background image

©2004 LEMO USA, Inc.    6/04

If you have any 

questions or

require customer

assistance, please 

contact us directly 

at (800) 444-5366.

LEMO USA, Inc.

635 Park Court, Rohnert Park, CA 94928

P.O. Box 2408, Rohnert Park, CA 94927-2408

(800) 444-5366

  

• (707) 578-8811  •  fax: (707) 578-0869

www.LEMOusa.com

  

•  e-mail: info@lemousa.com

1

1

6

5

8

9

1

4

3

3

2

FH

 

7

3

1

5

5

2

1

3

4

7

3

1

5

Solder

5

2

1

3

4

7

Solder

1.

Strip the cable according to the dimensions
indicated in the table on page 3.  For connectors
with solder contacts, the length L should be
reduced to correspond with interior contact
lengths.

2.

Slide the following onto the cable: 

for 

type D cable clamping

, bend relief if provided, 

collet nut 

, collet 

➂ 

and elbow outlet 

.

for 

type M cable clamping

, bend relief if

provided, collet system 

➁➂➃

, and elbow outlet 

.

In the case of a shielded cable, fold back the
shielding around the whole circumference of the
end of the collet and cut off any surplus.  For type
M cable clamping, position the collet into the pin
of the reducer and position the reducing cone
onto the reducer.

3.

For solder contact, solder the conductors to the
contacts, making sure that the insulator 

and the

cable remain clean.

7

5

2

1

3

4

Crimp

7

3

1

5

Crimp

4.

For crimp contacts, fix the appropriate positioner
into the crimping tool (see catalog) and set the
selector to the number corresponding to the AWG
of the conductor used.  Fit the conductor into the
contact; make sure that the conductor is visible
through the contact's inspection hole.  Slide the
contact-conductor assembly into the open
crimping tool; make sure that the contact is
pushed fully into the positioner. Close the tool.
Remove from crimping tool and check that
conductor is secure in the contact and shows in
the inspection hole.

Type D Cable Clamping

Type M Cable Clamping

Type D Cable Clamping

Type M Cable Clamping

Type D Cable Clamping

Type M Cable Clamping

Type D Cable Clamping

Type M Cable Clamping

B Series - Crimp/Solder Contacts - Elbow Plugs (90º)

B

lemo-assembly-b-elbow-html.html
background image

©2004 LEMO USA, Inc.    6/04

If you have any 

questions or

require customer

assistance, please 

contact us directly 

at (800) 444-5366.

LEMO USA, Inc.

635 Park Court, Rohnert Park, CA 94928

P.O. Box 2408, Rohnert Park, CA 94927-2408

(800) 444-5366

  

• (707) 578-8811  •  fax: (707) 578-0869

www.LEMOusa.com

  

•  e-mail: info@lemousa.com

2

6

9

5

1

7

3

5

4

3

2

1

6

7

F

 

● ●

Connector with type M cable clamping

Fit the collet into the pin of the reducer, position
the reducing cone on the reducer and position the
whole assembly in the elbow outlet. Using the
appropriate tooling (see catalog) to ensure that
internal components do not turn in the housing,
screw on the collet nut 

with appropriate torque

(see page 3).  Fix the bend relief (if provided) onto
the collet nut.

6.

Position the midpiece 

onto the insulator's 

notch.  Fit the pre-assembly into the housing and
position it in the housing's opening.  Slide the
elbow outlet 

into the housing as shown. Screw

on the hex cap 

, with appropriate torque(see

page 3)

.

Connector with type D cable clamping

Fit the collet into the pin of the  elbow outlet 

.

Using the appropriate tooling (see catalog) to
ensure that internal components do not turn in the
housing, screw on the collet nut 

with

appropriate torque (see page 3).  Fix the bend
relief (if provided) onto the collet nut.

Type D Cable Clamping

Type M Cable Clamping

5.

Arrange the contact-conductor assemblies
according to the insert marking, avoiding any
twisting of the conductors.  Fit the contacts gently
into the insulator 

; check that no conductor

overlaps another, and push the contacts into the
insulator.  Check that all the contacts are correctly
located in the insulator: 1) by verifying the
alignment of the contacts at the front of the
insulator and 2) by gently pulling on the insulator;
the contact alignment must remain in correct
position.

lemo-assembly-b-elbow-html.html
background image

©2004 LEMO USA, Inc.    6/04

If you have any 

questions or

require customer

assistance, please 

contact us directly 

at (800) 444-5366.

LEMO USA, Inc.

635 Park Court, Rohnert Park, CA 94928

P.O. Box 2408, Rohnert Park, CA 94927-2408

(800) 444-5366

  

• (707) 578-8811  •  fax: (707) 578-0869

www.LEMOusa.com

  

•  e-mail: info@lemousa.com

3

Cable stripping lengths (mm)

M3

Solder

Crimp

L

S

T

L

S

T

Elbow plugs with cable collet

M3

00

302/303/304

0.5

302/303

0.9

0B

1)

304/305

0.7

306/307/309

2)

0.5

302/303

1.3

304/305

0.9

306/307/308

0.7

310/314/316

0.5

302

2.0

303

1.6

304/305/306/307

1.3

308/310

0.9

312/314/316/318/319

0.7

326/332

0.5

302

3.0

303/304

2.0

305/306/307

1.6

308

1.3
1.3
2.0

310

1.3

312/314/316/318

0.9

320/322/324/326/330

0.7

304

3.0

306/307

2.0

310

1.6

312

1.3

316/320/324/330

0.9

340/348

0.7

302

6.0

304

4.0

310

3.0

314/316

2.0

320

1.6

330/340/348

1.3

350/354/364

0.9

309

S

T

L

Connector

Series

Type

9.5

4

2.5

12.5

4

3.0

18.0

7

3.0

22.0

7

4.0

18.0

7

3.0

22.0

7

4.0

19.0

7

2.5

23.0

7

3.0

25.0

8

3.5

28.0

8

4.0

25.0

8

3.0

28.0

8

4.0

25.0

8

3.0

28.0

8

4.0

27.5

8

2.5

30.0

9

4.0

33.0

9

5.5

30.0

9

3.5

33.0

9

5.5

29.0

9

3.5

31.0

9

4.0

28.0

9

3.0

31.0

9

4.0

28.0

9

3.0

31.0

9

4.0

28.0

9

2.5

35.0

10

4.5

39.0

10

5.5

34.0

10

4.0

38.0

10

5.5

34.0

10

3.5

38.0

10

5.5

33.0

10

3.5

36.0

10

4.0

33.0

10

3.5

36.0

10

4.0

33.0

10

4.0

36.0

10

5.5

33.0

10

3.5

36.0

10

4.0

32.0

10

3.0

36.0

10

4.0

32.0

10

3.0

36.0

10

4.0

41.0

12

4.5

45.0

12

5.5

41.0

12

4.0

45.0

12

5.5

39.0

12

3.5

43.0

12

5.5

39.0

12

3.5

43.0

12

4.0

39.0

12

3.0

43.0

12

4.0

39.0

12

3.0

43.0

12

4.0

70.0

18

7.5

75.0

18

5.5

78.0

18

7.0

75.0

18

4.5

78.0

18

7.0

74.0

18

4.0

77.0

18

5.5

74.0

18

3.5

77.0

18

5.5

74.0

18

3.5

77.0

18

4.0

74.0

18

3.0

77.0

18

4.0

Cable Stripping Lengths & Torque Values

ø contact

(mm)

1B

1)

4B

3B

2B

5B

1)

Maximum hex cap tightening torque

Series

00

0B

1B

2B

3B

4B

5B

0.3

0.6

1

1

1.5

3

5

Torque (Nm)

Maximum collet nut tightening torque

Series

00

0B

1B

2B

2G

3B

4B

5B

0.25 0.5

1.5

2.5

2.5

4

7

10

Torque (Nm)

1Nm = 8.85 lbf-in

Note:

the tolerances on these dimensions
are: L: ± 0.5 mm

S: ± 0.5 mm
T: ± 0.2 mm

Note:

1)

In 0B and 1B series, «L» and «S»

dimensions shall be increased by 2
mm for the largest collet (D56 in 0B
series; D76 in 1B series). In 5B
series, «L» and «S» dimensions
shall be increased by 13 mm for the
largest collet (D25).

2)

Crimp contacts are available only

for connectors fitted with male con-
tacts.

lemo-assembly-b-elbow-html.html
background image

©2004 LEMO USA, Inc.    6/04

If you have any 

questions or

require customer

assistance, please 

contact us directly 

at (800) 444-5366.

LEMO USA, Inc.

635 Park Court, Rohnert Park, CA 94928

P.O. Box 2408, Rohnert Park, CA 94927-2408

(800) 444-5366

  

• (707) 578-8811  •  fax: (707) 578-0869

www.LEMOusa.com

  

•  e-mail: info@lemousa.com

4

Contact Numbering

Contact Numbering Example

Contacts are numbered counterclockwise on the
male insert and clockwise in the female insert, as
viewed from the termination side. Contact number
1 is marked with a half circle.  

1

3

4

4

3

2

1

Male Insert

Female Insert

2