for each application.
These variables are:

Wire Size

Large diameter wire will

carry more current since it has less
internal resistance to current flow and
thus generates less heat. Longer wire
lengths also enhance current carrying
capabilities since the wire conducts heat
away from the connector

Connector Size

In general, the more

circuits in a connector, the less current
can be carried.

Ambient Temperature

The higher

the ambient temperature, the less
current can be carried in any given
connector.

Printed Wiring Board Conductor
Size

The finished trace conductor

width and thickness should be
maximized to allow for the greatest
current carrying capacity and heat
dissipation.

Universal MATE-N-LOK connectors also
will withstand the following tests:

Vibration

10-55-10 cycles per minute

at .06 inch total excursion

Physical Shock

18 drops, 50 g

sawtooth at 10 milliseconds

Housing Panel Retention

75 lb min.

Housing Lock Strength

30 lb. min.

Thermal Shock

-55°C to +85°C

Temperature-Humidity Cycling

25°C to 65°C at 95 RH

Corrosion

48 hr. at 5% salt

concentration

Related Product Data

Product Specifications

106-1031 Universal MATE-N-LOK

Connectors

108-1053 Universal MATE-N-LOK

Headers

Current Rating Verification for 30°C Maximum Temperature Rise 100% Energized

Wire-to-Wire
UMNL Calculated Current Table

Minimum Wire Lengths for T-Rise vs. Current Testing

Number of

Wire Gauge

Circuits

19.00

18.00

17.00

14.50

13.00

10.00

8.00

6.50

5.50

3.50

17.50

16.50

15.50

13.00

12.00

9.00

7.50

6.00

5.00

3.00

16.50

15.50

15.00

12.50

11.00

8.50

7.00

5.50

4.50

3.00

15.00

14.00

13.00

11.00

9.50

7.850

6.00

5.00

4.00

2.50

13.50

12.50

11.50

9.50

8.50

6.50

5.50

4.50

3.50

2.00

12.50

12.00

11.00

9.00

8.00

6.00

5.00

4.00

3.00

2.00

12.00

11.50

10.00

8.50

7.50

6.00

4.50

4.00

3.00

2.00

Values are based on initial Temperature Rise versus Current Testing and are intended to be a guide in the selection
of a connector family. All applications should be tested by the end user. The values listed are per circuit for fully
loaded housings being 100% energized. Note: All combinations were not tested, and this chart contains interpolated
and extrapolated values.

AWG

Min. Length (in.)

129.5 [5.1]

198.1 [7.8]

238.8 [9.4]

287.0 [11.3]

348 [13.7]

Notes: If wire lengths used are less than those listed above, the current
carrying ability of the system will be reduced due to less heat being
conducted away from the connector. The customer should fully test all
applications

Wire-to-Board

Due to the vast differences in trace geometry and printed circuit board configurations, we
are unable to provide a separate current carrying chart for our printed circuit board
header products. However, the above Wire-to-Wire charts may be used as a guideline for
headers if the trace width and thickness is equal to the listed wire gauge. For vertical
headers, only 75% of the Wire-to-Wire value should be used. The chart values are only a
tool for connector selection and will require the customer to fully test their application.

Termination Resistance/Contact Crimp Tensile Force

Termination

Contact

Wire Size

Resistance

Crimp

AWG

Test

Resistance

Tensile Force

Current

Milliohms

Force (Min.)

(Amps)

(Max. Init.)

lbs.

1.5

3.50

4.5

3.00

133

1.2

2.75

200

2.0

2.75

222

Notes: This is the total resistance between wire crimps of a mated pin and
socket.

51-55 03.07.2002 10:30 Uhr Seite 52

Tyco_AMP_Sealed_Connectors-html.html

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Splash Proof/Sealed Universal MATE-N-LOK Connectors

(Continued)

Material:

Silicone rubber, blue color

Technical Documents:

Product Specification

108-1031-1 Splash Proof Seal,

Universal MATE-N-LOK
Connectors

Contacts—page 54

Instruction Sheet/Application
Specification

408-3392 Universal MATE-N-LOK

Splash Proof Seals

2, 3, 4 Circuit, In-Line

6 Circuit, Matrix

9, 12, and 15 Circuit, Matrix

Connector Seals

Product Facts

■

Economical splash
proof/immersible sealed
connector system

■

No design changes to
existing Universal MATE-N-
LOK product

■

Existing applications
utilizing Universal MATE-N-
LOK connectors can be
upgraded to a splash proof
system

■

Utilizes two wire seals and
one interface seal

■

Wire AWG range is
.5 - 2.0 mm [#20 - #14]
with insulation diameter
range 1.52 - 3.30 mm
[.060 - .130 in.]

■

2.79 - 3.30 mm [.110 - .130 in.]
insulation diameter passed
European IP sealing level
#5/7 (swirling dust/immersion
to 1 meter for 30 minutes)

■

1.52 - 2.79 mm [.060 - .110 in.]
insulation diameter passed
European IP sealing level #5/6
(swirling dust/heavy seas)

■

Universal MATE-N-LOK II
keying plug can be used to
seal unused circuits

■

Primary application is for
wire-to-wire, wire-to-board
application must use a
closed bottom header

Pin Contact

Wire Seal

Contact

Cavity

Plug Housing

Mating

End

Wire Seal

Cap Housing

Interface Seal

Silos

Back Side

(Wire End)

Sealing Plug

(Part Number 770377-1)

Number of

Interface Seal

Wire Seal Part

Circuits

Dim.

Part Numbers

Number

14.0 [.550]

794269-1

794270-1

20.3 [.800]

794271-1

794272-1

26.7 [1.050]

794273-1

794274-1

—

794275-1

794276-1

20.3 [.800]

794277-1

794278-1

26.7 [1.050]

794279-1

794280-1

26.7 [1.300]

794281-1

794282-1

Note: One interface seal and two wire seals required per mated assembly.

7.62

[.300]

7.62

[.300]

20.32
[.800]

13.97
[.550]

0.76

[.030]

0.76

[.030]

0.76

[.030]

10.16
[.400]

20.32
[.800]

wire

interface

wire

interface

10.16
[.400]

51-55 03.07.2002 10:30 Uhr Seite 53

Tyco_AMP_Sealed_Connectors-html.html

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Splash Proof/Sealed Universal MATE-N-LOK Connectors

(Continued)

Contacts Used With
Splash Proof Seals

Solid pin diameter 2.13 [.084]

Split pin diameter 2.18 [.086]

Stock thickness .305 [.012] unless
otherwise specified

These contacts can be used in either
Universal MATE-N-LOK Plug or Cap
housings only

Related Product Data:

Product Specification

108-1031 Universal MATE-N-LOK

Connectors

Application Specification

114-1010 Universal MATE-N-LOK

Contacts

Solid Pin

Split Pin

Solid Socket

Grounding Pin

2.54 [.100] longer than standard pin

(Mate first, break last, not for interrupting current)

Wire Size

Contact Part Numbers

HDM

Range

Ins. Dia.

L Dim.

Material & Finish

Style

Pin

Socket

Applicator

Hand Tool

AWG/mm

Range

Pin

Socket

Strip Form Loose Form

Part No.

350851-1

Brass, Pre-tin

350561-1

350690-1

350570-1

350689-1

350851-2

640347-2

Brass, Gold

350561-2

350690-2

350570-2

350689-2

350851-7

Brass, Select Gold

350561-7

350690-7

350570-7

350689-7

Phos. Brz., Pre-tin

350561-3

350690-3

350570-3

350689-3

Phos. Brz., Select Gold

—

350570-6

—

Brass, Pre-tin

350699-1

350706-1

—

Brass, Gold

Split

350699-2

350706-2

—

Brass, Select Gold

350699-7

350706-7

—

.2-.8

1.52-3.30

22.60

—

567216-2

24-18

.060-.130

.890

Brass, Pre-tin

Ground

770210-1

—

567216-3

—

Brass, Pre-tin

350218-1

350547-1

350536-1

350550-1

Brass, Gold

350218-2

350547-2

350536-2

350550-2

Brass, Select Gold

Solid

350218-7

350547-7

350536-7

350550-7

Phos. Brz., Pre-tin

350218-3

350547-3

350536-3

350550-3

Phos. Brz., Select Gold

350218-6

350547-6

350536-6

350550-6

Brass, Pre-tin

350687-1

350705-1

—

Brass, Gold

Split

350687-2

350705-2

—

Brass, Select Gold

350687-7

350705-7

—

22.60

.890

—

Brass, Pre-tin

Ground

350684-1

350669-1

—

.2-.8

1.52-2.54

20.06

19.30

24-18

.060-.100

.790

.760

20.06

19.30

.790

.760

.5-2.0

1.52-3.30

20-14

.060-.130

.2-.8

1.52-2.54

20.06

—

24-18

.060-.100

.790

Solid

466320-1

466320-2

90300-2

466320-4

687763-1

687763-2

90296-2

687763-6

466320-1

466320-2

90300-2

466320-4

Gold Finish—Plated with 0.000762 [.000030] min. gold in mating area and inside wire barrel over 0.00127 [.000050 min. nickel underplate on entire contact.

Select Gold Finish—Plated with 0.000762 [.000030] min. gold in mating area and inside wire barrel over 0.00127 [.000050 min. nickel underplate on entire contact.

HDM Applicator part number ending in -1, is used on AMPOMATOR CLS Machine with T or G Terminators, -2 is used on AMP-O-LECTRIC Model K Machine,
-4 & -6 are used on AMP-O-LECTRIC Model G Machine. See pages 72-73 for further information.

Socket Contact—0.254 [.010] stock thickness

Notes:
1. AMP recommends split pins be used in housings having 6, 8, 12 and 15 circuits to reduce mating force.
2. Phosphor bronze material contacts are available for use in high temperature/humidity cycling applications, consult AMP.

UMNL II Keying Plug/
Splash Proof Sealing Plug

Related Product Data:

Housings—

page 55

Instruction Sheets

408-3392

3.30

[.130]

23.88
[.940]

Part Number 770377-1

UL 94V-0 Nylon material

Seal Latch Tool

Part No. 794381-1

IS 408-3392

Contact Extraction Tool

Part No. 318851-1

IS 408-4370

Contact Insertion Tool (For

inserting contacts applied to

small diameter wire)

Part No. 91002-1

IS 408-7347

51-55 03.07.2002 10:30 Uhr Seite 54

Tyco_AMP_Sealed_Connectors-html.html

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Splash Proof/Sealed Universal MATE-N-LOK Connectors

(Continued)

Housings

Free Hanging or Panel
Mount

.250 [6.35] Centerline spacing

Plugs and caps can accept pin or socket
contacts

2, 3, 4, 5, 6, 8 and 10 Circuit, In-Line

6 Circuit, Matrix

9, 12 and 15 Circuit, Matrix

7.62

[.300]

7.62

[.300]

27.43

[1.080]

27.43

[1.080]

27.43

[1.080]

27.43

[1.080]

27.43

[1.080]

27.43

[1.080]

27.43

[1.080]

27.43

[1.080]

.460

[1.080]

14.73
[.580]

13.97
[.550]

20.32
[.800]

28.45

[1.120]

20.32
[.800]

28.45

[1.120]

15.75
[.620]

.460

[1.080]

.460

[1.080]

Housing Part Numbers

Number of

UL 94V-2 Nylon, Natural Color

UL 94V-0 Nylon

Circuits

Dim.

Plug

Cap

Plug

Cap

13.97

.550

1-480698-0

1-480699-0

350777-1

350778-1

20.32

.800

1-480700-0

1-480701-0

350766-1

350767-1

26.67

1.050

1-480702-0

1-480703-0

350779-1

350780-1

—

1-480704-0

1-480705-0

350715-1

350781-1

20.32

.800

1-480706-0

1-480707-0

350720-1

350782-1

26.67

1.050

1-480708-0

1-480709-0

350735-1

350783-1

33.02

1.300

1-480710-0

1-480711-0

350736-1

350784-1

In-Line style.

Plug

Cap

Plug

Cap

Plug

Cap

51-55 03.07.2002 10:30 Uhr Seite 55

Tyco_AMP_Sealed_Connectors-html.html

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Catalog

65481

Revised 01-00

AMP Sealed Connectors

SSC (Sealed Sensor Connector) System

Technical Documents:

Product Specification:

108-1790

Application Specification:

114-8004

Features

■

Robust housing, glass filled
PBT for high temperature
applications

■

Terminal Position Assurance
(TPA) to assure proper
position of contact in housing

■

Damage protected internal
silicone seal interface

■

Industry common .070 series
receptacle and tab available
in gold or tin plate

■

High density 5mm centerline
spacing

■

Audible “Click” during
mating

■

Multiple positions available

■

Multiple keying and housing
colors available

The AMP SSC System has
been developed to meet the
severe requirements of the
automotive under hood
environment.

However, the system’s
waterproof and high
temperature capabilities make
it ideal for many different
severe environmental
applications.

Both the wire seal and the
connector seal ring are made
of high temperature silicone
and have 3 sealing ridges on
their external circumferences
for effective sealing and ease
of assembly and connector
mating.

Wire sealing is acheived by
means of an individual wire
seal which is inserted on the

wire and crimped in the
insulation support of the
contact simultaneously with the
contact. Interfacial sealing is
achieved with a pre-
assembled seal ring located in
the plug assembly.

Another important feature of
the plug assembly is the yellow
double-lock plate. This
preassembled plate is shipped
in the “open” position and once
closed provides additional
retention of the contact in the
housing as well as helping to
detect contacts which are not
fully seated.

Also, when mating, the AMP
SSC Housing provides an
audible “click” to indicate
proper connector mating. For
applications where more than

one connector is required,
various
keying and colors are
available.

The contact used in the
system is an industry standard
.070 tab and receptacle and
comes in tin or gold platings.

Performance Specifications:

Resistance:

3 m

Ω

max. (initial)

10 m

Ω

max. (final)

Insulation Resistance:

100 m

Ω

max. (initial)

Dielectric Strength:

1.0 K Vac

Sealing:

7 Psi initial
4 Psi after heat age
Conforms to IEC 529 I.P. 65/67
standard

Temperature Range:

56-63 03.07.2002 10:31 Uhr Seite 56

Tyco_AMP_Sealed_Connectors-html.html

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Catalog

65481

Revised 01-00

AMP Sealed Connectors

SSC (Sealed Sensor Connector) System

(Continued)

Wire Range

Wire Ins. Dia.

Material and Finish

Part Number

Tooling

AWG

Applicator

Hand Tool

20-14

0.50-1.25

1.2-2.7

Phos. Bro./Pre-tin

184030-3

680144-2

755262-1

Phos. Bro./Select Gold

184030-1

Phos. Bro./Select Gold

184095-1

680143-2

22-18

0.50-1.00

1.2-2.1

Phos. Bro./Pre-tin

184095-2

680143-2

—

Wire Range

Wire Ins. Dia.

Material and Finish

Part Number

Tooling

AWG

Applicator

Hand Tool

20-16

0.50-1.25

2.0-2.6

Brass/Pre-tin

171661-1

567266-2

755241-1

Brass/Select Gold

171661-2

.003
[2.5]

.649

.019

[16.5

0.5]

.110
[2.8]

Description

Wire Insulation Diameter

Material (color)

Part Number

1.2-1.7

Silicone (blue)

184139-1

Wire Seal

1.6-2.1

Silicone (orange)

184140-1

2.2-2.7

Silicone (purple)

184141-1

Cavity Plug

—

NBR (black)

172748-1

NBR (grey)

172748-2

Receptacles

Tabs

.192

[04.9]

.464

[11.8]

.118

[03.0]

.200

[05.1]

Wire Seal
(Crimp with Contact) and

Cavity Plug
(for Unloaded Cavity)

2.8

[.110]

2.5

[.098]

1.8

[.071]

4.9

[.192]

11.8

[.464]

3.0

[.118]

7.4

±0.5

[.291

±.020

]

5.1

[.200]

8.9

±0.3

[.350

±.019

]

3.5

[.138]

20.4

±0.5

[.803

±.020

]

16.5

±0.5

[.650

±.020

]

WIRE SEAL

CAVITY PLUG

56-63 03.07.2002 10:31 Uhr Seite 57

Tyco_AMP_Sealed_Connectors-html.html

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Catalog

65481

Revised 01-00

AMP Sealed Connectors

SSC (Sealed Sensor Connector) System

(Continued)

Material and Finish:

Housing

—Glass-filled PBT

Seal Ring

—Silicone

Double-Lock Plate

—PBT, yellow

One Position

.807

[20.5]

1.08

[27.6]

.598

[15.2]

.224
[5.7]

.279

[7.10]

.444

[11.3]

.681

[17.3]

184010-1

BLACK, KEY F

.807

[20.5]

1.08

[27.6]

.196
[5.0]

.409

[10.40]

.629

[16.0]

.098
[2.5]

.598

[15.2]

.866

[22.0]

.279
[7.1]

184006-1

GREEN, KEY D

184008-1

BLACK, KEY E

184004-1

BLACK, KEY C

184002-1

GRAY, KEY B

184000-1

BLACK, KEY A

Two Position

Part Number

184042-1

15.2

[.598]

7.10

[.279]

5.7

[.224]

11.3

[.444]

17.3

[.681]

20.5

[.807]

27.6

[1.08]

15.2

[.598]

7.1

[.279]

2.5

[.098]

5.0

[.196]

10.40
[.409]

16.0

[.629]

22.0

[.866]

20.5

[.807]

27.6

[1.08]

184012-1

GREY, KEY G

184014-1

BLACK, KEY H

184014-2

GREEN, KEY H

184014-3

BROWN, KEY H

184016-1

BLACK, KEY J

184018-1

BLACK, KEY K

184020-1

NATURAL, KEY L

184022-1

BLACK, KEY M

Plug Assemblies

56-63 03.07.2002 10:31 Uhr Seite 58

Tyco_AMP_Sealed_Connectors-html.html

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Catalog

65481

Revised 01-00

AMP Sealed Connectors

SSC (Sealed Sensor Connector) System

(Continued)

.803

[20.4]

.976

[24.8]

REF

.279

[7.10]

.196
[5.0]

.098
[2.5]

1.02

[26.0]

1.28

[32.6]

.708

[18.0]

Three Position

Four Position

Part Number 184032-1

Black

1.08

[27.6]

1.08

[27.6]

.807

[20.5]

Part Number 184046-1

Black

27.6

[1.08]

18.0

[.708]

7.10

[.279]

5.0

[.196]

10.0

[.393]

21.0

[.826]

15.4

[0.606]

27.6

[1.08]

18.0

[.708]

24.8

[.976]

Ref.

13.3

[.523]

7.10

[.279]

2.5

[.098]

5.0

[.196]

20.4

[.803]

26.0

[1.02]

32.6

[1.28]

27.6

[1.08]

20.5

[.807]

24.8

[.976]

Ref.

Plug Assemblies

(Continued)

56-63 03.07.2002 10:31 Uhr Seite 59

Tyco_AMP_Sealed_Connectors-html.html

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Catalog

65481

Revised 01-00

AMP Sealed Connectors

SSC (Sealed Sensor Connector) System

(Continued)

18.0

[.709]

13.1

[.516]

10.4

[.410]

16.6

[.654]

20.6

[.811]

20.5

[.807]

27.6

[1.087]

17.72
[.698]

30.6

[1.205]

Four Position 2x2

Part Number 184248-1

Black

Plug Assemblies

(Continued)

24.9

[632.46]

.708

[18.0]

.279

[7.10]

.523

[13.3]

.098
[2.5]

.196
[5.0]

6 PLC

1.19

[30.4]

1.44

[36.6]

1.70

[43.2]

1.08

[27.6]

.814

[20.7]

Part Number 184060-1

Black

Six Position

18.0

[.708]

7.10

[.279]

13.3

[.523]

2.5

[.098]

5.0

[.196]
5 Plc.

30.4

[1.19]

24.9

[.980]

36.6

[1.44]

43.2

[1.70]

20.7

[.814]

27.6

[1.08]

56-63 03.07.2002 10:31 Uhr Seite 60

Tyco_AMP_Sealed_Connectors-html.html

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Catalog

65481

Revised 01-00

AMP Sealed Connectors

SSC (Sealed Sensor Connector) System

(Continued)

.708

[18.0]

.500

[12.7]

1.21

[30.9]

.980

[29.4]

1.35

[34.5]

1.59

[40.6]

1.08

[27.6]

Twelve Position

1.14

[29.0]

.944

[24.0]

.189
[4.8]
TYP

Part Number–See chart page 55 for possible combinations

Part Number 184058-1

Double-Lock Plate (Yellow)

18.0

[.708]

4.8

[.189]

Typ.

24.0

[.944]

29.0

[1.14]

12.3

[.480]

10.1

[.398]

27.6

[1.08]

30.9

[1.21]

12.7

[.500]

29.4

[.980]

34.6

[1.35]

40.6

[1.59]

Plug Assemblies

(Continued)

Material:

Housing

—Glass-filled PBT

Lock Plate

—PBT, yellow

Two Position

CAP Housing Part Number—See chart on page 55 for possible combinations

Lock Plate Part Number 184175-1

18.4

[.724]

21.25
[.837]

42.3

[1.67]

15.75
[.620]

9.3

[.366]

13.2

[.520]

9.9

[.390]

16.7

[.658]

CAP Housings and Lock Plates

56-63 03.07.2002 10:31 Uhr Seite 61

Tyco_AMP_Sealed_Connectors-html.html

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Catalog

65481

Revised 01-00

AMP Sealed Connectors

SSC (Sealed Sensor Connector) System

(Continued)

Three Position

Lock Plate Part Number 184196-1

Note: CAP housings with circuits blocked for END CAP applications are available—contact product engineering.

CAP Housing Part Number—See chart on page 55 for possible combinations

24.0

[.945]

22.9

[.902]

17.55
[.691]

42.3

[1.67]

18.2

[.717]

9.3

[.366]

9.9

[.390]

16.7

[.658]

29.49
[1.16]

16.0

[.630]

13.3

[.524]

16.3

[.642]

19.3

[.760]

19.0

[.748]

4.8

[.189]

Four Position 2x2

Part Number 184246-1

Black

56-63 03.07.2002 10:31 Uhr Seite 62

Tyco_AMP_Sealed_Connectors-html.html

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Catalog

65481

Revised 01-00

AMP Sealed Connectors

SSC (Sealed Sensor Connector) System

(Continued)

No. of

Positions

Type

Keying

Color

Additional Notes

Part Numbers

Plug Assembly

Black

184042-1

Plug Assembly

Natural

184042-2

Plug Assembly

Black

184240-1

Plug Assembly

Black

184000-1

Plug Assembly

Gray

184002-1

Plug Assembly

Black

184004-1

Plug Assembly

Green

184006-1

Plug Assembly

Gray

184006-2

Plug Assembly

Black

184008-1

Plug Assembly

Black

184010-1

Plug Assembly

Gray

184012-1

Plug Assembly

Black

184014-1

Plug Assembly

Green

184014-2

Plug Assembly

Brown

184014-3

Plug Assembly

Black

184016-1

Plug Assembly

Black

184018-1

Plug Assembly

Natural

184020-1

Plug Assembly

Black

184022-1

Plug Assembly

Brown

Circuit #2 Blocked

184116-1

Cap Housing

Black

184163-1

Cap Housing

Black

184164-1

Cap Housing

Black

184165-1

Cap Housing

Black

184166-1

Lock Plate for Cap

—

Yellow

Required with all 2 pos. Cap Housings

184175-1

Plug Assembly

Black

High Temp Material for 150 C Rating

184207-1

Plug Assembly

Black

184032-1

Plug Assembly

Black

184034-1

Plug Assembly

Black

184036-1

Plug Assembly

Black

184038-1

Plug Assembly

Black

Circuit #2 Blocked

184292-1

Cap Housing

Black

184192-1

Cap Housing

Black

184193-1

Cap Housing

Black

184194-1

Cap Housing

Black

184195-1

Lock Plate for Cap

—

Yellow

Required with all 3 pos. Cap Housings

184196-1

Plug Assembly

Black

184046-1

Plug Assembly

Black

184048-1

Plug Assembly

Black

184050-1

Plug Assembly

Black

184052-1

Plug Assembly

Black

Circuits #1 and #6 Blocked

184026-1

Plug Assembly

Black

184060-1

Plug Assembly

Black

184124-1

Plug Assembly

Black

184126-1

Plug Assembly

Black

184128-1

2x2

Plug Assembly

Black

184248-1

2x2

Plug Assembly

Black

Circuit #2 Blocked

184282-1

2x2

Cap Assembly

Black

184246-1

Housing and Seal

Black

Circuit #6 Blocked

184056-1

Double Lock Plate

—

Yellow

184058-1

Housing and Seal

Black

Circuit #1 Blocked

184097-1

Housing and Seal

Black

Circuits #1, #7 and #8 Blocked

184099-1

Housing and Seal

Black

184115-1

Plug Assembly

Black

Circuits #1, #2, #3, #6, #7 and #8 Blocked

184286-1

Plug Assembly

Black

Circuits #1, #7, #8, #9 and #11 Blocked

184291-1

*Note: Assembly includes; Housing, Housing Seal and Double Lock Plate.

Connector Part Number List

56-63 03.07.2002 10:31 Uhr Seite 63

Tyco_AMP_Sealed_Connectors-html.html

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Catalog

65481

Revised 01-00

AMP Sealed Connectors

AMPSEAL Automotive Plug Connector and Header Assembly

Material and Finish:

Housing

—UL94V-0 rated

thermoplastic

Contacts

—

Receptacles

—Copper nickel

alloy

Pins

—Copper zinc alloy

Seals

—Silicone rubber

Header Gasket

—Silicone rubber

Seal Plug

—Nylon

Performance Specifications:

Product Specification

108-1329

Application Specification

114-16016

Product Facts

■

Sealing of interface, wires,
and panel provides for
environmental integrity

■

Secondary contact locking
and lanceless contacts
ensure positive contact
seating, without backout

■

High-temperature materials
available to withstand
surface mount applications

■

Lanceless receptacle
contacts reduce tangling
during storage and handling

■

Integral latches firmly hold
mated connector halves
together without additional
hardware

■

Contacts accept 20 to 16
AWG wire with insulation
diameter of 1.7 - 2.7 mm
[.067 - .106 in.]

■

Designed to comply to
ISO-8092-2 Test Standard

■

Mechanical and color
keying

■

Available in 8 position, 14
position, 23 position and
35 position right angle or
vertical headers

■

Temperature range
Gold pins +125° C
Tin lead

+105°C

-40°C

■

Available in tin-lead or gold

■

Current rating up to 17 amps

■

Recognized under the
Component Program
of Underwriters
Laboratories Inc.,
File No. E28476

AMPSEAL automotive
connectors provide rugged
reliability, easy use, and
superior environmental
sealing. They are available
in cable plugs and pc
board-mounting headers
that are designed to stand
up to high-temperature
underhood applications.

The preassembled plug
connector features built-in
contact sealing to eliminate
individual wire-sealing
grommets, while an integral
interfacial seal protects
mated connectors. All
circuits are sealed by a
diaphragm in the rubber
wire seal. When the
connector is assembled,
the diaphragm is pierced as
the contact passes through
it. Unused circuit cavities
remain sealed.

The housing uses a two-
piece contact-holding
design that provides
secondary locking which
protects against contact
backout. After contacts are
inserted into the housing,
the housing snaps shut to
firmly position all contacts.

The connectors use a three-
row contact grid on 4-mm
centerlines. Plastic pins can
be used to plug empty
cavities in applications
requiring selective loading.

The pc board-mounting
connector is designed to be
flange mounted.

Available with or without a
formed in place flange seal.

64-67 03.07.2002 10:31 Uhr Seite 64

Tyco_AMP_Sealed_Connectors-html.html

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Catalog

65481

Revised 01-00

AMP Sealed Connectors

AMPSEAL Automotive Plug Connector and Header Assembly

(Continued)

No. of

Positions

Type

Color

Additional Notes

Part Numbers

Plug Assembly

Black

776286-1

Plug Assembly

Natural

776286-2

Plug Assembly

Gray

776286-4

Plug Assembly

Blue

776286-5

Right Angle Header

Black

Without Seal, Tin Pins

776279-1

Right Angle Header

Natural

Without Seal, Tin Pins

776279-2

Right Angle Header

Black

Without Seal, Gold Pins

1-776279-1

Right Angle Header

Natural

Without Seal, Gold Pins

1-776279-2

Right Angle Header

Black

With Seal, Tin Pins

776280-1

Right Angle Header

Natural

With Seal, Tin Pins

776280-2

Right Angle Header

Black

With Seal, Gold Pins

1-776280-1

Right Angle Header

Natural

With Seal, Gold Pins

1-776280-2

Vertical Header

Black

Without Seal, Tin Pins

776275-1

Vertical Header

Natural

Without Seal, Tin Pins

776275-2

Vertical Header

Black

Without Seal, Gold Pins

1-776275-1

Vertical Header

Natural

Without Seal, Gold Pins

1-776275-2

Vertical Header

Black

With Seal, Tin Pins

776276-1

Vertical Header

Natural

With Seal, Tin Pins

776276-2

Vertical Header

Black

With Seal, Gold Pins

1-776276-1

Vertical Header

Natural

With Seal, Gold Pins

1-776276-2

Plug Assembly

Black

776273-1

Plug Assembly

Natural

776273-2

Plug Assembly

Gray

776273-4

Plug Assembly

Blue

776273-5

Right Angle Header

Black

Without Seal, Tin Pins

776266-1

Right Angle Header

Natural

Without Seal, Tin Pins

776266-2

Right Angle Header

Gray

Without Seal, Tin Pins

776266-4

Right Angle Header

Blue

Without Seal, Tin Pins

776266-5

Right Angle Header

Black

Without Seal, Gold Pins

1-776266-1

Right Angle Header

Natural

Without Seal, Gold Pins

1-776266-2

Right Angle Header

Gray

Without Seal, Gold Pins

1-776266-4

Right Angle Header

Blue

Without Seal, Gold Pins

1-776266-5

Right Angle Header

Black

With Seal, Tin Pins

776267-1

Right Angle Header

Natural

With Seal, Tin Pins

776267-2

Right Angle Header

Gray

With Seal, Tin Pins

776267-4

Right Angle Header

Blue

With Seal, Tin Pins

776267-5

Right Angle Header

Black

With Seal, Gold Pins

1-776267-1

Right Angle Header

Natural

With Seal, Gold Pins

1-776267-2

Right Angle Header

Gray

With Seal, Gold Pins

1-776267-4

Right Angle Header

Blue

With Seal, Gold Pins

1-776267-5

Vertical Header

Black

Without Seal, Tin Pins

776261-1

Vertical Header

Natural

Without Seal, Tin Pins

776261-2

Vertical Header

Gray

Without Seal, Tin Pins

776261-4

Vertical Header

Blue

Without Seal, Tin Pins

776261-5

Vertical Header

Black

Without Seal, Gold Pins

1-776261-1

Vertical Header

Natural

Without Seal, Gold Pins

1-776261-2

Vertical Header

Gray

Without Seal, Gold Pins

1-776261-4

Vertical Header

Blue

Without Seal, Gold Pins

1-776261-5

Vertical Header

Black

With Seal, Tin Pins

776262-1

Vertical Header

Natural

With Seal, Tin Pins

776262-2

Vertical Header

Gray

With Seal, Tin Pins

776262-4

Vertical Header

Blue

With Seal, Tin Pins

776262-5

Vertical Header

Black

With Seal, Gold Pins

1-776262-1

Vertical Header

Natural

With Seal, Gold Pins

1-776262-2

Vertical Header

Gray

With Seal, Gold Pins

1-776262-4

Vertical Header

Blue

With Seal, Gold Pins

1-776262-5

Plug Assembly

Black

770680-1

Plug Assembly

Natural

770680-2

Plug Assembly

Gray

770680-4

Plug Assembly

Blue

770680-5

Connector Part Number List

64-67 03.07.2002 10:31 Uhr Seite 65

Tyco_AMP_Sealed_Connectors-html.html

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Catalog

65481

Revised 01-00

AMP Sealed Connectors

AMPSEAL Automotive Plug Connector and Header Assembly

(Continued)

No. of

Positions

Type

Color

Additional Notes

Part Numbers

Right Angle Header

Black

With Flange Seal, Tin Pins

776087-1

Right Angle Header

Natural

With Flange Seal, Tin Pins

776087-2

Right Angle Header

Gray

With Flange Seal, Tin Pins

776087-4

Right Angle Header

Blue

With Flange Seal, Tin Pins

776087-5

Right Angle Header

Black

With Flange Seal, Gold Pins

1-776087-1

Right Angle Header

Natural

With Flange Seal, Gold Pins

1-776087-2

Right Angle Header

Gray

With Flange Seal, Gold Pins

1-776087-4

Right Angle Header

Blue

With Flange Seal, Gold Pins

1-776087-5

Right Angle Header

Black

Without Flange Seal, Tin Pins

770669-1

Right Angle Header

Natural

Without Flange Seal, Tin Pins

770669-2

Right Angle Header

Gray

Without Flange Seal, Tin Pins

770669-4

Right Angle Header

Blue

Without Flange Seal, Tin Pins

770669-5

Right Angle Header

Black

Without Flange Seal, Gold Pins

1-770669-1

Right Angle Header

Natural

Without Flange Seal, Gold Pins

1-770669-2

Right Angle Header

Gray

Without Flange Seal, Gold Pins

1-770669-4

Right Angle Header

Blue

Without Flange Seal, Gold Pins

1-770669-5

Vertical Header

Black

Without Flange Seal, Tin Pins

776200-1

Vertical Header

Natural

Without Flange Seal, Tin Pins

776200-2

Vertical Header

Gray

Without Flange Seal, Tin Pins

776200-4

Vertical Header

Blue

Without Flange Seal, Tin Pins

776200-5

Vertical Header

Black

Without Flange Seal, Gold Pins

1-776200-1

Vertical Header

Natural

Without Flange Seal, Gold Pins

1-776200-2

Vertical Header

Gray

Without Flange Seal, Gold Pins

1-776200-4

Vertical Header

Blue

Without Flange Seal, Gold Pins

1-776200-5

Vertical Header

Black

With Flange Seal, Tin Pins

776228-1

Vertical Header

Natural

With Flange Seal, Tin Pins

776228-2

Vertical Header

Gray

With Flange Seal, Tin Pins

776228-4

Vertical Header

Blue

With Flange Seal, Tin Pins

776228-5

Vertical Header

Black

With Flange Seal, Gold Pins

1-776228-1

Vertical Header

Natural

With Flange Seal, Gold Pins

1-776228-2

Vertical Header

Gray

With Flange Seal, Gold Pins

1-776228-4

Vertical Header

Blue

With Flange Seal, Gold Pins

1-776228-5

Plug Assembly

Black

776164-1

Plug Assembly

Natural

776164-2

Plug Assembly

Gray

776164-4

Plug Assembly

Blue

776164-5

Right Angle Header

Black

Without Flange Seal, Gold Pins

1-776180-1

Right Angle Header

Natural

Without Flange Seal, Gold Pins

1-776180-2

Right Angle Header

Gray

Without Flange Seal, Gold Pins

1-776180-4

Right Angle Header

Blue

Without Flange Seal, Gold Pins

1-776180-5

Right Angle Header

Black

With Flange Seal, Gold Pins

1-776163-1

Right Angle Header

Natural

With Flange Seal, Gold Pins

1-776163-2

Right Angle Header

Gray

With Flange Seal, Gold Pins

1-776163-4

Right Angle Header

Blue

With Flange Seal, Gold Pins

1-776163-5

Vertical Header

Black

Without Flange Seal, Tin Pins

776230-1

Vertical Header

Natural

Without Flange Seal, Tin Pins

776230-2

Vertical Header

Gray

Without Flange Seal, Tin Pins

776230-4

Vertical Header

Blue

Without Flange Seal, Tin Pins

776230-5

Vertical Header

Black

Without Flange Seal, Gold Pins

1-776230-1

Vertical Header

Natural

Without Flange Seal, Gold Pins

1-776230-2

Vertical Header

Gray

Without Flange Seal, Gold Pins

1-776230-4

Vertical Header

Blue

Without Flange Seal, Gold Pins

1-776230-5

Vertical Header

Black

With Flange Seal, Tin Pins

776231-1

Vertical Header

Natural

With Flange Seal, Tin Pins

776231-2

Vertical Header

Gray

With Flange Seal, Tin Pins

776231-4

Vertical Header

Blue

With Flange Seal, Tin Pins

776231-5

Vertical Header

Black

With Flange Seal, Gold Pins

1-776231-1

Vertical Header

Natural

With Flange Seal, Gold Pins

1-776231-2

Vertical Header

Gray

With Flange Seal, Gold Pins

1-776231-4

Vertical Header

Blue

With Flange Seal, Gold Pins

1-776231-5

Connector Part Number List

(Continued)

64-67 03.07.2002 10:31 Uhr Seite 66

Tyco_AMP_Sealed_Connectors-html.html

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Catalog

65481

Revised 01-00

AMP Sealed Connectors

AMPSEAL Automotive Plug Connector and Header Assembly

(Continued)

Header

Assembly

Plug

Assembly

Wedge

Lock

Mating

Seal

Housing

Wire

Ins.

Size

Dia.

Applicator

Hand Tool

(AWG)

Range

Part No.**

Part No.

1.7-2.7

.067-.106

567333-2

58440-1

1.7-2.7

.067-.106

567333-2

58440-1

1.7-2.7

.067-.106

567333-2

58440-1

**Dash 1 is used in “T” Terminator with automatic equipment. Dash 2 is used in the AMP-O-LECTRIC

Model “K” Machine 565435-5.
Refer to Applicator Instruction Sheet AI 8040 for applicator information.

Seal Plug

All circuits are sealed by a
diaphragm in the rubber
wire seal. During plug
connector assembly, the
diaphragm is pierced as the
contact passes through it.
Unused circuit cavities,
unless accidentally
perforated, will remain
sealed. AMPSEAL
Automotive Seal Plug

770678-1

is designed to

keep out contaminants if
diaphragm is pierced.

Contacts

Type

Additional Notes

Part Numbers

Socket Contact

Tin

770520-1

Socket Contact

Gold

770520-3

Socket Contact

Tin, Loose Piece

770854-1

Socket Contact

Gold, Loose Piece

770854-3

Wire Seal Plug

770678-1

Plug

Assembly

Seal
Plug

770678-1

64-67 03.07.2002 10:31 Uhr Seite 67

Tyco_AMP_Sealed_Connectors-html.html

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Mounting Clips

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

For Econoseal J Series Mark II

Connectors . . . Type 1

Panel cut-out dimensions are for reference only, see current
AMP customer drawing for details.

Part

Material

Panel

Number

and Color

Thickness

Nylon,

0.7-1.6

85000-1

Black

[0.028-0.063]

For Econoseal J Series Mark II

Connectors . . . Type 2

Part

Material

Panel

Number

and Color

Thickness

Nylon,

0.56-5.10

626897-1

Natural

[.022-.201]

For Econoseal III, .250 Series Wire To Wire Connectors

Part

Material

Panel

Number

and Color

Thickness

Nylon,

0.8-1.6

345485-1

Black

[.031-.063]

For .187 Series Sealed Connectors

Part

Material

Panel

Number

and Color

Thickness

Nylon,

2.5

85003-2

Black

[.098]

6.9-7.1

[.272-.280]

6.3-6.7

[.248-.264]

Dia.

6.5-7.0

[.256-.276]

Dia.

6.3-6.7

[.248-.264]

2.8-3.2

[.110-.126]

6.9-7.1

[.272-.280]

6.3-6.7

[.248-.264]

2.8-3.2

[.110-.126]

Panel Cut-Out Dimensions

68-70 03.07.2002 10:32 Uhr Seite 68

Tyco_AMP_Sealed_Connectors-html.html

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Application Tooling

Applicator Part Number

Contact

AMP-O-LECTRIC

Strip Mounted

AMP-O-LECTRIC

Model “G”

AMPOMATOR CLS IV+

AMP-O-MATIC

Description

Part Number

Model “K” Bench

Bench

and Komax

Stripper-Crimper

Machine*

Machine

Lead-Making Machines

Machine

Econoseal J Series Mark II+ Receptacle

171630 (-1 and -5)

567458-2

—

Econoseal J Series Mark II+ Tab

171631 (-1 and -2)

567376-2

—

Econoseal J Series Mark II+ Tab

171661 (-1 and -2)

567266-2

567266-3

—

Econoseal J Series Mark II+ Receptacle

171662 (-1, -2, & -5)

567317-2

567317-3

567317-1

567932-1

.187 Series Sealed Tab

175087-1

.187 Series Sealed Tab

175088-1

Applicators made to order.

.187 Series Sealed Receptacle

175090-1

Call the TECHNICAL SUPPORT CENTER for information

.187 Series Sealed Receptacle

175091-1

Econoseal III .250 Series Receptacle

175104-2

567317-2

567317-3

567317-1

567932-1

AMP SUPERSEAL 1.5 SERIES Tab

282109-1

567464-2

567464-3

—

AMP SUPERSEAL 1.5 SERIES Receptacle

282110-1

567465-2

—

AMP SUPERSEAL 1.5 SERIES Receptacle

282403-1

680295-2

680295-3

680295-1

—

AMP SUPERSEAL 1.5 SERIES Tab

282404-1

—

680155-3

680155-1

—

Superseal (3.5 mm Centers) Receptacle

282438-1

Applicators made to order.

Call the TECHNICAL SUPPORT CENTER for information

AMP SUPERSEAL 1.5 SERIES Tab

282465-1

680419-2

680419-3

680419-1

—

AMP SUPERSEAL 1.5 SERIES Receptacle

282466-1

680070-2

—

680070-1

—

Econoseal III .250 Series Tab

344008-1

680007-2

—

680070-1

—

Econoseal III .250 Series Receptacle

344009-1

680010-2

680010-1

—

Econoseal III .250 Series Tab

344069-1

680072-2

—

Econoseal III .250 Series Receptacle

344070-1

680369-2

680369-1

—

Mini MULTILOCK Receptacle

917308-1

Applicators made to order. Call the APPLICATION

Mini MULTILOCK Tab

917309-1

TOOLING ASSISTANCE CENTER for information

—

Sealed Circular Connector (2.5 mm) Pin

929966-1

—

Sealed Circular Connector (2.5 mm) Pin

929967-1

680320-2

680320-3

680320-1

—

Sealed Circular Connector (2.5 mm) Pin

929968-1

680321-2

—

680321-1

—

Sealed Circular Connector (2.5 mm) Socket

929973-1

Applicators made to order. Call the APPLICATION
TOOLING ASSISTANCE CENTER for information

Sealed Circular Connector (2.5 mm) Socket

929974-1

680320-2

680320-3

680320-1

—

Sealed Circular Connector (2.5 mm) Socket

929975-1

680321-2

680321-3

680321-1

—

Sealed Circular Connector (1.5 mm) Pin

929982-1

Applicators made to order. Call the APPLICATION
TOOLING ASSISTANCE CENTER for information

Sealed Circular Connector (1.5 mm) Pin

929983-1

680320-2

680320-3

680320-1

—

Sealed Circular Connector (1.5 mm) Pin

929984-1

680321-2

680321-3

680321-1

—

Sealed Circular Connector (1.5 mm) Socket

929988-1

Applicators made to order. Call the APPLICATION
TOOLING ASSISTANCE CENTER for information

Sealed Circular Connector (1.5 mm) Socket

929989-1

680320-2

680320-3

680320-1

—

Sealed Circular Connector (1.5 mm) Socket

929990-1

680321-2

680321-3

680321-1

—

Sealed Circular Connector (2.5 mm) Pin

962800-1

Applicators made to order. Call the APPLICATION

—

Sealed Circular Connector (2.5 mm) Socket

962801-1

TOOLING ASSISTANCE CENTER for information

—

Sealed MQS Receptacle

962885-1

680060-2

680055-3

680060-1

—

Sealed MQS Receptacle

962885-5

680060-2

680055-3

680060-1

—

Sealed MQS Receptacle

965906-1

680093-2

—

Applicators made to order.

Call the TECHNICAL SUPPORT CENTER for information

Applicators made to order.

Call the TECHNICAL SUPPORT CENTER for information

Applicators made to order.

Call the TECHNICAL SUPPORT CENTER for information

Applicators made to order.

Call the TECHNICAL SUPPORT CENTER for information

Applicators made to order.

Call the TECHNICAL SUPPORT CENTER for information

Applicators made to order.

Call the TECHNICAL SUPPORT CENTER for information

Applicators made to order.

Call the TECHNICAL SUPPORT CENTER for information

FOR APPLICATION TOOLING ASSISTANCE CALL 1-800-522-6752

Applicators for Strip Mounted Contacts . . . List is in numerical order by contact part number.

*The Model “K” has been superseded by the Model “G”.

Related Tooling Data

Descriptions and
Specifications

Applicators

—Page 71

Bench Machines

—Pages 71, 72

CQM

—Page 72

Lead Makers

—Page 73

Wire Strippers

—Page 74

68-70 03.07.2002 10:32 Uhr Seite 69

Tyco_AMP_Sealed_Connectors-html.html

Catalog

65481

Revised 01-00

AMP Sealed Connectors

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Application Tooling

(Continued)

Contact

Hand Tool

Strip Mounted

Description

Loose Piece

Part Number

Description

Part Number

(For Reference)

With Die Set

Econoseal

173600-1

171631-1

753890-1

CERTI-CRIMP

J Series

171699-1

171630-1

Straight Action Hand Tool

Mark II+

173706-1

171661-1

755241-1

CERTI-CRIMP

(Note 2)

173707-1

171662-1

755262-1

Double Action Hand Tool

AMP

183036-1

282404-1

—

PRO-CRIMPER II

SUPERSEAL 1.5 SERIES

183024-1

282109-1

58583-1

Hand Tool and Die Set

(Note 3)

183035-1

282403-1

—

(Die Set Part Number 58583-2

183025-1

282110-1

58583-1

also available separately.)

Econoseal III

344991-1

344069-1

525316-3

.250 Series

344989-1

344008-1

525316-1

CERTI-CRIMP Hand Tool

(Note 4)

344995-1

344070-1

525316-4

With Die Set

344993-1

344009-1

525316-1

Sealed

PRO-CRIMPER II

Circular

929967-1

Hand Tool and Die Set

Connectors

(Note 1)

58606-1

(Die Set Part Number 58606-2

also available separately.)

Sealed

213845-3,-4

213845-1,-2

Hand Tool 69710-1

Circular Plastic

213847-3,-4

213847-1,-2

Requires Die Set 356612-1

CERTI-CRIMP “C” Head

Connectors

213841-3,-4

213841-1,-2

Hand Tool 69710-1

Hand Tool

(Note 5)

213843-3,-4

213843-1,-2

Requires Die Set 356611-1

Splash Proof/Sealed

CERTI-CRIMP

Universal

350690-1,-2,-3,-7

350561-1,-2,-3,-7

90300-2

Straight Action Hand Tool

MATE-N-LOK

350706-1,-2,-7

350689-1,-2,-3,-7

PRO-CRIMPER II

Connectors

640347-2

350851-1,-2,-7

90548-1

Hand Tool and Die Set

350689-1,-3,-7

350570-3,-6

(Die Set Part Number 90548-2

also available separately.)

—

770210-1

—

CERTI-CRIMP

350547-1,-2,-3,-6,-7

350218-1,-2,-3,-6,-7

90296-2

Straight Action Hand Tool

350705-1,-2,-7

350687-1,-2,-7

PRO-CRIMPER II

350669-1

350684-1

90546-1

Hand Tool and Die Set

350550-1,-2,-3,-6,-7

350356-1,-2,-3,-6,-7

(Die Set Part Number 90546-2

also available separately.)

Notes:
1. A loose piece part number is not currently available. This hand tool is designed to crimp the strip mounted product after removal from the carrier.
2. These hand tools are not designed to crimp strip mounted product. Loose piece insulation support barrels are different than those of strip mounted product.

Wire barrel designs of the 173706-1 and 173707-1 also differ from the strip mounted product.

3. This hand tool will also crimp the strip mounted product after removal from the carrier.
4. These hand tools are not designed to crimp strip mounted product. The loose piece wire and insulation support barrels are different than those of the strip

mounted product.

5. For strip mounted contacts, use Extraction Tool Part Number 318813-1.
6. For loose piece contacts (except 350669-1) and strip mounted contacts (except 350684-1 and 350356-

), use Extraction Tool Part Number 318851-1.

For strip mounted contacts (except 350356-

, 350684-1 and 350689-

), use Insertion Tool Part Number 455830-1.

FOR APPLICATION TOOLING ASSISTANCE CALL 1-800-522-6752

Hand Tools for Loose Piece Contacts . . . List is in numerical order by contact part number.

Splash Proof/Sealed

Universal

MATE-N-LOK

Connectors

(Note 6)

Related Tooling Data

Descriptions and
Specifications

Hand Tools

—Pages 74, 75

Wire Strippers

—Page 74

626 Pneumatic Tool System

—

Page 74

CERTI-CRIMP

Straight Action Hand Tool

PRO-CRIMPER II

Hand Tool and Die Set

(Die Set Part Number 90548-2

also available separately.)

CERTI-CRIMP

Straight Action Hand Tool

PRO-CRIMPER II

Hand Tool and Die Set

(Die Set Part Number 90546-2

also available separately.)

90300-2

90548-1

90296-2

90546-1

68-70 03.07.2002 10:32 Uhr Seite 70

Tyco_AMP_Sealed_Connectors-html.html

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Application Tooling

(Continued)

Side-Feed Heavy-Duty
Miniature Applicators
(coded HDM)

Interchangeable applicators
for crimping products reeled
side-by-side on single or
dual carrier strips (primarily
closed-barrel terminals and
open-barrel contacts).
Similar design as the end-
feed version. All side-feed
applicators include a wire
stop to help correctly
position the wire end in the
crimping target area.

For more information, request
Instruction Sheet

408-8040

Stripper-Crimper
Applicators (coded SCA)

Interchangeable applicators
for crimping products in
AMP-O-MATIC Stripper-
Crimper Machines. Consist
of separate ram and lower
tooling assemblies. Similar
dial-in settings for different
wire sizes and insulation
diameters as HDM
applicators. Available with
sensors for use with the
Crimp Quality Monitor.

For more information, request
Catalog

65004 (AMP-O-MATIC

Stripper-Crimper Machines)

Catalog

82275 [Crimp Quality

Monitor (CQM)]

Semiautomatic bench
crimping machines that also
strip the wire, and are
therefore used for
terminating jacketed cable.
Feature manual precision
adjustment of crimp height,
keyed strip blades for
faster, more accurate
setups, and an efficient
scrap removal system. All
adjustments can be made
from the front of the
machines without special
tools. Available with crimp
quality monitoring.

Specifications

Width

—14 [355]

Depth

—18 [457]

Height

—33 [838] without reel

Weight

—150 lb [68 kg]

Electrical

—120 VAC, 50 or

60 Hz, .5 A

Air

—80-100 psi [5.52-6.90 bar],

3.5 scfm [0.00165 m

/s]

Wire Range

—32-14 AWG

[0.03-2 mm

]

For more information, request
Catalog

65004

, Video

198075,

Catalog

82275 [Crimp Quality

Monitor (CQM)],

Video

198094.

AMP-O-MATIC Stripper-
Crimper Machines,
854040-3, -4

71-78 03.07.2002 10:32 Uhr Seite 71

Tyco_AMP_Sealed_Connectors-html.html

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Application Tooling

(Continued)

AMP-O-LECTRIC Model “G”
Terminating Machines,
354500-1, -9, -11

Semiautomatic bench
machines for crimping
reeled terminals and
contacts, featuring a quiet
and reliable direct motor
drive, microprocessor
controls for ease of setup
and operation, and
guarding and lighting
designed for operator
convenience and safety. All
models are equipped with
either manual or automatic
precision adjustment of
crimp height. Machine-
mounted sensors are
available for crimp quality
monitoring using
conventional miniature-style
applicators.

Specifications

Width

—18.7-25.3 [475-643]

depending on applicator type

Depth

—21.5-28.1 [546-713]

depending on applicator type

Height

—20 [508]

Weight

—240 lb [110 kg]

Electrical

—120 or 220 VAC, 50 or

60 Hz; 310 VA

Air

—90-110 psi [6.21-7.59 bar],

6 scfm [0.00282 m

/s] when

required with air-feed applicators

Wire Range

—26-10 AWG

[0.12-6 mm

] solid or stranded,

depending on product applied
For more information, request
Catalog

65828

, Video

198116

Catalog

82275 [Crimp Quality

Monitor (CQM)], Video 198094.

The unique system provides
100% on-the-fly crimp
inspection. It measures the
crimp height of each
termination, and evaluates the
quality of each crimp. If a
crimp is questionable, the
monitor alerts the operator
with bot visual and audible
alarms. It also provides ports
for printing and networking.
When used with AMP-O-
LECTRIC Model “G”
Termination Machines, the
monitor is mounted to the
machine. When used with
AMPOMATOR CLS IV Lead
Making Machines, it is
integrated into the machine’s
operating system.

Crimp Quality Monitor
(CQM)

Specifications

Width

—8.5 [216]

Depth

—9 [229]

Height

—4.5 [114]

Electrical

—120 VAC, 50 or

60 Hz, or 200 VAC, 50 or 60 Hz
For more information, request
Catalog

82275

AMPOMATOR CLS IV+
Lead-Making Machines,
356500-1, -2

Fully-automatic machines
that measure, cut, strip and
terminate single leads.
Microprocessor-controlled,
and programmed and
operated using an easy-to-
follow, menu-driven
touchscreen. Features
include direct-drive
terminating units with
precision crimp height
adjustment, fully
programmable setups, wire
runout and splice detection,
and motorized pre-feed with
wire straightener. Crimp
quality monitoring is also
available.

Specifications

Width

—159 [4 040]

Depth

—68 [1 730]

Height

—86 [2 185] with

24 [610] dia. reel

Weight

—2 000 lb [907 kg]

Electrical

—220 VAC, 50 or

60 Hz, single phase

25 A, with

neutral and ground

Air

—90 psi [6.21 bar], 15 scfm

[0.0071 m

/s] sustained

Wire Range

—26-10 AWG

[0.12-6 mm

] stranded, 26-16 AWG

[0.12-1.4 mm

] solid

Lead Lengths

—3-90 [76.2-2 285],

90-1 000 [2 285-25 400] with long
lead conveyors
For more information, request
Catalog

124324

, Video

198142

(NTSC)

, 199609

(PAL).

71-78 03.07.2002 10:32 Uhr Seite 72

Tyco_AMP_Sealed_Connectors-html.html

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Application Tooling

(Continued)

Komax 433-S alpha
Lead-Making Machine

The 433-S alpha offers
maximum flexibility for
applying seals to one or
both ends of the wire with
the corresponding terminal.
When equipped with the mci
711 crimp terminator and
mci 761 seal applicator, the
fully-automated 433-S alpha
forms a highly compact
system with optimum
accessibility. Dynamic
servo-
drives provide fine travel
settings on all motor axes
and the wire straightening
unit with quick-release lock
and automatic lead-in
feature reduces wire
changeover time. The
TopWin software provides
for fast, simple data input.

Specifications

Width

—151 [3 823]

Depth

—67 [1 698]

Height

—114 [2 900] with cover

open; 79 [2 000] with cover closed

Weight

—2 381 lb [1 080 kg] with

two mci 711 or two mci 761

Electrical

—208-480 VAC,

50-60 Hz, three phase

10 kVA

Air

—72-87 psi [5-6 bar]

Wire Range

—24-10 AWG

[0.20-6 mm

]

Lead Lengths

—2.4-2 559

[60-65 000]
For more information, request
Catalog

1307801

Komax 411 alpha
Lead-Making Machine

Designed with flexibility and
expandability in mind, the
Komax 411-S alpha can
accommodate up to three
processing stations. In the
standard version, stations 2
and 3 are equipped with a
crimping press. Station 1
can be with a seal appli-
cator. Optional equipment
is available for other
processes such as tinning,
marking, and intermediate
stripping. Other features
include fast terminal reel
exchange, graphic user
interface, and good/bad
sorting.

Specifications

Width

—147 [3 722] with wire

deposition 2 meter; 225 [5 722]
with wire deposition 4 meter

Depth

—63 [1 610]

Height

—106 [2 700] with cover

open; 75 [1 900] with cover closed

Weight

—2 293 lb [1 040 kg] with

two crimp terminators

Electrical

—208-460 VAC,

50-60 Hz, three phase

20 kVA

Air

—72-87 psi [5-6 bar], 4.6 scfm

[8 m

/h]

Wire Range

—24-12 AWG

[0.22-4 mm

], optional up to

10 AWG [6 mm

]

Lead Lengths

—2.4-394

[60-10 000], optional from 1.18 [30]
For more information, request
Catalog

1307790

This fully-automatic, PC-
controlled leadmaker can
be equipped with up to
three processing stations
enabling the crimping of
both ends of the wire,
double-crimp connections
with three different contacts,
single-ended seal
applications, tinning or ink-
jet
marking. Features include
ultra-short conversion times,
easy-to-use graphic-based
TopWin interface with
multiple-language capa-
bility, crimp force analyzer
with statistical analysis, seal
monitoring, and integrated

Komax gamma 333 PC
Lead-Making Machine

Specifications

Width

—124 [3 137]

Depth

—54 [1 377]

Height

—105 [2 670] with cover

open; 71 [1 790] with cover closed

Weight

—1 852 lb [840 kg] with

two crimp modules

Electrical

—208-480 VAC,

50-60 Hz, three phase, 6 kVA

Air

—72-87 psi [5-6 bar],

3.8 scfm [6.5 m

]

Wire Range

—26-10 AWG

[0.12-6 mm

]

Lead Lengths

—2.36-393

[60-10 000]
For more information, request
Catalog

1307823

71-78 03.07.2002 10:32 Uhr Seite 73

Tyco_AMP_Sealed_Connectors-html.html

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Application Tooling

(Continued)

Fully electric,
microprocessor-controlled
bench machine for
processing wire and round
and flat cable. Features
LED display prompts for
easy-to-follow setups and
operation, automatic wire
loading and unloading, and
universal
V-type blades. Prefeeder,
1214317-1, and wire
stacker, 1214318-1,
available for unattended
operation. Process 5 200
wires per hour (22 AWG
[0.3 mm

4 [100] length, partial strip

Specifications

Width

—14.6 [370]

Depth

—16.1 [410]

Height

—10.8 [275]

Weight

—48.6 lb [23 kg]

Electrical

—120 or 220 VAC,

50 or 60 Hz, 160 VA

Wire Range

—32-10 AWG

[0.05-6 mm

] stranded, 32-16 AWG

[0.05-1.5 mm

] solid

Wire Lengths

—.04 [1.0]-3 280 ft

[1 000 m]

Strip Lengths

—up to 1.77 [45]

For more information, request
Catalog

1307238

Automatic Cut and Strip
Machine, 1214316-1

Compact, lightweight, air-
powered bench machine
for stripping wires up to
14 AWG [1.65 mm

], and

cable up to .13 [3.2] OD.
Features automatic sensor
activation and universal
V-type blades for
processing varying wire
sizes without changing
blades. Full
or partial stripping.
Approximately .3 sec.
machine cycle time for
longest strip length.

Specifications

Width

—2.5 [60]

Depth

—9.0 [220]

Height

—6.5 [160]

Weight

—5.3 lb [2.4 kg]

Air

—75-105 psi [5.17-7.24 bar],

.01 ft

[.00028 m

]/operation

Wire Range

—32-14 AWG

[0.05-1.65 mm

]

Strip Lengths

—.06-.79 [1.5-20]

For more information, request
Catalog

1307238

Semiautomatic Wire
Stripper Machine,
1214315-1

626 Pneumatic Tool
System

Lightweight, air-operated
modular tooling system.
Accepts a wide variety of
interchangeable heads for
crimping various types of
contacts, terminals and
splices onto wires ranging
6-26 AWG [13-0.12 mm

plus coaxial and fiber optic
cable. Available with either
hand- or foot-actuation
switch. Optional ratchet
control available to provide
complete crimp cycle.

Specifications

Outside Diameter

—1.83 [46.5]

Length

—11.6-12.9 [295-327]

Grip Span

—2.19 [55.6] over

button/handle

Weight

—2.3-3.3 lb [1.0-1.5 kg]

Air

—90-100 psi [6.21-6.89 bar],

11.14 in

[0.00018 m

]

Cycle Time

—0.7-0.8 sec

(16-14 AWG [1.3-2 mm

] PIDG

Terminals)
For more information, request
Catalog

124208

71-78 03.07.2002 10:32 Uhr Seite 74

Tyco_AMP_Sealed_Connectors-html.html

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Application Tooling

(Continued)

CERTI-CRIMP “C” Head
Straight Action Hand Tool
(SAHT), 69710-1

Premium grade hand tool.
Features ratchet control to
provide complete crimp
cycle. The interchangeable
die sets close in a straight
line to minimize contact or
terminal rotation during
crimping. When applicable,
user-assist features, such as
a contact or terminal locator
and a wire stop, are built
into the die set.
Approximate weight 1.9 lb
[0.86 kg].

For more information, request
Catalog

65780,

Instruction Sheet

408-2095

PRO-CRIMPER II Hand Tool,
354940-1

Commercial grade hand tool
for crimping various
products. Features ratchet
control to provide complete
crimp cycle. Accepts both
pinned- and shouldered-
style die sets. Locators are
provided with pinned-style
die sets for proper contact
and wire positioning, and to
help minimize contact
rotation and bending during
crimping. Approximate
weight 1.3 lb [0.60 kg].

For more information, request
Catalog

82276,

Instruction Sheet

408-9930

For more information, request
Catalog

65780

CERTI-CRIMP Double
Action Hand Tools (DAHT)

Premium grade hand tools.
Feature ratchet control to
provide complete crimp
cycle. Die sets close in an
arc-like path. When
applicable, user assist
features, such as a contact
or terminal locator and a
wire stop are included.
Approximate weight 1.2 lb
[0.54 kg]

For more information, request
Catalog

65780

CERTI-CRIMP Straight
Action Hand Tools (SAHT)

Premium grade hand tools.
Feature ratchet control to
provide complete crimp
cycle. Die sets close in a
straight line. Include a
contact locator and wire
stop, plus an insulation
crimp adjustment lever,
when applicable.
Approximate weight 1.3 lb
[0.59 kg]

71-78 03.07.2002 10:32 Uhr Seite 75

Tyco_AMP_Sealed_Connectors-html.html

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Part Number Index

Part No.

Page

Part No.

Page

54010

54011

54012

54123

81665

85000

85003

85011

85024

171630

8-9

171631

8-9

171661

8-9, 57

171662

8-9

171699

8-9

172746

172748

9, 57

172888

173600

8-9

173706

8-9

173707

173737

174257

174258

174259

174260

174262

174263

174264

174265

174352

174353

174354

174355

174357

174358

174359

174360

174611

174655

174656

174657

174658

174662

174663

174664

174877

174878

174879

174880

174982

8-9

174983

8-9

174984

174985

175087

175088

175090

24-25

175091

24-25

175104

176143

176146

176886

178210

179906

183024

183025

183035

183036

184000

58, 63

184002

58, 63

184004

58, 63

184006

58, 63

184008

58, 63

184010

58, 63

184012

58, 63

184014

58, 63

184016

58, 63

184018

58, 63

184020

58, 63

184022

58, 63

184026

184030

184032

59, 63

184034

184036

184038

184042

184046

59, 63

184048

184050

184052

184056

184058

61, 63

184060

60, 63

184095

184097

184099

184115

184116

184124

184126

184128

184139

184140

184141

184163

184164

184165

184166

184175

61, 63

184192

184193

184194

184195

184196

62-63

184207

184240

184246

62-63

184248

60, 63

184282

184286

184291

184292

200821

206036

Part No.

Page

Part No.

Page

206037

206043

206044

206060

206061

206062

206070

206138

206150

206151

206304

206305

206306

206322

206358

206429

206430

206509

206512

206705

206708

206837

206838

206903

206966

207008

207052

207055

207241

207299

207387

207445

207489

207490

207597

207774

208652

208680

208800

211870

213485

213810

213841

213843

213845

213847

213889

213890

213893

213894

213899

38, 41

213900

39, 41

213905

213906

213919

213920

213925

213926

213933

282079

18, 20

282080

18-20

282087

18-20

282088

18, 20

282089

18-20

282090

18, 20

282103

18, 20

282104

18-20

282105

18-20

282106

18, 20

282107

18-20

282108

18, 20

282109

282110

282403

282404

282438

282465

282466

282934

316390

22, 24-25

318813

318851

344008

344009

344069

344070

344073

15-16

344074

15-16

344075

15-16

344079

15-16

344080

15-16

344081

15-16

344085

344086

344087

344088

344089

344090

344103

12-13

344106

12-13

344107

344108

12-13

344111

12-13

344112

344989

344991

344993

344995

345485

347707

347713

347874

348461

348462

350218

350536

350547

350550

350561

350570

350687

350689

350690

350699

Note:

This index lists all cataloged parts by base

no. only. Complete part nos. (with prefixes and/or
suffixes) are shown on the page(s) indicated.

71-78 03.07.2002 10:32 Uhr Seite 76

Tyco_AMP_Sealed_Connectors-html.html

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Part Number Index

Part No.

Page

Part No.

Page

Part No.

Page

Part No.

Page

350705

350706

350766

350767

350777

350778

350780

350781

350782

350783

350784

350851

444043

444046

480698

480699

480700

480701

480702

480703

480704

480705

480706

480707

480708

480709

480710

480711

518082

548551

626897

640347

770210

770377

770520

770669

770678

770680

770854

776087

776163

776164

776180

776200

776228

776230

776231

776261

776262

776266

776267

776273

776275

776276

776279

776280

776286

794269

794270

794271

794272

794273

794274

794275

794276

794277

794278

794279

794280

794281

794282

794381

828904

828905

828920

828921

872070

872992

880810

880811

880814

917308

917318

917319

929966

929967

929968

929973

929974

929975

929988

929989

929990

962885

962970

962971

962972

962980

962981

962982

962997

962998

962999

963530

965576

965577

965687

965702

965783

965784

965785

965786

965906

967325

967402

967616

967640

967642

967644

71-78 03.07.2002 10:32 Uhr Seite 77

Tyco_AMP_Sealed_Connectors-html.html

AMP Sealed Connectors

AMP Technical Support Center/AMP FAX Service

Dimensions are in

www.amp.com

Specifications

1-800-522-6752

717-986-7777

millimeters over [inches]

subject to change.

Catalog

65481

Revised 01-00

AMP Sealed Connectors

Engineering Notes

71-78 03.07.2002 10:32 Uhr Seite 78

Tyco_AMP_Sealed_Connectors-html.html

Printed in USA

65481–10M–MS–FP–01-00

Technical Support Center:

1-800-522-6752

Americas

Argentina

– Buenos Aires

Phone: + 54-1-733-2000
Fax: + 54-1-717-0988

Brazil

– Sao Paulo

Phone: + 55-11-861-1311
Fax: + 55-11-861-0397

Canada

– Toronto

Phone: + 1-905-475-6222
Fax: + 1-905-474-5520

Europe/Middle East/Africa

Austria

– Vienna

Inside:

Phone: + 0222-277-97-0
Fax: + 0222-277-97-333

Outside: Phone: + 43-1-277-97-0

Fax: + 43-1-277-97-333

Belgium

– Kessel-Lo

Phone: + 32-16-352-300
Fax: + 32-16-352-352

Bulgaria

– Sofia

Phone: + 359-2-971-2152
Fax: + 359-2-971-2153

Czech Republic

– Kurim

Phone: + 420-5-41-162-111
Fax: + 420-5-41-162-223

Denmark

– Viby

Phone: + 45-86-295-055
Fax: + 45-86-295-133

Egypt

– Cairo

Phone: + 20-2-417-76-47
Fax: + 20-2-419-23-34

Estonia

– Haabneeme

Phone: + 372-6205-900
Fax: + 372-6205-980

Finland

– Helsinki

Phone: + 358-9-512-3420
Fax: + 358-9-512-34250

France

– Cergy-Pontoise Cedex

Phone: + 33-1-3420-8888
Fax: + 33-1-3420-8600

Chile

– Santiago

Phone: + 56-2-739-1230
Fax: + 56-2-739-1227

Colombia

– Bogota

Phone: + 57-1-231-9398
Fax: + 57-1-240-3769

Mexico

– Mexico City

Phone: + 52-5-729-0400
Fax: + 52-5-361-8545

United States

– Harrisburg, PA

Phone: + 1-717-564-0100
Fax: + 1-717-986-7575

Venezuela

– Caracas

Phone: + 58-2-986-7774
Fax: + 58-2-986-9739

For Latin/South American
Countries not shown

Phone: +54-11-4733-2015
Fax: +54-11-4733-2083

Germany

Bensheim
Phone: + 49-6251-133-0
Fax: + 49-6251-133-600

Langen
Phone: + 49-6103-709-0
Fax: + 49-6103-709-223

Great Britain

– London

Phone: + 44-181-954-2356
Fax: + 44-181-954-6234

Greece

– Athens

Phone: + 30-1-9370-396/7
Fax: + 30-1-9370-655

Holland

– ’s-Hertogenbosch

Phone: + 31-73-6246-246
Fax: + 31-73-6212-365

Hungary

– Budapest

Phone: + 36-1-350-8633
Fax: + 36-1-350-8634

Ireland

– Dublin

Phone: + 353-1-820-3000
Fax: + 353-1-820-9790

Israel

– Tel Aviv

Phone: + 972-3-649-1482
Fax: + 972-3-648-4041

Italy

– Torino

Phone: + 39-011-4012-111
Fax: + 39-011-4031-116

Lithuania

– Vilnius

Phone: + 370-2-231-402
Fax: + 370-2-231-403

Norway

– Nesbru

Phone: + 47-66-77-8899
Fax: + 47-66-77-8855

Poland

– Warsaw

Phone: + 48-22-611-59-30
Fax: + 48-22-672-47-88

Portugal

– Lisbon

Phone: + 351-1-387-70-16
Fax: + 351-1-387-71-72

Romania

– Bucharest

Phone: + 40-1-311-3479/3596
Fax: + 40-1-312-0574

Russia

Moscow
Phone: + 7-095-926-5506/07/08/09
Fax: + 7-095-926-5505

St. Petersburg
Phone: + 7-812-325-30-83
Fax: + 7-812-325-32-88

Slovakia

– Bankå Bystrica

Phone: + 421-88-415-20-11/12
Fax: + 421-88-415-20-13

Slovenia

– Ljubljana

Phone: + 386-61-161-3270
Fax: + 386-61-161-3240

South Africa

– Midrand

Phone: + 27-11-314-10-89
Fax: + 27-11-314-19-10

Spain

– Barcelona

Phone: + 34-93-291-0330
Fax: + 34-93-201-7879

Asia/Pacific

Australia

– Sydney

Phone: + 61-2-9840-8200
Fax: + 61-2-9899-5649

India

– Bangalore

Phone: + 91-80-841-0200
Fax: + 91-80-841-0210

Indonesia

– Jakarta

Phone: + 6221-526-7852
Fax: + 6221-526-7856

Japan

– Tokyo

Phone: + 81-44-844-8111
Fax: + 81-44-812-3207

Korea

– Seoul

Phone: + 82-2-3274-0535
Fax: + 82-2-3274-0524/0531

Malaysia

– Selangor

Phone: + 60-3-7053055
Fax: + 60-3-7053066

New Zealand

– Auckland

Phone: + 64-9-634-4580
Fax: 64-9-634-4586

People’s Republic of China

Hong Kong
Phone: + 852-2735-1628
Fax: + 852-2735-0243

Shanghai
Phone: + 86-21-6485-0602
Fax: + 86-21-6485-0728

Shunde
Phone: + 86-765-7751368
Fax: + 86-765-7752823

Philippines

– Makati City

Phone: + 632-867-8641
Fax: + 632-867-8661

Singapore

– Singapore

Phone: + 65-482-0311
Fax: + 65-482-1012

Taiwan

– Taipei

Phone: + 886-2-2325-0391
Fax: + 886-2-2325-0398

Thailand

– Bangkok

Phone: + 66-2-955-0500
Fax: + 66-2-955-0505

Vietnam

– Ho Chi Minh City

Phone: + 84-8-8232-546/7
Fax: + 84-8-8221-443

www.amp.com

Sweden

– Järfälla

Phone: + 46-8-580-833-00
Fax: + 46-8-580-194-70

Switzerland

– Steinach

Phone: + 41-71-447-0447
Fax: + 41-71-447-0444

Turkey

– Istanbul

Phone: + 90-212-281-8181/2/3
Fax: + 90-212-281-8184

Ukraine

– Kiev

Phone: + 38-044-246-5501
Fax: + 38-044-246-5501

For Middle East/African
Countries not shown

Phone: +33-1-34-20-83-83
Fax: +33-1-34-20-86-09

79 03.07.2002 10:33 Uhr Seite 1

Tyco_AMP_Sealed_Connectors-html.html

Cover 03.07.2002 10:22 Uhr Seite 2