conxall_catalog-html.html

601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com

Custom Molded Cable Assemblies and Connectors . . . . . . . . . . . . . . . . . . . . . . . . . .2

Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Standard Connector Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Standard Connector Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Micro-Con-X

Series (2 and 3 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Part Number to Order & Contact Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Mini-Con-X

Series (2 through 8 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Part Number to Order & Contact Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Multi-Con-X

Series (2 through 9 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Part Number to Order & Contact Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Maxi-Con-X

Series (Up to 20 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Part Number to Order & Contact Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

Mega-Con-X

Series (Up to 31 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Part Number to Order & Contact Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Con-X Molded Cable Assembly Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Con-X Current Rating Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Mil-E-Qual

Series (2 through 37 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Contact Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Part Number to Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

Mil-E-Qual

Molded Cable Assembly Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

Mil-E-Qual

Current Rating Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34-35

Assembly Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

ABLE OF

ONTENTS

* Please visit the product pages on our website for the most up-to-date product information

601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com

Conxall History

Conxall was founded in 1971 as a manufacturer of custom designed connectors and cable assemblies for
the Marine and Industrial Markets. Since that time our custom designed products have become the stan-
dard for many other industries and Conxall’s family of products has grown to include waterproof, water-
tight and submersible connectors and assemblies. In recent years, Conxall has expanded its all plastic
product lines to include metal shell, shielded connectors and cable assemblies designed to meet or
exceed U.S., Canadian, and European shielding standards.

Connectors

Conxall was an innovator in the design of all plastic cylindrical connectors. The all plastic connector pro-
vides for substantial savings in cost without sacrificing performance and quality. The all plastic connec-
tor is corrosion resistant, non-conductive and withstands substantial abuse, hostile environments, and
heavy impacts that would otherwise cause metal connectors to corrode, deform or become electrically
conductive and thus become unusable or unsafe. Our standard lines of all plastic connectors covers a
wide range of shell styles and insert configurations including the all plastic Mil-C-5015 Connector series
which is intermateable with, and provides a high quality replacement for, expensive, all metal, military
standard connectors.

Assembly Capabilities

Conxall has specialized in custom molded cable assemblies and connectors for a wide variety of appli-
cations including: Industrial, Automotive, Marine, Transportation, Medical, Communication, Sensor and
Factory Automation. The Conxall exclusive molded cable assembly process affords the additional
advantages of reduced cost and weather tight reliability plus the added benefits of permanent and ser-
vice free termination without the risk of cable pull out. Our SENSOR-LINK, Mini, Micro, and Nano
style connectors and cable assemblies are NEMA rated, available in shielded and standard styles and are
UL and CSA certified for many applications. For additional information on SENSOR-LINK products
please contact your Conxall Representative.

Custom Designs

Conxall remains dedicated to providing High Quality, Low Cost solutions to your interconnect problems.
Our Service Teams will work with you from the initial design to the finished product to insure your com-
plete satisfaction. We offer a full line of standard and weather tight connectors. But perhaps your needs
are unique. If so, Conxall has the capability to create original designs to meet your needs. Our team of
engineers and research and development personnel will work side by side with your staff to custom
design a solution for your needs.

Contact Conxall for your Interconnection Solutions. Our quick response and personalized service set
Conxall apart from any other company in the industry.

USTOM

OLDED

ABLE

SSEMBLIES AND

ONNECTORS

* Please visit the product pages on our website for the most up-to-date product information

TANDARD

ONNECTOR

RODUCTS

601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com

A completely indoor/outdoor connector system
that offers performance and reliability features
of MIL-Spec connectors at the cost of a com-
mercial type product.

Economical

…The all molded nylon construc-

tion provides for substantial savings in cost that
helps hold the line on cost objectives without
sacrificing performance.

Standard Assemblies

Ideally satisfies power connections for test
instruments, calibration or measuring equip-
ment, communications systems, data processing,
entertainment devices and a wide range of non-
environmental applications where economy and
maintenance-free reliability are essential.
Especially suited to laboratory instruments,
medical analysis devices, automotive test equip-
ment, computer peripherals, recording instru-
ments, etc.…

Molded Cable Assemblies

(See pages 3 & 26)

Permanently Molded

...Cable and connectors

are molded together in a choice of attractive
boot shapes to add functional improvements to
your product.

Accident Proof

...Molded encapsulation be-

tween cable and connector prevents pull-out or
breakage of internal wires for maintenance free
operation.

Style

…Designed for demanding service

although attractive and modern in appearance to
complement the most sophisticated equipment.

Lightweight/Strong

…50% weight savings

over similar metal construction yet has tough,
high-impact strength to withstand hard abuse
both indoors and outdoors.

Weathertight Assemblies

Optional panel connector gaskets and inter-
facial “O” ring seals maintain a weathertight
connection for outdoor use. The non-corrosive,
high impact, all molded construction is perfect
for recreational, agricultural or on/off the road
vehicle connections. Hazards of electrical shock
are minimized in addition to resistance to hostile
outdoor environment. Frequently specified for
depth sounders, metal detectors, marine/aircraft
electronics, boat trailers, electronic farm imple-
ments, food processing equipment, etc.

Weathertight

...This construction prevents

ingress of moisture into contact areas.

Saves Time and Money

...Avoids setting

up new production line and training personnel
plus cost of maintaining inventories.

Low-cost Standard and Weathertight Connectors for Industrial and
Marine Applications.

Complete Facilities to Assemble and/or Mold All Connector Styles
to Many Cable Constructions

* Please visit the product pages on our website for the most up-to-date product information

TANDARD

ONNECTOR

EATURES

601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com

Panel Connector

mounts from behind in

round or “D” shaped hole and are securely fas-
tened with hex nut on the front of the panel.
Standard assembly include weathertight gasket.

Premium Quality

The standard screw-

machine socket contact has premium design fea-
tures at low cost. The closed entry prevents
probe damage or accidental loss of spring reten-
tion due to misaligned or bent pins.

Reverse Contact Options

are available pro-

viding pin or socket contacts in all styles.

Locking Type

coupling ring prevents acciden-

tal disconnect. Quick 90 degree connect/discon-
nect rotation or threaded.

Cable Splices

and/or extension cables can be

easily made using the cable to cable connectors.

Unassembled Cable Connectors

without

mold-on cables are available. This option pro-
vides for field installation or replacement ser-
vice on existing cable assemblies.

Packaging and Warranty

Packaging

Connectors:

Standard Con-X series components are packaged unassembled and individually
bulk packed. Kitted packaging, one complete connector per bag, available upon
request for an additional cost. Mil-E-Qual components are assembled and indi-
vidually kitted in plastic bags.

Cable Assemblies:

Assemblies less than 3 ft., including connector head, are bundled and boxed.
Assemblies over 3 ft., including connector head, are coiled, secured with cable tie
and boxed.

Warranty

CONXALL Corp. manufactures the finest quality product available to the marketplace. However, these
products are intended to be used in accordance with the specifications described in this catalog. Any use
or application that deviates from the stated operating specifications is not recommended and

may be

unsafe

. A limited warranty applies to all CONXALL Corp. products. Except for obligations specifically

assumed by CONXALL Corp. under warranty, CONXALL Corp. will not be liable for any loss, damage,
cost of repairs, incidental or consequential damages of any kind whether or not based upon expressed or
implied warranty, contract, negligence, or strict liability arising in connection with the design, manufac-
ture, sale, use or repair of the products.

Dimensions and Specifications

are for ref-

erence only and may change without notice
where it does not affect form, fit or function.

Electrical Rating Tables

are for reference

only and are based on continuous current carry-
ing capacity of the connector with all contacts
carrying current.

* Please visit the product pages on our website for the most up-to-date product information

Molded Cable Assemblies

(See pages 3 & 26)

601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com

ICRO

-C

-X

IELD

NSTALLABLE

ONNECTORS

Cable Pin

1628X-XPG-XXX

Matching Mates:
• Cable-Cable

1828X-XSG-XXX

• Panel

172XX-XSG-XXX

Panel Mount

1728X-XXG-XXX

Matching Mates:
• Cable Pin

1628X-XPG-XXX

• Cable Socket

1628X-XSG-XXX

P/C Tail Panel Mount

172XX-XXG-XXX

Matching Mates:
• Cable Pin

1628X-XPG-XXX

• Cable Socket

1628X-XSG-XXX

Cable Socket

1628X-XSG-XXX

Matching Mates:
• Cable-Cable

1828X-XPG-XXX

• Panel

172XX-XPG-XXX

Cable to Cable

1828X-XXG-XXX

Matching Mates:
• Cable Pin

1628X-XPG-XXX

• Cable Socket

1628X-XSG-XXX

Dust Cap

16295

Cable End

Cable to Cable

Right Angle

* Please visit the product pages on our website for the most up-to-date product information

ICRO

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NSTALLABLE

ONNECTORS

Dimensions

(Dimensions in brackets are in millimeters)

Molded Cable Assemblies

(See pages 3 & 26)

1.470 [37.3]

CABLE END ASSEMBLY

STRAIGHT BOOT

0.280 [7.1] MAX. CABLE O.D.

STRAIGHT BOOT

0.280 [7.1] MAX. CABLE O.D.

BOOT

0.280 [7.1] MAX. CABLE O.D.

CABLE TO CABLE ASSEMBLY

1.030 [26.2]

1.100

[27.9]

CABLE END ASSEMBLY

601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com

* Please visit the product pages on our website for the most up-to-date product information

601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com

Connector Type:

- Cable End

- Panel Mount

- Cable to Cable

Contact Size:

- #20

Contact Style:

- Crimp (Supplied loose)

- P/C Tail .187" (4.7) (Supplied assembled)

- Solder Cup (Supplied assembled)

- P/C Tail .280" (7.1) (Supplied assembled)*

- P/C Tail .335" (8.5) (Supplied assembled)*

Number of Contacts:

Type of Contact:

- Pin

- Socket

Contact Plating:

- Gold over Nickel (Standard)

ICRO

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NSTALLABLE

ONNECTORS

Part Number to Order

Contact Arrangements

Grommet Code –
Cable O.D. Range:

- .09 - .14 (2.3-3.5)

- .15 - .17 (3.8-4.3)

- .18 - .20 (4.6-5.1)

Back Shell Style:

- Weathertight Grommet

Grip/Seal & (1) interfacial
“O” Ring

300

- Panel mount with hex nut

& gasket

3ES

- 300 with Epoxy

Contact arrangements shown are wiring view of cable end pins/sockets.

Key/keyway shown for orientation only.

For higher density patterns, consult factory.

X X X X X - X X G - 3 X X

*Available in #20 size contact only.

Consult factory for optional threaded coupling.
Consult factory for your custom design cable assemblies and connectors. (See pages 3 & 26)

Back Shell

Style 3

* Please visit the product pages on our website for the most up-to-date product information

601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com

ICRO

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NSTALLABLE

ONNECTORS

Specifications

Typical Specifications

Manufacturers Identifications

Micro-Con-X

Description

Field Installable Connector & Custom Cable Assemblies

Rating

3.0 thru 7.5A, 600V

Conductor Size

20 thru 24 AWG

Configuration

2 & 3 #20 Contacts

Certification

UL Recognized File #E150822 - 250V
CSA Certified File #181200 - 600V

Material Specifications

Cable Pin/Socket

Backshell (Non-Removable Snap Lock)

Nylon, UL Recognized, Black

Grommet

Santoprene Rubber, Black

Coupling Ring

Nylon, UL Recognized, Black

Contacts

Brass, Gold over Nickel

Connector Body

Nylon, UL Recognized, Black

O-Ring

Neoprene Rubber, Black

Cable to Cable

Backshell (Non-Removable Snap Lock)

Nylon, UL Recognized, Black

Grommet

Santoprene Rubber, Black

Contacts

Brass, Gold over Nickel

Connector Body

Nylon, UL Recognized, Black

Panel Mount

Contacts

Brass, Gold over Nickel

Panel Body

Nylon, UL Recognized, Black

Gasket

Neoprene Rubber, Black

Hex Nut

Nylon, UL Recognized, Black

Optional

Dust Cap

Santoprene Rubber, Black (Part No. 16295)

Gasket, O-Ring, & Grommet materials are
suitable for -40ºC to +90ºC (-40ºF to +194ºF).
Consult factory for higher temperature requirements.

Mechanical Specifications

Durability

Minimum 300 mate/unmate cycles without mechanical or electrical
failure

Vibration

Coupling rings have overriding locking feature to prevent
loosening or separation of connector

Hex Nut Torque

All series hex nut to withstand 10-12 inch/lb tightening torque.

Electrical Specifications

Voltage

600 V

Current

See Electrical Current Rating Chart (Page 27)

Environmental Specifications

Temperature Rating

-40ºC to +115ºC (-40ºF to +239°F)

Corrosion

300 Hr salt spray contacts

Weathertight

Consult factory with specific application

Molded Cable Assemblies

(See Pages 3 & 26)

Watertight

NEMA 6P, 13: IEC IP67

* Please visit the product pages on our website for the most up-to-date product information

Molded Cable Assemblies

(See pages 3 & 26)

INI

-C

-X

IELD

NSTALLABLE

ONNECTORS

Cable Pin

6X8X-XPG-XXX

Matching Mates:
• Cable-Cable

8X8X-XSG-XXX

• Panel

7XXX-XSG-XXX

Panel Mount

7X8X-XXG-XXX

Matching Mates:
• Cable Pin

6X8X-XPG-XXX

• Cable Socket

6X8X-XSG-XXX

P/C Tail Panel Mount

7XXX-XXG-XXX

Matching Mates:
• Cable Pin

6X8X-XPG-XXX

• Cable Socket

6X8X-XSG-XXX

Cable Socket

6X8X-XSG-XXX

Matching Mates:
• Cable-Cable

8X8X-XPG-XXX

• Panel

7XXX-XPG-XXX

Cable to Cable

8X8X-XXG-XXX

Matching Mates:
• Cable Pin

6X8X-XPG-XXX

• Cable Socket

6X8X-XSG-XXX

Dust Cap

6295

Winged Coupling Ring

W/6482

Cable End

Cable to Cable

Right Angle

601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com

* Please visit the product pages on our website for the most up-to-date product information

601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com

INI

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NSTALLABLE

ONNECTORS

Connector Type:

- Cable End

- Panel Mount

- Cable to Cable

Contact Size:

- #20 (2-8 Contacts)

- #16 (2-5 Contacts)

Contact Style:

- Crimp (Supplied loose)

- P/C Tail .187" (4.7) (Supplied assembled)

- Solder Cup (Supplied assembled)

- P/C Tail .280" (7.1) (Supplied assembled)*

- P/C Tail .335" (8.5) (Supplied assembled)*

Number of Contacts:

2, 3, 4, 5, 6, 7

Type of Contact:

- Pin

- Socket

Contact Plating:

- Gold over Nickel (Standard)

Grommet Code –
Cable O.D. Range:

- .09 - .14 (2.3 - 3.5)

- .15 - .17 (3.8 - 4.3)

- .18 - .20 (4.6 - 5.1)

- .21 - .23 (5.3 - 5.8)

- .13 - .15 (3.3 - 3.8)

- .16 - .18 (4.1 - 4.6)

- .19 - .21 (4.8 - 5.3)

- .22 - .25 (5.6 - 6.3)

Back Shell Style:

Weathertight grommet grip/
seal & (1) interfacial “O” ring.

3DC

- Daisy chain grommet with 3

I.D.s. (.125, .188 & .250)

Long back shell with extended
grommet & cable grip. Use
with crimp or solder.

300

- Panel mount with hex nut &

gasket.

3ES

- 300 with Epoxy

Contact arrangements shown are wiring view of cable end pins/sockets.

Key/keyway shown for orientation only.

*Available in connector types: cable end socket, panel mount pin, and cable to cable pin styles only.

X X X X - X X G - X X X

Back Shell

Style 3

Back Shell

Style 5

*Available in #20 size contact only.

Consult factory for optional threaded coupling.
Consult factory for your custom design cable assemblies and connectors. (See pages 3 & 26)

Part Number to Order

Contact Arrangements

* Please visit the product pages on our website for the most up-to-date product information

601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com

INI

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NSTALLABLE

ONNECTORS

Specifications

Typical Specifications

Manufacturers Identifications

Mini-Con-X

Description

Field Installable Connector & Custom Cable Assemblies

Rating

4.8 thru 13.0A, 600V

Conductor Size

#16 contacts, 16 thru 18 AWG
#20 contacts, 20 thru 24 AWG

Configuration

2 thru 5 #16 Contacts or 2 thru 8 #20 Contacts

Certification

UL Recognized File #E150822 - 250V
CSA Certified File #181200 - 600V

Material Specifications

Cable Pin/Socket

Backshell (Removable Twist Lock)

Nylon, UL Recognized, Black

Grommet

Santoprene Rubber, Black

Coupling Ring

Nylon, UL Recognized, Black

Contacts

Brass, Gold over Nickel

Connector Body

Nylon, UL Recognized, Black

O-Ring

Neoprene Rubber, Black

Optional

Long Backshell (Removable Twist Lock)

Nylon, UL Recognized, Black (Style #5)

Winged Coupling Ring

Nylon, UL Recognized, Black (W/6482)

Cable to Cable

Backshell (Removable Twist Lock)

Nylon, UL Recognized, Black

Grommet

Santoprene Rubber, Black

Contacts

Brass, Gold over Nickel

Connector Body

Nylon, UL Recognized, Black

Panel Mount

Contacts

Brass, Gold over Nickel

Panel Body

Nylon, UL Recognized, Black

Gasket

Neoprene Rubber, Black

Hex Nut

Nylon, UL Recognized, Black

Optional

Dust Cap

Santoprene Rubber, Black (Part No. 6295)

Gasket, O-Ring, & Grommet materials are
suitable for -40ºC to +90ºC (-40ºF to +194ºF).
Consult factory for higher temperature requirements.

Mechanical Specifications

Durability

Minimum 300 mate/unmate cycles without mechanical or electrical
failure

Vibration

Coupling rings have overriding locking feature to prevent
loosening or separation of connector

Hex Nut Torque

All series hex nut to withstand 10-12 inch/lb tightening torque.

Electrical Specifications

Voltage

600 V

Current

See Electrical Current Rating Chart (Page 27)

Environmental Specifications

Temperature Rating

-40ºC to +115ºC (-40ºF to +239ºF)

Corrosion

300 Hr salt spray contacts

Weathertight

Consult factory with specific application

Molded Cable Assemblies

(See Pages 3 & 26)

Watertight

NEMA 6P, 13: IEC IP67

* Please visit the product pages on our website for the most up-to-date product information

601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com

Cable Pin

3X8X-XPG-XXX

Matching Mates:
• Cable-Cable

5X8X-XSG-XXX

• Panel

4XXX-XSG-XXX

Panel Mount

4X8X-XXG-XXX

Matching Mates:
• Cable Pin

3X8X-XPG-XXX

• Cable Socket

3X8X-XSG-XXX

P/C Tail Panel Mount

4XXX-XXG-XXX

Matching Mates:
• Cable Pin

3X8X-XPG-XXX

• Cable Socket

3X8X-XSG-XXX

Cable Socket

3X8X-XSG-XXX

Matching Mates:
• Cable-Cable

5X8X-XPG-XXX

• Panel

4XXX-XPG-XXX

Cable to Cable

5X8X-XXG-XXX

Matching Mates:
• Cable Pin

3X8X-XPG-XXX

• Cable Socket

3X8X-XSG-XXX

Dust Cap

4295

Cable End

Cable to Cable

Right Angle

Winged Coupling Ring

W/4482

Square Flange
Gasket

4297

Square Flange
Adapter

4296

Mechanical Back Shell

(Style #5)

Molded Cable Assemblies

(See pages 3 & 26)

ULTI

-C

-X

IELD

NSTALLABLE

ONNECTORS

* Please visit the product pages on our website for the most up-to-date product information

601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com

ULTI

-C

-X

IELD

NSTALLABLE

ONNECTORS

Connector Type:

- Cable End

- Panel Mount

- Cable to Cable

Contact Size:

- #12 (2-4 Contacts)

- #20 (4-9 Contacts)

- #16 (4-6 Contacts)

Contact Style:

- Crimp (Supplied loose)

- P/C Tail .187" (4.7) (Supplied assembled)

- Solder Cup (Supplied assembled)

- P/C Tail .280" (7.1) (Supplied assembled)*

- P/C Tail .335" (8.5) (Supplied assembled)*

Number of Contacts:

2, 3, 4, 5, 6, 7, 8

Type of Contact:

- Pin

- Socket

Contact Plating:

- Gold over Nickel (Standard)

Grommet Code –
Cable O.D. Range:

- .15 - .17 (3.8-4.3)

- .18 - .20 (4.6-5.1)

- .21 - .23 (5.3-5.8)

- .24 - .27 (6.1-6.8)

- .28 - .29 (7.1-7.4)

- .30 - .32 (7.6-8.1)

Back Shell Style:

Weathertight grommet
grip/seal & (1) interfacial
“O”ring.

3DC

- Daisy chain grommet with 3

I.D.s (.125, .188 & .250)

Mechanical screw-down
cable clamp with grommet
seal.

300

- Panel mount with hex nut &

gasket.

3ES

- 300 with Epoxy (Panel

Mount Only)

Contact arrangements shown are wiring view of cable end pins/sockets.

Key/keyway shown for orientation only.

*Available in connector types: cable end socket, panel mount pin, and cable to cable pin styles only.

X X X X - X X G - X X X

EMI/RFI shielded assemblies available - consult factory.

*Available in #20 size contact only.

Consult factory for optional threaded coupling.
Consult factory for your custom design cable assemblies and connectors. (See pages 3 & 26)

Part Number to Order

Contact Arrangements

Back Shell

Style

3 or 5

* Please visit the product pages on our website for the most up-to-date product information

601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com

ULTI

-C

-X

IELD

NSTALLABLE

ONNECTORS

Specifications

Typical Specifications

Manufacturers Identifications

Multi-Con-X

Description

Field Installable Connector & Custom Cable Assemblies

Rating

1.95 thru 23.0A, 600V

Conductor Size

#12 Contacts, 12 thru 14 AWG
#16 Contacts, 16 thru 18 AWG
#20 Contacts, 20 thru 24 AWG

Configuration

2 thru 4 #12 Contacts
4 thru 6 #16 Contacts
4 thru 9 #20 Contacts

Certification

UL Recognized File #E150822 - 250V
CSA Certified File #181200 - 600V

Material Specifications

Cable Pin/Socket

Backshell (Threaded)

Nylon, UL Recognized, Black (Style #3)

Grommet

Santoprene Rubber, Black

Coupling Ring

Nylon, UL Recognized, Black

Contacts

Brass, Gold over Nickel

Connector Body

Nylon, UL Recognized, Black

O-Ring

Neoprene

Rubber, Black

Sleeve

Nylon, UL Recognized, Black

Cable to Cable

Backshell (Threaded)

Nylon, UL Recognized, Black (Style #3)

Grommet

Santoprene, Rubber, Black

Contacts

Brass, Gold over Nickel

Connector Body

Nylon, UL Recognized, Black

Optional

Long Backshell (Threaded)

Nylon, UL Recognized, Black (Style #3 with solder contacts)

Winged Coupling Ring

Nylon, UL Recognized, Black (W/4482)

Mechanical Backshell (Threaded)

Nylon, UL Recognized, Black (Style #5)

– Strap

Nylon, UL Recognized, Black

– Screws

Stainless Steel

Panel Mount

Contacts

Brass, Gold over Nickel

Panel Body

Nylon, UL Recognized, Black

Gasket

Neoprene

Rubber, Black

Hex Nut

Nylon, UL Recognized, Black

Optional

Dust Cap

Santoprene Rubber, Black (Part No. 4295)

Square Flange Adapter

Nylon, UL Recognized, Black (Part No. 4296)

Square Flange Adapter Gasket

Neoprene

Rubber, Black (Part No. 4297)

Gasket, O-Ring, & Grommet materials are
suitable for -40ºC to +90ºC (-40ºF to +194ºF).
Consult factory for higher temperature requirements.

Mechanical Specifications

Durability

Minimum 300 mate/unmate cycles without mechanical or electrical failure

Vibration

Coupling rings have overriding locking feature to prevent loosening or
separation of connector

Hex Nut Torque

All series hex nut to withstand 10-12 inch/lb tightening torque.

Electrical Specifications

Voltage

600 V

Current

See Electrical Current Rating Chart (Page 27)

Environmental Specifications

Temperature Rating

-40ºC to +115ºC (-40ºF to +239ºF)

Corrosion

300 Hr salt spray contacts

Weathertight

Consult factory with specific application

Molded Cable Assemblies

(See Pages 3 & 26)

Watertight

NEMA 6P, 13: IEC IP67

* Please visit the product pages on our website for the most up-to-date product information

601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com

AXI

-C

-X

IELD

NSTALLABLE

ONNECTORS

Cable Pin

13X8X-XXPG-XXX

Matching Mates:
• Cable-Cable

15X8X-XXSG-XXX

• Panel

14XXX-XXSG-XXX

Panel Mount

14X8X-XXXG-XXX

Matching Mates:
• Cable Pin

13X8X-XXPG-XXX

• Cable Socket

13X8X-XXSG-XXX

P/C Tail Panel Mount

14XXX-XXXG-XXX

Matching Mates:
• Cable Pin

13X8X-XXPG-XXX

•Cable Socket

13X8X-XXSG-XXX

Cable Socket

13X8X-XXSG-XXX

Matching Mates:
• Cable-Cable

15X8X-XXPG-XXX

• Panel

14XXX-XXPG-XXX

Cable to Cable

15X8X-XXXG-XXX

Matching Mates:
• Cable Pin

13X8X-XXPG-XXX

• Cable Socket

13X8X-XXSG-XXX

Dust Cap

14295

Cable End

Cable to Cable

Right Angle

Winged Coupling Ring

W/14482

Molded Cable Assemblies

(See pages 3 & 26)

* Please visit the product pages on our website for the most up-to-date product information

601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com

AXI

-C

-X

IELD

NSTALLABLE

ONNECTORS

Connector Type:

- Cable End

- Panel Mount

- Cable to Cable

Contact Size:

- #12 (7 Contacts)

- #20 (18 & 20 Contacts)

- #16 (10 Contacts)

Contact Style:

- Crimp (Supplied loose)

- P/C Tail .187” (4.7) (Supplied assembled)

- Solder Cup (Supplied assembled)

- P/C Tail .280” (7.1) (Supplied assembled)*

- P/C Tail .335” (8.5) (Supplied assembled)*

Number of Contacts:

7, 10, 18

Type of Contact:

- Pin

- Socket

Contact Plating:

- Gold over Nickel (Standard)

Grommet Code –
Cable O.D. Range:

- .21 - .25 (5.3-6.3)

- .26 - .30 (6.6-7.6)

- .31 - .38 (7.8-9.6)

Back Shell Style:

Mechanical screw-down
cable clamp with grommet
seal and (1) interfacial “O”
ring for cable end.

300

- Panel mount with hex nut &

gasket.

3ES

- 300 with Epoxy

Contact arrangements shown are wiring view of cable end pins/sockets.

Key/keyway shown for orientation only.

*Available in connector types: cable end socket, panel mount pin styles only.

X X X X X - X X X G - 3 X X

EMI/RFI shielded assemblies available - consult factory.

*Available in #20 size contact only.

Consult factory for optional threaded coupling.
Consult factory for your custom design cable assemblies and connectors. (See pages 3 & 26)

Part Number to Order

Contact Arrangements

Back
Shell

Style 3

* Please visit the product pages on our website for the most up-to-date product information

601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com

AXI

-C

-X

IELD

NSTALLABLE

ONNECTORS

Specifications

Typical Specifications

Manufacturers Identifications

Maxi-Con-X

Description

Field Installable Connector & Custom Cable Assemblies

Rating

1.35 thru 23.0A, 600V

Conductor Size

#12 Contacts, 12 thru 14 AWG
#16 Contacts, 16 thru 18 AWG
#20 Contacts, 20 thru 24 AWG

Configuration

7 - #12 Contacts
10 - #16 Contacts
18 - #20 Contacts
20 - #20 Contacts

Certification

UL Recognized File #E150822 - 250V
CSA Certified File #181200 - 600V

Material Specifications

Cable Pin/Socket

Mechanical Backshell (Threaded)

Nylon, UL Recognized, Black

Strap

Nylon, UL Recognized, Black

Screws

Stainless Steel

Grommet

Santoprene Rubber, Black

Coupling Ring

Nylon, UL Recognized, Black

Contacts

Brass, Gold over Nickel

Connector Body

Nylon, UL Recognized, Black

O-Ring

Neoprene

Rubber, Black

Optional

Winged Coupling Ring

Nylon, UL Recognized, Black (W/14482)

Cable to Cable

Mechanical Backshell (Threaded)

Nylon, UL Recognized, Black

Grommet

Santoprene Rubber, Black

Strap

Nylon, UL Recognized, Black

Screws

Stainless Steel

Contacts

Brass, Gold over Nickel

Connector Body

Nylon, UL Recognized, Black

Panel Mount

Contacts

Brass, Gold over Nickel

Panel Body

Nylon, UL Recognized, Black

Gasket

Neoprene

Rubber, Black

Hex Nut

Nylon, UL Recognized, Black

Optional

Dust Cap

Santoprene Rubber, Black (Part No. 14295)

Gasket, O-Ring, & Grommet materials are
suitable for -40ºC to +90ºC (-40ºF to +194ºF).
Consult factory for higher temperature requirements.

Mechanical Specifications

Durability

Minimum 300 mate/unmate cycles without mechanical or electrical
failure

Vibration

Coupling rings have overriding locking feature to prevent loosening or
separation of connector

Hex Nut Torque

All series hex nut to withstand 10-12 inch/lb tightening torque

Electrical Specifications

Voltage

600 V

Current

See Electrical Current Rating Chart (Page 27)

Environmental Specifications

Temperature Rating

-40ºC to +115ºC (-40ºF to +239ºF)

Corrosion

300 Hr salt spray contacts

Weathertight

Consult factory with specific application

Molded Cable Assemblies

(See Pages 3 & 26)

Watertight

NEMA 6P, 13: IEC IP67

* Please visit the product pages on our website for the most up-to-date product information

EGA

-C

-X

IELD

NSTALLABLE

ONNECTORS

Cable Pin

23X8X-XXPG-XXX

Matching Mate:
• Panel

24XXX-XXSG-XXX

Panel Mount

24XXX-XXXG-XXX

Matching Mates:
• Cable Pin

23X8X-XXPG-XXX

• Cable Socket

23X8X-XXSG-XXX

Cable Socket

23X8X-XXSG-XXX

Matching Mate:
• Panel

24XXX-XXPG-XXX

P/C Tail Panel Mount

24XXX-XXXG-XXX

Matching Mates:
• Cable Pin

23X8X-XXPG-XXX

• Cable Socket

23X8X-XXSG-XXX

Molded Cable Assemblies

(See pages 3 & 26)

Cable End

Dustcap

24295

601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com

Right Angle

* Please visit the product pages on our website for the most up-to-date product information

EGA

-C

-X

IELD

NSTALLABLE

ONNECTORS

Quick Connect Type

Threaded Type

Dimensions

(Dimensions in brackets are in millimeters)

Molded Cable Assemblies

(See pages 3 & 26)

1.170
[29.7]

0.003 [

0.1]

1.140 [28.9]

Panel Cutout

601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com

Single Key

5 Key

Receptacle

w/Pin

Receptacle

w/Socket

Plug

w/Socket

Plug

w/Pin

5 Key

Receptacle

w/Pin

Plug

w/Socket

* Please visit the product pages on our website for the most up-to-date product information

EGA

-C

-X

IELD

NSTALLABLE

ONNECTORS

Connector Type:

- Cable End

- Panel Mount

Contact Size:

- #20

Contact Style:

- Crimp (Supplied loose)

- P/C Tail .187" (4.7) (Supplied assembled)

- Solder Cup (Supplied assembled)

- P/C Tail .280" (7.1) (Supplied assembled)*

- P/C Tail .335" (8.5) (Supplied assembled)*

Number of Contacts:

Type of Contact:

- Pin

- Socket

Contact Plating:

- Gold over Nickel (Standard)

Grommet Code –
Cable O.D. Range:

-.51 - .56 (12.9 - 14.2)

Back Shell Style:

Mechanical screw-down
cable clamp with grommet
seal and (1) interfacial
“O” ring for cable end.

300

- Panel mount with hex nut

& gasket.

3ES

- 300 with Epoxy

Contact arrangements shown are wiring view of cable end pins/sockets.

Key/keyway shown for orientation only.

X X X X X - X X X G - T 3 X X

*Available in #20 size contact only.

Consult factory for your custom design cable assemblies and connectors. (See pages 3 & 26)

Part Number to Order

Contact Arrangements

Coupling Type

Blank

- Twist Lock

- Threaded

Quick Connect Type

(5 Key)

Cable End w/Pins

Threaded Type

(5 Key)

Cable End w/Socket

Back
Shell

Style 3

Quick Connect Type

(Single Key)

Cable End w/Socket

31-#20

601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com

* Please visit the product pages on our website for the most up-to-date product information

601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com

EGA

-C

-X

IELD

NSTALLABLE

ONNECTORS

Specifications

Typical Specifications

Manufacturers Identifications

Mega-Con-X

Description

Field Installable Connector & Custom Cable Assemblies

Rating

0.9 thru 2.3A, 600V

Conductor Size

20 thru 24 AWG

Configuration

31 - #20 Contacts

Certification

UL Recognized File #E150822 - 250V
CSA Certified File #181200 - 600V

Material Specifications

Cable Pin/Socket

Mechanical Backshell (Threaded)

Nylon, UL Recognized, Black

Strap

Nylon, UL Recognized, Black

Screws

Stainless Steel

Grommet

Santoprene Rubber, Black

Coupling Ring

Nylon, UL Recognized, Black

Contacts

Brass, Gold over Nickel

Connector Body

Nylon, UL Recognized, Black

O-Ring

Neoprene Rubber, Black

Panel Mount

Contacts

Brass, Gold over Nickel

Panel Body

Nylon, UL Recognized, Black

Gasket

Neoprene Rubber, Black

Hex Nut

Nylon, UL Recognized, Black

Gasket, O-Ring, & Grommet materials are
suitable for -40ºC to +90ºC (-40ºF to +194ºF).
Consult factory for higher temperature requirements.

Mechanical Specifications

Durability

Minimum 300 mate/unmate cycles without mechanical or electrical
failure

Vibration

Coupling rings have overriding locking feature to prevent loosening
or separation of connector

Hex Nut Torque

All series hex nut to withstand 10-12 inch/lb tightening torque

Electrical Specifications

Voltage

600V

Current

See Electrical Current Rating Chart (Page 27)

Environmental Specifications

Temperature Rating

-40ºC to +115ºC (-40ºF to +239ºF)

Corrosion

300 Hr salt spray contacts

Weathertight

Consult factory with specific application

Molded Cable Assemblies

(See Pages 3 & 26)

Watertight

NEMA 6P, 13: IEC IP67

* Please visit the product pages on our website for the most up-to-date product information

601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com

-X M

OLDED

ABLE

SSEMBLY

HECK

IST

Note: Please submit a diagram of the color code pin-out, showing which conductors are wired to which
pin position. Be sure to show drain and shield terminations, if needed. Indicate empty pins or spaces to
be molded closed where required. If a drawing assembly is available, please send it also.

Company

Name:

Customer

Name:

Address:

City

State:

Zip:

Phone:

Fax:

Website:

E-mail:

Annual Usage Quantity:

Monthly Usage Quantity:

Does the assembly need to be RoHS compliant?

Yes:

No:

Cable Vendor and Part Number (if available):

Cable Outer Jacket - Color:

Material:

OD:

Number

Conductors:

Conductor

AWG:

Stranding:

Conductor Colors:

Is there a drain wire?

Is the drain wire terminated?

*If the drain wire is terminated, be sure to indicate where on pin-out diagram.

the

cable

shielded?

How?

Foil

Braid

*If the shield is braided, be sure to indicate where on the pin-out diagram.

Will the Customer supply the cable for production?

Cable

Cut

Length:

Overall

Assembly

Length:

Does the Cable Assembly have Environmental Requirements?

If yes, please list them:

Must overmold have a moisture bond to the cable’s outer jacket?

Is the Cable Assembly:

Single ended:

Double Ended:

Do the connectors need to be shielded?

If yes, do they need to be: 180º shield:

OR Shield thru pin:

End “A” Connector Part Number:

Right Angle?

End “B”, will that end need processing?

If yes, indicate below:

Outer jacket strip length:

Inner Conductor strip length:

Tinned?

Does end “B” have any special inclusions? If yes, please list them:

* Please visit the product pages on our website for the most up-to-date product information

601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com

-X E

LECTRICAL

URRENT

ATING

HART

FOR

ONNECTORS

& C

ABLE

SSEMBLIES

CONTACT

SIZE

#12

#16

#20

CONDUCTOR

SIZE - AWG

#12

#14

#16

#18

#20

NUMBER of

CONDUCTORS

1 through 7

1 through 3

4 through 6

7 through 9

1 through 3

4 through 6

1 through 10

11 and 12

1 through 3

4 through 12

1 through 3

4 through 20

21 through 31

1 through 3

4 through 20

21 through 31

CURRENT RATING

23.0A

17.0A

12.75A

11.0A

13.0A

9.75A
8.45A

13.0A

7.5A

10.0A

7.5A

5.6A

2.3A

7.5A

5.6A

2.3A

* Please visit the product pages on our website for the most up-to-date product information

601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com

Molded Cable Assemblies

(See pages 3 & 33)

MIL-E-QUAL

QUIVALENT TO

MIL-C-5015

Cable Socket

CXX 3106A XXXX XX S XXX

Box Receptacle Socket

CXX 3102A XXXX XX S XXX

Cable Cap

4XX96

Receptacle Cap

4XX95

Cable Pin

Box Receptacle Pin

CXX 3102A XXXX XX P XXX

Cable Pin

CXX 3106A XXXX XX P XXX

* Please visit the product pages on our website for the most up-to-date product information

601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com

MIL-E-QUAL

QUIVALENT TO

MIL-C-5015

CONXALL

Molded Equivalent
to MIL-C-5015

Contact Style

- Solder

- Crimp

Shell Type

(See Note 1)

3101A

Cable Receptacle (in-line)
(See Note 3)

3102A

Box Receptacle

3106A

Straight Plug (See Note 2)

Deviations

-300

Weathertight
Option adds:
“O” Ring for plug
(3106A)
Rubber Gasket
for receptacle
(3102A)

-010

Receptacle with (4)
mounting hole rein-
forcement bosses.
Consult factory for
availability.

-310

Same as -010 except
with rubber gasket.

Contacts

- Pin

- Socket

C X X 3 1 0 X A X X X X X X X X X X

Insert Number/Arrangement

All inserts are integrally molded with connector
shells for one piece construction. Contact factory
for alternative W, X, Y or Z insert positions.

Shell/Insert Sizes

10SL -4

16S-1

18 -19

10SL -3

16S-8

20 -7

12S - 3

16 - 10

20 -16

14S - 1

18 - 1

20 -27

14S - 2

18 - 4

20 -29

14S - 5

18 - 8

22 -14

14S - 6

18 - 10

24 -2

14S - 7

18 - 11

24 -28

14S - 9

18 - 12

28 -2
28 -12
28 -21

Note 1 - All plugs and receptacles include crimp or solder

contacts specified.

Note 2 - Straight Plugs include back shell assembly with

cable clamp and bushing.

Note 3 - For overmolded cable construction only. Consult

factory for availability.

Consult factory for your custom design assemblies and connectors. (See pages 3 & 33)

Bushing Sizes Provided

Plug Shell Size

Max. Cable Dia.

10SL, 12S

1/4"

14S

5/16"

16S, 16

7/16"

9/16"

20, 22

5/8"

24, 28

3/4"

Part Number to Order

* Please visit the product pages on our website for the most up-to-date product information

601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com

MIL-E-QUAL

QUIVALENT TO

MIL-C-5015

Specifications

Typical Specifications

Manufacturers Identifications

MIL-E-QUAL

Description

Field Installable Connector & Custom Cable Assemblies

Rating

3.4 thru 23.0A, 600V

Conductor Size

12 thru 20 AWG

Configuration

2 thru 37 Contacts per Mil - C-5015

Certification

UL Recognized File #E150822 - 250V
CSA Certified File #181200-500V

Material Specifications

Cable Pin/Socket

Mechanical Backshell (Threaded)

Nylon, UL Recognized, Black with UV Inhibitor

Strap

Nylon, UL Recognized, Black with UV Inhibitor

Screws

Zinc Plated

Grommet

Santoprene Rubber, Black

Coupling Ring

Nylon, UL Recognized, Black with UV Inhibitor

Contacts

Brass, Standard Silver Plated, Gold Plated Optional

Connector Body

Nylon, UL Recognized, Black with UV Inhibitor

Optional

Connector Cap

Nylon, UL Recognized, Black with UV Inhibitor (4XX96)

O-Ring

Neoprene Rubber, Black

Different Keyways Available
Gold Contacts

Brass, Gold over Nickel

Box Receptacle

Contacts

Brass, Standard Silver Plated, Gold Plated Optional

Receptacle Body

Nylon, UL Recognized, Black with UV Inhibitor

Optional

Receptacle Cap

Nylon, UL Recognized, Black with UV Inhibitor (4XX95)

Gasket

Neoprene Rubber, Black

Gold Contacts

Brass, Gold over Nickel

Extended Bosses
Different Keyways Available

Gasket, O-Ring, & Grommet materials are
suitable for -40ºC to +90ºC (-40ºF to +194ºF).
Consult factory for higher temperature requirements.

Electrical Specifications

Voltage

500 V

Current

See Electrical Current Rating Chart (Page 34)

Environmental Specifications

Temperature Rating

-40ºC to +125ºC (-40ºF to +257ºF)

Corrosion

48 Hr salt spray contacts

Durability

300 mate/unmate cycles minimum

Weathertight

Consult factory with specific application

Molded Cable Assemblies

(See Pages 3 & 33)

Watertight

NEMA 6P, 13: IEC IP67

* Please visit the product pages on our website for the most up-to-date product information

601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com

MIL-E-QUAL

OLDED

ABLE

SSEMBLY

HECK

IST

QUIVALENT TO

MIL-C-5015

Company

Name:

Customer

Name:

Address:

City

State:

Zip:

Phone:

Fax:

Website:

E-mail:

Annual Usage Quantity:

Monthly Usage Quantity:

Does the assembly need to be RoHS compliant?

Yes:

No:

Cable Vendor and Part Number (if available):

Cable Outer Jacket - Color:

Material:

OD:

Number

Conductors:

Conductor

AWG:

Stranding:

Conductor Colors:

Is there a drain wire?

Is the drain wire terminated?

*If the drain wire is terminated, be sure to indicate where on pin-out diagram.

the

cable

shielded?

How?

Foil

Braid

*If the braid is terminated, be sure to indicate where on the pin-out diagram.

Will the Customer supply the cable for production?

Cable

Cut

Length:

Overall

Assembly

Length:

Does the Cable Assembly have Environmental Requirements?

If yes, please list them:

Must overmold have a moisture bond to the cable’s outer jacket?

Is the Cable Assembly:

Single ended:

Double Ended:

Do the connectors need to be shielded?

If yes, do they need to be: 180º shield:

OR Shield thru pin:

End “A” Connector Part Number:

Right Angle?

End “B” Connector Part Number:

Right Angle?

If no conductor on end “B”, will that need processing?

If yes, indicate below:

Outer jacket strip length:

Inner Conductor strip length:

Tinned?

Does end “B” have any special inclusions? If yes, please list them:

* Please visit the product pages on our website for the most up-to-date product information

601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com

OOLING

Manual Crimp Tool

(Single Purpose)

Locator

Manual Crimp Tool

(Multi-contact)

Positioner

Handle

Contact Insertion & Removal Tools

MIL-E-QUAL

LECTRICAL

URRENT

ATING

HART

FOR

ONNECTORS

& C

ABLE

SSEMBLIES

356-XXX Bits 356-1 Handle

* Please visit the product pages on our website for the most up-to-date product information

Contact Crimping and Assembly Procedures:

A. Push cable through connector components, i.e. backshell, grommet, sleeve, and coupling ring.

B. Wire preparation: Strip cable to dimensions shown. Make all cuts square and sharp being careful not to nick wires

when cutting. To prevent stranded wires from fraying it is recommended that ends be tightly twisted and not solder
dipped.

C. Contact crimping tools, use as follows:

Assemble contact locator to tool.

Check tool setting for wire gage to be crimped.

Drop contacts, mating end first into locator so that it rests fully on bottom. Insert stripped lead into contact barrel
until it stops.

Close tool handles completely in one stroke. (The ratchet will not release jaws until tool has completed cycle.)

Inspect crimp to be sure there are no loose strands outside the contact which may short out to an adjacent contact.

D. Contact insertion tools. Place wired contact into proper connectors cavity. Guide tip of the insertion tool so that it starts

at the contact and slides down against the stop. Apply a steady force perpendicular to the contact until it snaps into
position.

601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com

Conductor Strip Lengths

CON-X

MIL-E-QUAL

#20 -3/16

#16 -9/32

#16 -7/32

#12 -7/32

Contact Insertion/Removal Tools

Manual Contact Crimping Tools

Pneumatic Crimping Tools - Consult Factory

Cable Stripping

OOLING

Product not designed to
remove contacts after
insertion. Consult factory
for removal tools.

* Please visit the product pages on our website for the most up-to-date product information