NORTH AMERICA

Headquarters:
6801 Haggerty Road, 
Canton, MI 48187, USA 
734.983.1000
888.942.9152

El Paso Branch:
12 Leigh Fisher Blvd., 
El Paso, Texas 79906, USA 
915.778.5373

ASIA & SOUTH AMERICA

Sincom:
Singapore Component Pt e. Ltd.
79 Anson Road #06-01
Singapore 079906
656.226.6910

Japan:
World Headquarters:
Component Operations:
1500 Mishuku,Susono-City
Shizuoka-Pref.
410-1194 JAPAN
81.55.965.3026

EUROPE

Component Center:
Frankfurt: 
Kurhessenstrasse 15, 
64546 
Morfelden-Walldorf, GERMANY 
49.6105.99150

Engineering Center:
Robert Bosch-Strasse 43
50769
Koln, GERMANY 
49.221.59.7990

Hemel Hempstead:
Unit 1 The Willows, Mark Road
Hemel Hempstead, Hertfordshire 
HP2 7AU  UNITED KINGDOM 
44.1442.29.2400

Belgium:
Bedrijfsstraat 1220, 
3660 Opglabbeek, BELGIUM 
32.89.85.2140

Barcelona:
Gran Via Corts Catalanes 184 
Atico 2A, 08038 
Barcelona, SPAIN 
34.934.329.200

Gothenberg:
Exportgatan 38 B 
422 46 
Hisings Backa, SWEDEN 
46.31.742.0600

Torino:
Via Leonardo da Vinci 29
10095 Grugliasco
Torino, ITALY 
39.11.780.4848

www.yazaki-na.com

888.942.9152

Final_covers  4/16/04  9:17 AM  Page 1

Y A Z A K I   E N G I N E E R I N G   S T A N D A R D   C O N N E C T O R S

Y A Z A K I   E N G I N E E R I N G   S T A N D A R D   C O N N E C T O R S

Yazaki’s YESC Series has evolved from decades of

intensive design refinement. As the world’s largest

supplier of vehicle power and data networks and

associated components, Yazaki is uniquely 

qualified to deliver leading-edge

connector solutions. The 

company continues to provide

these innovative systems to 

automotive customers around 

the world, for vehicles of

virtually every description. 

The YESC Series represents an

important connector resource,

delivering

enhanced network performance in a broad range of

applications. Standards, hybrids, custom 

designs; sealed or unsealed – Yazaki has the 

connector system to meet your requirements. 

Final_covers  4/16/04  9:34 AM  Page 2

C O N T E N T S

0.64 SERIES 

1.5 SERIES 

2.8 SERIES 

6.3 SERIES 

HYBRID
SERIES

HEADER
SERIES

SPECIALTY
SERIES

0.64 x 0.64 UNSEALED

0.64 x 0.64 SEALED

1.5 x 0.8 UNSEALED

1.5 x 0.8 SEALED

P A G E

2.8 x 0.8 UNSEALED

2.8 x 0.8 SEALED

6.3 x 0.8 UNSEALED

6.3 x 0.8 SEALED

HYBRID

HEADER

1 – 6

7 – 12

13 – 20

21 - 28

29 - 36

37 - 42

43 - 46

47 - 52

53 – 58

59 – 64

TERMINAL
REMOVAL

TERMINAL REMOVAL

79-82

INDEX

INDEX

83-87

SPECIALTY UNSEALED

SPECIALTY SEALED

65-70

71-78

Yazaki is a premier provider

of innovative, robust

power and data networks

that are flexible, easily

configurable and cost

competitive. Our global

reach, along with our

collaborative approach 

and in-depth vehicle-

launch support, give Yazaki

customers an

unprecedented resource 

for their power and 

data system needs.

Our benchmark product
quality – in connector
systems, wire harnesses,
electronics, and IP displays –
delivers exceptional value
and marketplace strength 
to our customers.

Yazaki products, manufactured in plants on six continents,

help power one out of every three passenger vehicles on the

road, worldwide. That translates into more than 18 million

connectors and 110 million terminals every day. Our

leadership position reflects a commitment to excellence that

has made Yazaki the industry’s most innovative provider of

power and data system components. 

From our three design centers in North America, Japan and

Europe, Yazaki advances the evolution of these critical

automotive components, providing connectivity solutions that

contribute to greater customer satisfaction. Our design centers

apply specialized engineering expertise to the specific needs of

vehicle manufacturers and their tier-supply partners. 

The result: Yazaki’s global customers are assured of vehicle

power and data solutions that deliver highly 

effective solutions to real-world challenges.

TM

UNSEALED

S

Y S T E M

F

E AT U R E S

• Wide Range of Advanced Connectors Available Immediately

The YESC Series includes a full range of connector systems in stock – and available for 
immediate delivery worldwide – for virtually any vehicle application.

• USCAR / ISO Standard Compliant

Terminal blade sizes are in accordance with USCAR and ISO standards 
(0.64 x 0.64, 1.5 x 0.8, 2.8 x 0.8, 6.3 x 0.8).

• Terminal Position Assurance Device

Yazaki’s Terminal Position Assurance Device is available front-loaded and preset 
to the connector housing.

• Connector Position Assurance Device

The Connector Position Assurance Device is available preset to the female 
terminal connector housing.

• Wire Gauges for Every Application

The YESC Series is compatible with a wide range of 
both US (AWG) and metric (mm

2

) wire sizes.

TERMINAL (MALE)

CPA

WIRE SEAL (SEALED ONLY)

TERMINAL (FEMALE)

HOUSING (FEMALE)

INTERFACE SEAL

TPA (FEMALE)

TPA (MALE)

HOUSING (MALE)

WIRE SEAL (SEALED ONLY)

TERMINAL (MALE)

TERMINAL (FEMALE)

HOUSING (FEMALE)

TPA (FEMALE)

TPA (MALE)

HOUSING (MALE)

SEALED

1

0.64 SERIES 
UNSEALED

2

0 . 6 4   x   0 . 6 4

u n s e a l e d   c o n n e c t i o n   s y s t e m

C o n s t r u c t i o n

S p e c i f i c a t i o n s

Connector

PBT + GF

Material                          

Male Terminal

Copper Alloy (Sn/Au Plate)

Female Terminal 

Copper Alloy (Sn/Au Plate)

Operating Temperature Range

-40°C ~100°C (120°C max temp.) (USCAR Class II)

Current Capacity

(See Chart)

Voltage Drop

20m

Ω

Max (Term./Term.) (Crimp-To-Crimp)

Isolation Resistance

500VDC, 20M

Ω

Min

Dielectric Resistance

1000VAC (1 min.)

Applicable Wire Size

22AWG ~ 18AWG (0.22mm

2

~ 0.76mm

2

)

Terminal Pitch

Horizontal: 2.54mm; Vertical: 2.54mm

Terminal-to-Connector Retention Force

75N Min

Connector-to-Connector Retention Force

110N Min

SIDE SPACER, F

TERMINAL, M

TERMINAL, F

HOUSING, M

SIDE SPACER, M

HOUSING, F

C u r r e n t   R a t i n g   C u r v e   ( R e f e r e n c e   O n l y )

This data is based on single 

circuit/connector evaluation. Data

should be used as reference only.

Appropriate derating should be

considered based upon specific

application requirements.

150

140

130

120

110

100

90

80

70

60

50

40

30

20

10

0

0

2

4

6

8

10

12

14

16

18 

Current (A)

Temperature: Rise Over Ambient (ROA)

vs.

Current

Temperature (ROA) (˚C)

18 AWG

wire

u n s e a l e d   c o n n e c t i o n   s y s t e m

0 . 6 4   x   0 . 6 4

3

T e r m i n a l

Male Terminal

Material: Copper Alloy

Thickness: t=0.3

Material: Copper Alloy 

Thickness: t=0.25

R e t a i n e r   C l i p / B r a c k e t   D i m e n s i o n s

Part Number

Panel Hole Requirements

7047-9580 (Ref)

6.5mm

UNIT: mm

UNIT: mm

Applicable Wire Size

Description

Part Number

Plating

Europe (mm

2

)

U.S.A. (AWG)

Japan (mm

2

)

7114-4720-02

Sn

0.35

22

0.3

7114-4721-02

Sn

0.5 ~ 0.75

20 ~ 18

0.5 ~ 0.85

Male Terminal

7114-4720-08

Au

0.35

22

0.3 

7114-4721-08

Au

0.5 ~ 0.75

20 ~ 18

0.5 ~ 0.85

7116-4720-02

Sn

0.35

22

0.3

7116-4721-02

Sn

0.5 ~ 0.75

20 ~ 18

0.5 ~ 0.85

Female Terminal

7116-4720-08

Au

0.35

22

0.3 

7116-4721-08

Au

0.5 ~ 0.75

20 ~ 18

0.5 ~ 0.85

Female Terminal

0.64

0.80

25.50

2.40

1.90

16.50

3.20

0.90

R 0.

 80

10.05

5.85

2.55

4.30

7.20

10.005

R 0.

 80

0.90

2.40

4

0 . 6 4   x   0 . 6 4

u n s e a l e d   c o n n e c t i o n   s y s t e m

* A p p l i c a b l e   T e r m i n a l   R e m o v a l   T o o l / D i m e n s i o n s

Refer to Page 80 for YESC Terminal Removal Tool.
Order Number: 49YA000105.

P a r t   N u m b e r  

S u m m a r y   C h a r t

Terminal

Part Name

Male

Female

7114-4720-02

7116-4720-02

7114-4721-02

7116-4721-02

7116-4721-08

7116-4720-08

7116-4721-08

7116-4721-08

Applicable Clip

7047-9580 (Ref)

N/A

Pole 

Polarity

Color

Male Part #

Female Part #

Female Part #

(w/CPA)

4

A

Light Grey

7282-6560-40

7283-6386-40

7283-6560-40

6

A

Light Grey

7282-6561-40

7283-6387-40

7283-6561-40

8

A

Light Grey

7282-8870-40

7283-8873-40

7283-8872-40

12

A

Light Grey

7282-7696-40

7283-7696-40

7283-7697-40

20

A

Light Grey

7282-6568-40

7283-6388-40

7283-6568-40

5

18.55

27.75

21.30

18.55

17.65

21.30

18.55

12.95

21.30

14.60

17.63

21.30

14.60

12.95

21.30

20.15

39.60

20.75

20.15

39.60

15.65

16.10

38.50

20.75

16.10

38.50

15.65

4

6

8

12

20

u n s e a l e d   c o n n e c t i o n   s y s t e m

0 . 6 4   x   0 . 6 4

H o u s i n g   M a t e r i a l :   P B T + G F

UNIT: mm

Poles

Male Housing

Female Housing 

7282-6560-40

7283-6386-40

7282-6561-40

7283-6387-40

7282-8870-40

7283-8873-40  

7282-7696-40

7283-7696-40

7282-6568-40

7283-6388-40

6

N O T E S

7

0.64 SERIES 
SEALED 

0 . 6 4   x   0 . 6 4

s e a l e d   c o n n e c t i o n   s y s t e m

8

C o n s t r u c t i o n

S p e c i f i c a t i o n s

Connector

PBT + GF

Material                          

Male Terminal

Copper Alloy (Sn/Au Plate)

Female Terminal 

Copper Alloy (Sn/Au Plate)

Operating Temperature Range

-40°C ~125°C (145°C max temp.) (USCAR Class III)

Current Capacity

(See Chart)

Voltage Drop

20m

Ω

Max (Term./Term.) (Crimp-To-Crimp)

Isolation Resistance

500VDC, 20M

Ω

Min

Dielectric Resistance

1000VAC (1 min.)

Applicable Wire Size

22AWG ~ 18AWG (0.22mm

2

~ 0.76mm

2

)

Terminal Pitch

Horizontal: 2.54mm; Vertical: 2.54mm

Sealing Performance (Air Leak Pressure)

48kPa Min (Pre-Heat Soak); 28kPa (Post-Heat Soak)

Terminal-to-Connector Retention Force

75N Min

Connector-to-Connector Retention Force

110N Min

HOUSING, F

SIDE SPACER, F

TERMINAL, M

SIDE SPACER, M

HOUSING, M

TERMINAL, F

MAT SEAL, M

SHROUD, M

MAT SEAL, F

CPA (Optional)

C u r r e n t   R a t i n g   C u r v e   ( R e f e r e n c e   O n l y )

This data is based on single 

circuit/connector evaluation. Data

should be used as reference only.

Appropriate derating should be

considered based upon specific

application requirements.

150

140

130

120

110

100

90

80

70

60

50

40

30

20

10

0

0

2

4

6

8

10

12

14

16

18 

Current (A)

Temperature: Rise Over Ambient (ROA)

vs.

Current

Temperature (ROA) (˚C)

18 AWG

wire

s e a l e d   c o n n e c t i o n   s y s t e m

0 . 6 4   x   0 . 6 4

9

T e r m i n a l

Male Terminal

Female Terminal

2.40

1.90

16.50

Material: Copper Alloy

Thickness: t=0.3

Material: Copper Alloy 

Thickness: t=0.25

UNIT: mm

Applicable Wire Size

Description

Part Number

Plating

Europe (mm

2

)

U.S.A. (AWG)

Japan (mm

2

)

7114-4720-02

Sn

0.35

22

0.3

7114-4721-02

Sn

0.5 ~ 0.75

20 ~ 18

0.5 ~ 0.85

Male Terminal

7114-4720-08

Au

0.35

22

0.3 

7114-4721-08

Au

0.5 ~ 0.75

20 ~ 18

0.5 ~ 0.85

7116-4720-02

Sn

0.35

22

0.3

7116-4721-02

Sn

0.5 ~ 0.75

20 ~ 18

0.5 ~ 0.85

Female Terminal

7116-4720-08

Au

0.35

22

0.3 

7116-4721-08

Au

0.5 ~ 0.75

20 ~ 18

0.5 ~ 0.85

R e t a i n e r   C l i p / B r a c k e t   D i m e n s i o n s

3.20

0.90

R 0.

 80

10.05

5.85

2.55

4.30

7.20

10.005

R 0.

 80

Part Number

Panel Hole Requirements

7047-9580 (Ref)

6.5mm

UNIT: mm

0.64

0.80

25.50

0.90

2.40

10

0 . 6 4   x   0 . 6 4

s e a l e d   c o n n e c t i o n   s y s t e m

* A p p l i c a b l e   T e r m i n a l   R e m o v a l   T o o l / D i m e n s i o n s

Refer to Page 80 for YESC Terminal Removal Tool.
Order Number: 49YA000105.

P a r t   N u m b e r  

S u m m a r y   C h a r t

Terminal

Part Name

Male

Female

7114-4720-02

7116-4720-02

7114-4721-02

7116-4721-02

7116-4721-08

7116-4720-08

7116-4721-08

7116-4721-08

Applicable Clip

7047-9580 (Ref)

N/A

Pole 

Polarity

Color

Male Part #

Female Part #

Female Part #

(w/CPA)

2

A

Black

7282-6075-30

7283-6078-30

7283-6076-30

11

17.60

14.10

26.80

15.95

13.50

42.25

2

s e a l e d   c o n n e c t i o n   s y s t e m

0 . 6 4   x   0 . 6 4

H o u s i n g   M a t e r i a l :   P B T + G F

UNIT: mm

Poles

Male Housing

Female Housing 

7282-6075-30

7283-6078-30

12

N O T E S

13

1.5 SERIES 
UNSEALED 

1 . 5   x   0 . 8

u n s e a l e d   c o n n e c t i o n   s y s t e m

14

C o n s t r u c t i o n

TERMINAL, F

HOUSING, F

PRE-SET SECONDARY

TERMINAL LOCK (TPA), F

PRE-SET SECONDARY

TERMINAL LOCK (TPA), M

TERMINAL, M

HOUSING, M

S p e c i f i c a t i o n s

Connector

HPA

Material                          

Male Terminal

Copper Alloy (Sn/Au Plate)

Female Terminal 

Copper Alloy (Sn/Au Plate)

Operating Temperature Range

-40°C ~125°C (145°C max temp.) (USCAR Class III)

Current Capacity

(See Chart)

Voltage Drop

10m

Ω

Max (Term./Term.) (Crimp-To-Crimp)

Isolation Resistance

500VDC, 20M

Ω

Min

Dielectric Resistance

1000VAC (1 min.)

Applicable Wire Size

22AWG ~ 16AWG (0.35mm

2

~ 1.0mm

2

)

Terminal Pitch

Horizontal: 3.50mm; Vertical: 6.50mm

Terminal-to-Connector Retention Force

90N Min

Connector-to-Connector Retention Force

110N Min

C u r r e n t   R a t i n g   C u r v e   ( R e f e r e n c e   O n l y )

This data is based on single 

circuit/connector evaluation. Data

should be used as reference only.

Appropriate derating should be

considered based upon specific

application requirements.

0.35mm

2

rating curve not shown.

Current capability of terminal exceeds

capacity of wire.

0.5mm

2

wire

1.0mm

2

wire

150

140

130

120

110

100

90

80

70

60

50

40

30

20

10

0

0

5

10

15

20

25

30

35

40

45 

Current (A)

Temperature: Rise Over Ambient (ROA)

vs.

Current

Temperature (ROA) (˚C)

u n s e a l e d   c o n n e c t i o n   s y s t e m

1 . 5   x   0 . 8

15

T e r m i n a l

Male Terminal

Female Terminal

1.50

0.80

25.50

20.55

2.85

2.60

Material: Copper Alloy

Thickness: t=0.3

Material: Copper Alloy 

Thickness: t=0.25

R e t a i n e r   C l i p / B r a c k e t   D i m e n s i o n s

Part Number

Panel Hole Requirements

7047-9580 (Ref)

6.5mm

UNIT: mm

UNIT: mm

Applicable Wire Size

Description

Part Number

Plating

Europe (mm

2

)

U.S.A. (AWG)

Japan (mm

2

)

7114-4100-02

Sn

0.35 ~ 0.5

22 ~ 20

0.3 ~ 0.5

7114-4101-02

Sn

0.75 ~ 1.0

18 ~ 16

0.85 ~ 1.25

7114-4100-08

Au

0.35 ~ 0.5

22 ~ 20

0.3 ~ 0.5

7114-4101-08

Au

0.75 ~ 1.0

18 ~ 16

0.85 ~ 1.25

7116-4100-02

Sn

0.35 ~ 0.5

22 ~ 20

0.3 ~ 0.5

7116-4101-02

Sn

0.75 ~ 1.0

18 ~ 16

0.85 ~ 1.25

7116-4100-08

Au

0.35 ~ 0.5

22 ~ 20

0.3 ~ 0.5

7116-4101-08

Au

0.75 ~ 1.0

18 ~ 16

0.85 ~ 1.25

Male Terminal

Female Terminal

3.20

0.90

R 0.

 80

10.05

5.85

2.55

4.30

7.20

10.005

R 0.

 80

0.90

2.40

1 . 5   x   0 . 8

u n s e a l e d   c o n n e c t i o n   s y s t e m

16

* A p p l i c a b l e   T e r m i n a l   R e m o v a l   T o o l / D i m e n s i o n s

Refer to Page 80 for YESC Terminal Removal Tool.

Order Number: X39899-J374.

P a r t   N u m b e r  

S u m m a r y   C h a r t

Terminal

Part Name

Male

Female

7114-4100-02

7116-4100-02

7114-4101-02

7116-4101-02

7114-4100-08

7116-4100-08

7114-4101-08

7116-4101-08

Applicable Clip

7047-9580 (Ref)

N/A

Pole 

Polarity

Color

Male Part #

Female Part #

Female Part #

Delete Cap

(w/CPA)

2

A

Light Grey

7282-5530-40

7283-5530-40

7283-5904-40

7282-5555-40

2

A

Orange

7282-5530-50

7283-5530-50

2

B

Green

7282-5680-60

7283-5680-60

2

B

Yellow

7282-5680-70

7283-5680-70

3

A

Light Grey

7282-5539-40

7283-5539-40

7283-5905-40

4

A

Light Grey

7282-5531-40

7283-5531-40

7283-5906-40

4

A

Yellow

7282-5531-70

7283-5531-70

4

A

Orange

7282-5531-50

7283-5531-50

4

B

Green

7282-5688-60

7283-6474-60

7283-6475-60

6

A

Light Grey

7282-5532-40

7283-5532-40

7283-5907-40

7282-5944-40

8

A

Light Grey

7282-5538-40

7283-5538-40

7283-5908-40

10

A

Light Grey

7282-5533-40

7283-5533-40

7283-5909-40

7282-8499-40

10

A

Yellow

7282-5533-70

7283-5533-70

10

B

Green

7282-5683-60

7283-5683-60

12

A

Light Grey

7282-5540-40

7283-5540-40

7283-5940-40

16

A

Green

7282-5534-60

7283-5534-60

7283-5941-60

7282-5690-60

16

B

Blue

7282-5535-90

7283-5535-90

16

C

Light Grey

7282-5536-40

7283-5536-40

18.85

14.70

24.70

18.85

14.70

24.70

19.80

15.65

38.30

19.80

15.65

38.30

26.95

24.70

14.70

25.35

16.70

24.70

25.35

24.70

14.70

17.85

16.60

24.70

26.50

19.15

38.30

26.50

15.65

38.30

19.80

19.15

38.30

u n s e a l e d   c o n n e c t i o n   s y s t e m

1 . 5   x   0 . 8

17

2

2

3

4

4

6

H o u s i n g   M a t e r i a l :   H P A

UNIT: mm

Poles

Male Housing

Female Housing 

7282-5530-40

7283-5530-40

7282-5680-60

7283-5680-60

7282-5539-40

7283-5539-40

7282-5531-40

7283-5531-40

7282-5688-60

7283-6474-60

7282-5532-40

7283-5532-40 

26.50

15.65

38.30

26.55

35.00

38.30

26.55

24.50

38.30

22.65

33.60

26.60

22.65

33.60

26.60

26.55

35.00

38.30

22.65

26.60

26.60

22.65

23.10

26.60

22.65

23.10

26.60

26.55

24.50

38.30

26.55

28.00

38.30

1 . 5   x   0 . 8

u n s e a l e d   c o n n e c t i o n   s y s t e m

18

H o u s i n g   M a t e r i a l :   H P A

8

10

10

12

16

16

UNIT: mm

26.50

22.65

38.30

24.35

19.60

24.70

Poles

Male Housing

Female Housing 

7282-5538-40 7283-5538-40

7282-5533-40

7283-5533-40

7282-5683-60

7283-5683-60

7282-5540-40

7283-5540-40

7282-5534-60

7283-5534-60

7282-5535-90

7283-5535-90 

19

16

u n s e a l e d   c o n n e c t i o n   s y s t e m

1 . 5   x   0 . 8

H o u s i n g   M a t e r i a l :   H P A

UNIT: mm

26.55

35.00

38.30

33.60

22.65

26.60

Poles

Male Housing

Female Housing 

7282-5536-40 7283-5536-40

20

N O T E S

0

1.5 SERIES 
SEALED

21

1 . 5   x   0 . 8

s e a l e d   c o n n e c t i o n   s y s t e m

22

C o n s t r u c t i o n

PRE-SET SECONDARY

TERMINAL LOCK (TPA)

TERMINAL, M

PRE-SET SECONDARY

TERMINAL LOCK (TPA)

HOUSING, M

INDIVIDUAL

WIRE SEAL

TERMINAL, F 

PRE-SET
    SECONDARY HOUSING LOCK

(CPA) (OPTIONAL)

INDIVIDUAL

WIRE SEAL

HOUSING, F

INTERFACE SEAL

S p e c i f i c a t i o n s

Connector

HPA

Material                          

Male Terminal

Copper Alloy (Sn/Au Plate)

Female Terminal 

Copper Alloy (Sn/Au Plate)

Operating Temperature Range

-40°C ~125°C (145°C max temp.) (USCAR Class III)

Current Capacity

(See Chart)

Voltage Drop

10m

Ω

Max (Term./Term.) (Crimp-To-Crimp)

Isolation Resistance

500VDC, 20M

Ω

Min

Dielectric Resistance

1000VAC (1 min.)

Applicable Wire Size

22AWG ~ 16AWG (0.35mm

2

~ 1.0mm

2

)

Terminal Pitch

Horizontal: 5.50mm; Vertical: 6.50mm

Sealing Performance (Air Leak Pressure)

48kPa Min (Pre-Heat Soak); 28kPa (Post-Heat Soak)

Terminal-to-Connector Retention Force

90N Min

Connector-to-Connector Retention Force

110N Min

C u r r e n t   R a t i n g   C u r v e   ( R e f e r e n c e   O n l y )

0.5mm

2

wire

1.0mm

2

wire

150

140

130

120

110

100

90

80

70

60

50

40

30

20

10

0

0

5

10

15

20

25

30

35

40

45 

Current (A)

Temperature: Rise Over Ambient (ROA)

vs.

Current

Temperature (ROA) (˚C)

This data is based on single 

circuit/connector evaluation. Data

should be used as reference only.

Appropriate derating should be

considered based upon specific

application requirements.

0.35mm

2

rating curve not shown.

Current capability of terminal exceeds

capacity of wire.

s e a l e d   c o n n e c t i o n   s y s t e m

1 . 5   x   0 . 8

23

3.20

0.90

R

 0

. 8

0

10.05

5.85

2.55

4.30

7.20

10.005

R 0.

 80

2.85

19.85

2.60

1.50

0.80

26.80

5.40

5.40

8.70

7.10

Applicable Wire Size

Description

Part Number

Plating

Europe (mm

2

)

U.S.A. (AWG)

Japan (mm

2

)

7114-4102-02

Sn

0.35 ~ 0.5

22 ~ 20

0.3 ~ 0.5

7114-4103-02

Sn

0.75 ~ 1.0

18 ~ 16

0.85 ~ 1.25

Male Terminal

7114-4102-08

Au

0.35 ~ 0.5

22 ~ 20

0.3 ~ 0.5

7114-4103-08

Au

0.75 ~ 1.0

18 ~ 16

0.85 ~ 1.25

7116-4102-02

Sn

0.35 ~ 0.5

22 ~ 20

0.3 ~ 0.5

7116-4103-02

Sn

0.75 ~ 1.0

18 ~ 16

0.85 ~ 1.25

Female Terminal

7116-4102-08

Au

0.35 ~ 0.5

22 ~ 20

0.3 ~ 0.5

7116-4103-08

Au

0.75 ~ 1.0

18 ~ 16

0.85 ~ 1.25

T e r m i n a l

C a b l e   S e a l

Male Terminal

Female Terminal

Material: Copper Alloy

Thickness: t=0.3

Material: Copper Alloy 

Thickness: t=0.25

R e t a i n e r   C l i p / B r a c k e t   D i m e n s i o n s

Description

Part Number

Color

Material

Wire O.D. Range

7158-3030-50

Red

Silicone

1.19 

~ 

1.70

Cable Seal

7158-3031-90

Blue

Silicone

1.60 

~ 

2.34

Unused Cavity Plug

7158-3032-60

Green

Silicone

N/A

Part Number

Panel Hole Requirements

7047-9580 (Ref.)

6.5mm

UNIT: mm

UNIT: mm

UNIT: mm

0.90

2.40

1 . 5   x   0 . 8

s e a l e d   c o n n e c t i o n   s y s t e m

24

Part Name

Male

Female

7114-4102-02

7116-4102-02

7114-4103-02

7116-4103-02

Terminal

7114-4102-08

7116-4102-08

7114-4103-08

7116-4103-08

7158-3030-50

Cable Seal

7158-3031-90

Unused Cavity Plug

7158-3032-60

Applicable Clip

N/A

7047-9580 (Ref)

P a r t   N u m b e r  

S u m m a r y   C h a r t

* Applicable Terminal Removal Tool/Dimensions 

Refer to Page 80 for YESC Terminal Removal Tool.
Order Number: X39899-J374.

Pole 

Polarity

Color

Male Part #

Female Part #

Female Part #

Delete Cap

Description

(w/CPA)

2

A

Black

7282-5548-30

7283-5548-30

7283-5549-30

7283-5692-30

2

B

Dark Grey

7282-5558-10

7283-5558-10

7283-5559-10

2

B

Light Grey

7283-5558-40

7283-5559-40

2

Black/Direct only

7283-5689-30

2

Dark Grey/Direct only

7283-6432-10

2

Natural/Direct only

7283-6433

2

Light Grey/Direct only

7283-6434-40

2

Black/Direct only

7283-5967-30

3

A

Black

7282-5541-30

7283-5541-30

7283-5542-30

7134-4482-30

3

B

Dark Grey

7282-5691-10

7283-5691-10

7283-5880-10

3

Black/Direct only

7283-5537-30

4

2-Row A

Dark Grey

7282-5543-10

7283-5543-10

7283-5544-10

4

2-Row B

Black

7282-5889-30

7283-5889-30

4

2-Row B

Blue

7282-5889-90

7283-5889-90

4

1-Row A

Black

7283-5885-30

7283-5886-30

5

A

Black

7283-5547-30

7283-5550-30

7234-4481-30

6

A

Dark Grey

7282-5553-10

7283-5553-10

7283-5554-10

6

A

Black

7282-5553-30

7283-5553-30

7283-5554-30

8

A

Dark Grey

7282-5684-10

7283-5684-10

7283-5685-10

8

A

Black

7282-5684-30

7283-5684-30

7283-5685-30

10

2-Row A

Black

7282-5946-30

7283-5946-30

7283-5947-30

10

2-Row B

Dark Grey, #1 Pin Neg.

7283-5694-10

10

2-Row B

Light Grey, #1 Pin Neg.

7283-5948-40

7283-5694-40

10

2-Row B

Dark Grey, #5 & #9 Pin Neg.

7283-5695-10

10

2-Row B

Black, #5 & #9 Pin Neg.

7283-5695-30

10

2-Row B

Black, #1 & #5 Pin Neg.

7283-6472-30

7283-6473-30

10

5-Row A

Black/ PBT Material

7283-6478-30

7283-6479-30

12

A

Dark Grey

7283-5545-10

7283-5546-10

7282-5545-10

12

A

Black

7282-5545-30

7283-5545-30

7283-5546-30

18

A

Black

7282-6493-30

7283-6493-30

25

26.25

23.00

33.45

26.25

23.00

33.45

15.20

33.45

24.60

23.82

19.00

35.45

26.00

19.00

35.45

23.82

19.00

35.45

22.25

19.70

42.00

22.25

19.70

42.00

2

2

2

2

2

2

s e a l e d   c o n n e c t i o n   s y s t e m

1 . 5   x   0 . 8

H o u s i n g   M a t e r i a l :   H P A

UNIT: mm

N/A

Poles

Male Housing

Female Housing 

7282-5548-30

7283-5548-30

7282-5558-10

7283-5558-10

7283-5689-30

7283-6432-10

7283-6433

7283-6434-40

N/A

N/A

N/A

26

28.50

26.25

33.45

22.97

16.70

31.45

25.80

34.50

33.45

30.00

22.20

46.35

34.50

25.80

33.45

21.00

24.50

33.45

33.45

28.50

26.25

22.25

25.20

42.00

30.00

22.20

46.35

22.25

25.20

42.00

2

3

3

3

4

4

1 . 5   x   0 . 8

s e a l e d   c o n n e c t i o n   s y s t e m

H o u s i n g   M a t e r i a l :   H P A

UNIT: mm

Poles

Male Housing

Female Housing 

7283-5967-30

7282-5541-30

7283-5541-30

7282-5691-10 7283-5691-10

7283-5537-30

7282-5543-10

7283-5543-10

7282-5889-30

7283-5889-30

N/A

N/A

N/A

27

30.00

28.20

46.35

52.90

35.45

22.80

34.10

41.70

33.45

N/A

34.50

31.70

33.45

41.70

34.10

33.45

36.00

37.40

33.45

26.25

34.00

33.45

30.00

38.20

46.35

30.00

33.70

46.35

4

6

8

10

10

10

s e a l e d   c o n n e c t i o n   s y s t e m

1 . 5   x   0 . 8

H o u s i n g   M a t e r i a l :   H P A

UNIT: mm

Poles

Male Housing

Female Housing 

7283-5885-30

7282-5553-10 7283-5553-10

7282-5684-10

7283-5684-10

7282-5946-30

7283-5946-30

7283-5948-40

7283-6478-30

N/A

N/A

1 . 5   x   0 . 8

s e a l e d   c o n n e c t i o n   s y s t e m

28

36.00

48.40

33.45

30.00

44.70

46.35

12

H o u s i n g   M a t e r i a l :   H P A

UNIT: mm

Poles

Male Housing

Female Housing 

7282-5545-10

7283-5545-10

29

2.8 SERIES 
UNSEALED 

30

2 . 8   x   0 . 8

u n s e a l e d   c o n n e c t i o n   s y s t e m

C o n s t r u c t i o n

S p e c i f i c a t i o n s

Connector

HPA

Material                          

Male Terminal

Copper Alloy (Sn Plate)

Female Terminal 

Copper Alloy (Sn Plate)

Operating Temperature Range

-40°C ~125°C (145°C max temp.) (USCAR Class III)

Current Capacity

(See Chart)

Voltage Drop

10m

Ω

Max (Term./Term.) (Crimp-To-Crimp)

Isolation Resistance

500VDC, 20M

Ω

Min

Dielectric Resistance

1000VAC (1 min.)

Applicable Wire Size

22AWG ~ 14AWG (0.35mm

2

~ 2.5mm

2

)

Terminal Pitch

Horizontal: 5.00mm; Vertical: 6.80mm

Terminal-to-Connector Retention Force

90N Min

Connector-to-Connector Retention Force

110N Min

C u r r e n t   R a t i n g   C u r v e   ( R e f e r e n c e   O n l y )

0.5mm

2

wire

2.5mm

2

wire

150

140

130

120

110

100

90

80

70

60

50

40

30

20

10

0

0

10

20

30

40

50

60

Current (A)

Temperature (ROA) (˚C)

Temperature: Rise Over Ambient (ROA)

vs.

Current

This data is based on single 

circuit/connector evaluation. Data

should be used as reference only.

Appropriate derating should be

considered based upon specific

application requirements.

0.35mm

2

rating curve not shown.

Current capability of terminal exceeds

capacity of wire.

TERMINAL, F

HOUSING, F

PRE-SET SECONDARY

TERMINAL LOCK (TPA), F

PRE-SET SECONDARY

TERMINAL LOCK (TPA), M

TERMINAL, M

HOUSING, M

u n s e a l e d   c o n n e c t i o n   s y s t e m

2 . 8   x   0 . 8

31

T e r m i n a l

Male Terminal

Female Terminal

2.80

0.80

27.40

4.10

3.10

19.75

Material: Copper Alloy

Thickness: t=0.3

Material: Copper Alloy 

Thickness: t=0.3

R e t a i n e r   C l i p / B r a c k e t   D i m e n s i o n s

3.20

0.90

R 0.

 80

10.05

5.85

2.55

4.30

7.20

10.005

R 0.

 80

Part Number

Panel Hole Requirements

7047-9580 (Ref)

6.5mm

UNIT: mm

UNIT: mm

Applicable Wire Size

Description

Part Number

Plating

Europe (mm

2

)

U.S.A. (AWG)

Japan (mm

2

)

7114-4110-02

Sn

0.35 ~ 0.5

22 ~ 20

0.3 ~ 0.5

7114-4111-02

Sn

0.75 ~ 1.0

18 ~ 16

0.85 ~ 1.25

7114-4112-02

Sn

1.5 ~ 2.5

14

2.0

7116-4110-02

Sn

0.35 ~ 0.5

22 ~ 20

0.3 ~ 0.5

7116-4111-02

Sn

0.75 ~ 1.0

18 ~ 16

0.85 ~ 1.25

7116-4112-02

Sn

1.5 ~ 2.5

14

2.0

Male Terminal

Female Terminal

0.90

2.40

32

2 . 8   x   0 . 8

u n s e a l e d   c o n n e c t i o n   s y s t e m

P a r t   N u m b e r  

S u m m a r y   C h a r t

* A p p l i c a b l e   T e r m i n a l   R e m o v a l   T o o l / D i m e n s i o n s

Refer to Page 80 for YESC Terminal Removal Tool.

Order Number: X39899-J374.

Part Name

Male

Female

7114-4110-02

7116-4110-02

Terminal

7114-4111-02

7116-4111-02

7114-4112-02

7116-4112-02

Applicable Clip

7047-9580 (Ref)

N/A

Pole 

Polarity

Color

Male Part #

Female Part #

Female Part #

Delete Cap

(w/CPA)

2

A

Light Grey

7282-5565-40

7283-5565-40

7283-5910-40

3

A

Light Grey

7282-5563-40

7283-5563-40

7283-5911-40

4

A

Light Grey

7282-5561-40

7283-5561-40

7283-5912-40

4

B

Green

7282-5566-60

7283-5566-60

6

A

Light Grey

7282-5569-40

7283-5569-40

7283-5913-40

7

A

Light Grey

7282-5580-40

7283-5580-40

8

A

Light Grey

7282-5560-40

7283-5560-40

7283-5914-40

8

A

Blue

7283-5560-90

8

Green/Direct only

7283-5917-60

8

Green/Direct only

7283-6382-60

8

Dark Grey/Direct only

7283-6384-10

7283-6383-10

10

A

Light Grey

7282-5564-40

7283-5564-40

7283-5915-40

7282-8473-40

12

A

Light Grey

7282-5567-40

7283-5567-40

7283-5916-40

12

B

Green

7282-5578-60

7283-5578-60

19.25

38.30

47.00

u n s e a l e d   c o n n e c t i o n   s y s t e m

2 . 8   x   0 . 8

37

26.60

22.30

23.20

24.50

24.70

18.30

20.25

20.50

38.30

17.70

24.70

23.30

25.80

23.70

38.30

27.05

20.80

38.30

24.50

18.30

24.70

18.30

17.70

24.70

20.25

25.50

38.30

H o u s i n g   M a t e r i a l :   H P A

2

3

4

4

6

7

UNIT: mm

27.05

38.30

20.80

Poles

Male Housing

Female Housing 

7282-5565-40

7283-5565-40

7282-5563-40

7283-5563-40

7282-5561-40

7283-5561-40

7282-5566-60

7283-5566-60

7282-5569-40

7283-5569-40

7282-5580-40 7283-5580-40

16.70

45.80

24.70

27.10

38.70

38.30

26.60

37.30

23.20

N/A

23.20

27.30

26.60

26.60

32.30

23.20

34

2 . 8   x   0 . 8

u n s e a l e d   c o n n e c t i o n   s y s t e m

24.95

27.30

24.70

26.60

27.30

23.20

27.10

33.70

38.30

27.10

28.70

38.30

8

8

8

8

10

12

H o u s i n g   M a t e r i a l :   H P A

UNIT: mm

Poles

Male Housing

Female Housing 

7282-5560-40 7283-5560-40

7283-5917-60

7283-6382-60

7283-6384-10

7282-5564-40

7283-5564-40

7282-5567-40

7283-5567-40

24.95

27.30

24.70

N/A

N/A

u n s e a l e d   c o n n e c t i o n   s y s t e m

2 . 8   x   0 . 8

35

26.60

37.30

23.20

27.10

38.30

38.70

H o u s i n g   M a t e r i a l :   H P A

12

UNIT: mm

Poles

Male Housing

Female Housing 

7282-5578-60

7283-5578-60

36

N O T E S

37

2.8 SERIES 
SEALED

38

2 . 8   x   0 . 8

s e a l e d   c o n n e c t i o n   s y s t e m

C o n s t r u c t i o n

PRE-SET SECONDARY

TERMINAL LOCK (TPA)

TERMINAL, M

PRE-SET SECONDARY

TERMINAL LOCK (TPA)

HOUSING, M

INDIVIDUAL

WIRE SEAL

TERMINAL, F 

PRE-SET
    SECONDARY HOUSING LOCK

(CPA) (OPTIONAL)

INDIVIDUAL

WIRE SEAL

HOUSING, F

INTERFACE SEAL

S p e c i f i c a t i o n s

Connector

HPA

Material                          

Male Terminal

Copper Alloy (Sn Plate)

Female Terminal 

Copper Alloy (Sn Plate)

Operating Temperature Range

-40°C ~125°C (145°C max temp.) (USCAR Class III)

Current Capacity

(See Chart)

Voltage Drop

10m

Ω

Max (Term./Term.) (Crimp-To-Crimp)

Isolation Resistance

500VDC, 20M

Ω

Min

Dielectric Resistance

1000VAC (1 min.)

Applicable Wire Size

22AWG ~ 14AWG (0.35mm

2

~ 2.5mm

2

)

Terminal Pitch

Horizontal: 6.80mm; Vertical: 6.80mm

Sealing Performance (Air Leak Pressure)

48kPa Min (Pre-Heat Soak); 28kPa (Post-Heat Soak)

Terminal-to-Connector Retention Force

90N Min

Connector-to-Connector Retention Force

110N Min

C u r r e n t   R a t i n g   C u r v e   ( R e f e r e n c e   O n l y )

0.5mm

2

wire

2.5mm

2

wire

150

140

130

120

110

100

90

80

70

60

50

40

30

20

10

0

0

10

20

30

40

50

60

Current (A)

Temperature (ROA) (˚C)

Temperature: Rise Over Ambient (ROA)

vs.

Current

This data is based on single 

circuit/connector evaluation. Data

should be used as reference only.

Appropriate derating should be

considered based upon specific

application requirements.

0.35mm

2

rating curve not shown.

Current capability of terminal exceeds

capacity of wire.

s e a l e d   c o n n e c t i o n   s y s t e m

2 . 8   x   0 . 8

3.10

21.50

4.10

29.15

0.80

2.80

Applicable Wire Size

Description

Part Number

Plating

Europe (mm

2

)

U.S.A. (AWG)

Japan (mm

2

)

7114-4150-02

Sn

0.35 ~ 0.5

22 ~ 20

0.3 ~ 0.5

7114-4151-02

Sn

0.75 ~ 1.0

18 ~ 16

0.85 ~ 1.25

7114-4152-02

Sn

1.5 ~ 2.5

14

2.0

7116-4150-02

Sn

0.35 ~ 0.5

22 ~ 20

0.3 ~ 0.5

7116-4151-02

Sn

0.75 ~ 1.0

18 ~ 16

0.85 ~ 1.25

7116-4152-02

Sn

1.5 ~ 2.5

14

2.0

Female Terminal

T e r m i n a l

C a b l e   S e a l

Male Terminal

Female Terminal

12.00

7.10

9.05

6.90

Material: Copper Alloy

Thickness: t=0.3

Material: Copper Alloy 

Thickness: t=0.3

Description

Part Number

Color

Material

Wire O.D. Range

7158-3110-40

Light Grey

Silicone

3.10 ~ 3.3

7158-3111-60

Green

Silicone

1.19 

~ 

1.9

Cable Seal

7158-3112-70

Yellow

Silicone

1.88 

~ 

2.1

7158-3113-40

White

Silicone

2.18 

~ 

3.0

7158-3115-80

Brown

Silicone

1.19 ~ 1.9

7158-3116-50

Red

Silicone

1.88 ~ 2.4

Unused Cavity Plug

7158-3114-90

Blue

Silicone

N/A

UNIT: mm

UNIT: mm

Male Terminal

39

40

2 . 8   x   0 . 8

s e a l e d   c o n n e c t i o n   s y s t e m

Part Name

Male

Female

7114-4150-02

7116-4150-02

7114-4151-02

7116-4151-02

Terminal

7114-4152-02

7116-4152-02

7158-3110-40

7158-3111-60

Cable Seal

7158-3112-70

7158-3113-40

7158-3115-80

7158-3116-50

Unused Cavity Plug

7158-3114-90

Applicable Clip

N/A

7047-9580 (Ref)

P a r t   N u m b e r  

S u m m a r y   C h a r t

* A p p l i c a b l e   T e r m i n a l   R e m o v a l   T o o l / D i m e n s i o n s

Refer to Page 80 for YESC Terminal Removal Tool.
Order Number: X39899-J374.

R e t a i n e r   C l i p / B r a c k e t   D i m e n s i o n s

3.20

0.90

R

 0

. 8

0

Part Number

Panel Hole Requirements

7047-9580 (Ref.)

6.5mm

UNIT: mm

10.05

5.85

2.55

4.30

7.20

10.005

R 0.

 80

Pole 

Polarity

Color

Male Part #

Female Part #

Female Part #

Description

(w/CPA)

2

A

Dark Grey

7282-5575-10

7283-5575-10

7283-5922-10

3

A

Dark Grey

7282-5576-10

7283-5576-10

7283-5923-10

4

A

Dark Grey

7282-5570-10

7283-5570-10

7283-5924-10

4

B

Black

7282-5571-30

7283-5571-30

7283-5925-30

5

A

Black/Direct Only

7283-5918-30

6

A

Dark Grey

7282-5577-10

7283-5577-10

7283-5926-10

8

A

Dark Grey

7282-5574-10

7283-5574-10

7283-5927-10

0.90

2.40

34.80

41.90

25.90

35.40

27.90

35.65

35.40

35.30

35.65

35.40

27.90

35.65

35.40

33.70

28.85

35.40

28.70

28.85

32.05

31.90

50.00

32.05

24.45

50.00

32.05

24.45

50.00

25.25

30.20

50.00

25.25

25.20

50.00

2

3

4

4

5

6

s e a l e d   c o n n e c t i o n   s y s t e m

2 . 8   x   0 . 8

H o u s i n g   M a t e r i a l :   H P A

UNIT: mm

41

Poles

Male Housing

Female Housing 

7282-5575-10

7283-5575-10

7282-5576-10

7283-5576-10

7282-5570-10

7283-5570-10

7282-5571-30

7283-5571-30

7283-5918-30

7282-5577-10

7283-5577-10

N/A

35.40

42.30

37.15

42

2 . 8   x   0 . 8

s e a l e d   c o n n e c t i o n   s y s t e m

32.05

38.60

50.00

8

H o u s i n g   M a t e r i a l :   H P A

UNIT: mm

Poles

Male Housing

Female Housing 

7282-5574-10 7283-5574-10

43

6.3 SERIES 
UNSEALED 

44

6 . 3   x   0 . 8

u n s e a l e d   c o n n e c t i o n   s y s t e m

C o n s t r u c t i o n

HOUSING, F

PRE-SET SECONDARY

TERMINAL LOCK (TPA), F

TERMINAL, M

PRE-SET SECONDARY

TERMINAL LOCK (TPA), M

HOUSING, M

TERMINAL, F

S p e c i f i c a t i o n s

Connector

HPA

Material                          

Male Terminal

Copper Alloy (Sn Plate)

Female Terminal 

Copper Alloy (Sn Plate)

Operating Temperature Range

-40°C ~ 125°C (145°C max temp.) (USCAR Class III)

Current Capacity

(See Chart)

Voltage Drop

10m

Ω

Max (Term./Term.) (Crimp-To-Crimp)

Isolation Resistance

500VDC, 20M

Ω

Min

Dielectric Resistance

1000VAC (1 min.)

Applicable Wire Size

20AWG ~ 12AWG (0.50mm

2

~ 4.0mm

2

)

Terminal Pitch

Horizontal: 8.50mm; Vertical: 7.30mm

Terminal-to-Connector Retention Force

90N Min

Connector-to-Connector Retention Force

110N Min

C u r r e n t   R a t i n g   C u r v e   ( R e f e r e n c e   O n l y )

1.0mm

2

wire

4.0mm

2

wire

150

140

130

120

110

100

90

80

70

60

50

40

30

20

10

0

0

10

20

30

40

50

60

70

80

Current (A)

Temperature: Rise Over Ambient (ROA)

vs.

Current

Temperature (ROA) (˚C)

This data is based on single 

circuit/connector evaluation. Data

should be used as reference only.

Appropriate derating should be

considered based upon specific

application requirements.

u n s e a l e d   c o n n e c t i o n   s y s t e m

6 . 3   x   0 . 8

45

T e r m i n a l

Male Terminal

Female Terminal

Material: Copper Alloy

Thickness: t=0.4

Material: Copper Alloy 

Thickness: t=0.4

6.30

0.80

32.25

3.80

23.30

7.50

R e t a i n e r   C l i p / B r a c k e t   D i m e n s i o n s

3.20

0.90

R

 0

. 8

0

Part Number

Panel Hole Requirements

7047-9580 (Ref.)

6.5mm

UNIT: mm

UNIT: mm

10.05

5.85

2.55

4.30

7.20

10.005

R 0.

 80

Applicable Wire Size

Description

Part Number

Plating

Europe (mm

2

)

U.S.A. (AWG)

Japan (mm

2

)

7114-4120-02

Sn

0.5 ~ 1.0

20 ~ 16

0.5 ~ 1.25

7114-4121-02

Sn

1.5 ~ 2.5

14

2.0

7114-4122-02

Sn

4.0

12

3.0

7116-4120-02

Sn

0.5 ~ 1.0

20 ~ 16

0.5 ~ 1.25

7116-4121-02

Sn

1.5 ~ 2.5

14

2.0

7116-4122-02

Sn

4.0

12

3.0

Pole  Polarity

Color

Male Part #

Female Part #

Female Part #

2

A

Light Grey

7282-5590-40

7283-5590-40

7283-5601-40

4

A

Light Grey

7282-5594-40

7283-5594-40

7283-5602-40

6

A

Light Grey

7282-5604-40

7283-5591-40

7283-5603-40

6

B

Green

N/A

7283-5592-60

P a r t   N u m b e r  

S u m m a r y   C h a r t

Part Name

Male

Female

7114-4120-02

7116-4120-02

Terminal

7114-4121-02

7116-4121-02

7114-4122-02

7116-4122-02

Applicable Clip

7047-9580 (Ref)

N/A

* A p p l i c a b l e   T e r m i n a l   R e m o v a l   T o o l / D i m e n s i o n s

Refer to Page 81 for YESC Terminal Removal Tool. 
Order Number: G0406 (PA Type).

Male Terminal

Female Terminal

(w/CPA)

0.90

2.40

46

6 . 3   x   0 . 8

u n s e a l e d   c o n n e c t i o n   s y s t e m

25.10

34.60

27.30

27.30

34.60

25.10

27.30

26.10

25.10

27.30

24.30

17.80

30.00

45.10

37.00

30.00

28.50

45.10

22.70

26.70

45.10

2

4

6

6

H o u s i n g   M a t e r i a l :   H P A

UNIT: mm

Poles

Male Housing

Female Housing 

7282-5590-40

7283-5590-40

7282-5594-40

7283-5594-40

7282-5604-40

7283-5591-40

7283-5592-60

N/A

47

6.3 SERIES 
SEALED

48

6 . 3   x   0 . 8

s e a l e d   c o n n e c t i o n   s y s t e m

C o n s t r u c t i o n

PRE-SET SECONDARY

TERMINAL LOCK (TPA)

PRE-SET SECONDARY

TERMINAL LOCK (TPA), M

HOUSING, M

TERMINAL, M

INDIVIDUAL

WIRE SEAL

TERMINAL, F 

PRE-SET
    SECONDARY HOUSING LOCK

(CPA) (OPTIONAL)

INDIVIDUAL

WIRE SEAL

HOUSING, F

INTERFACE SEAL

S p e c i f i c a t i o n s

Connector

HPA

Material                          

Male Terminal

Copper Alloy (Sn Plate)

Female Terminal 

Copper Alloy (Sn Plate)

Operating Temperature Range

-40°C ~125°C (145°C max temp.) (USCAR Class III)

Current Capacity

(See Chart)

Voltage Drop

10m

Ω

Max (Term./Term.) (Crimp-To-Crimp)

Isolation Resistance

500VDC, 20M

Ω

Min

Dielectric Resistance

1000VAC (1 min.)

Applicable Wire Size

20AWG ~ 12AWG (0.50mm

2

~ 4.0mm

2

)

Terminal Pitch

Horizontal: 9.80mm; Vertical: 9.80mm

Sealing Performance (Air Leak Pressure)

48kPa Min (Pre-Heat Soak); 28kPa (Post-Heat Soak)

Terminal-to-Connector Retention Force

90N Min

Connector-to-Connector Retention Force

110N Min

C u r r e n t   R a t i n g   C u r v e   ( R e f e r e n c e   O n l y )

1.0mm

2

wire

4.0mm

2

wire

150

140

130

120

110

100

90

80

70

60

50

40

30

20

10

0

0

10

20

30

40

50

60

70

80

Current (A)

Temperature: Rise Over Ambient (ROA)

vs.

Current

Temperature (ROA) (˚C)

This data is based on single 

circuit/connector evaluation. Data

should be used as reference only.

Appropriate derating should be

considered based upon specific

application requirements.

s e a l e d   c o n n e c t i o n   s y s t e m

6 . 3   x   0 . 8

49

Applicable Wire Size

Description

Part Number

Plating

Europe (mm

2

)

U.S.A. (AWG)

Japan (mm

2

)

7114-4140-02

Sn

0.5 ~ 1.0

20 ~ 16

0.5 ~ 1.25

7114-4141-02

Sn

1.5 ~ 2.5

14

2.0

Male Terminal

7114-4142-02

Sn

4.0

12

3.0

7116-4140-02

Sn

0.5 ~ 1.0

20 ~ 16

0.5 ~ 1.25

7116-4141-02

Sn

1.5 ~ 2.5

14

2.0

Female Terminal

7116-4142-02

Sn

4.0

12

3.0

T e r m i n a l

C a b l e   S e a l

Male Terminal

Female Terminal

Material: Copper Alloy

Thickness: t=0.4

Material: Copper Alloy 

Thickness: t=0.4

R e t a i n e r   C l i p / B r a c k e t   D i m e n s i o n s

3.20

0.90

R

 0

. 8

0

Part Number

Panel Hole Requirements

7047-9580 (Ref.)

6.5mm

6.30

0.80

33.25

7.50

3.80

24.30

15.00

10.70

11

.00

9.80

UNIT: mm

UNIT: mm

UNIT: mm

10.05

5.85

2.55

4.30

7.20

10.005

R 0.

 80

Description

Part Number

Color

Material

Wire O.D. Range

7158-3081-50

Red

Silicone

1.4 

~ 

2.1

Cable Seal

7158-3082-90

Blue

Silicone

2.18 

~ 

3.0

7158-3083

Black

Silicone

3.1 

~ 

3.7

Unused Cavity Plug

7158-3080-60

Green

Silicone

N/A

0.90

2.40

50

6 . 3   x   0 . 8

s e a l e d   c o n n e c t i o n   s y s t e m

P a r t   N u m b e r  

S u m m a r y   C h a r t

* A p p l i c a b l e   T e r m i n a l   R e m o v a l   T o o l / D i m e n s i o n s

Refer to Page 81 for YESC Terminal Removal Tool. 
Order Number: G0406 (PA Type).

Part Name

Male

Female

7114-4140-02

7116-4140-02

7114-4141-02

7116-4141-02

Terminal

7114-4142-02

7116-4142-02

7158-3081-50

Cable Seal

7158-3082-90

7158-3083

Unused Cavity Plug

7158-3080-60

Applicable Clip

N/A

7047-9580 (Ref)

Pole 

Polarity

Color

Male Part #

Female Part # Female Part #

Delete Cap

Description

(w/CPA)

2

A

Dark Grey

7282-5596-10

7283-5596-10

7283-5928-10

7283-6464-10

2

A

Dark Grey

7283-6476-10

4

A

Dark Grey

7282-5595-10

7283-5595-10

7283-5929-10

33.60

38.65

38.70

33.60

31.15

38.70

27.55

30.10

49.80

35.05

30.10

51.80

2

4

s e a l e d   c o n n e c t i o n   s y s t e m

6 . 3   x   0 . 8

H o u s i n g   M a t e r i a l :   H P A

UNIT: mm

51

Poles

Male Housing

Female Housing 

7282-5596-10

7283-5596-10

7282-5595-10

7283-5595-10

N O T E S

52

53

HYBRID
SERIES

54

H Y B R I D

c o n n e c t i o n   s y s t e m

S p e c i f i c a t i o n s

Connector

HPA

Material                          

Male Terminal

Copper Alloy (Sn/Au Plate)

Female Terminal 

Copper Alloy (Sn/Au Plate)

Operating Temperature Range

-40°C ~100°C (120°C max temp.) (USCAR Class II)

Operating Temperature Range

-40°C ~125°C (145°C max temp.) (USCAR Class III)

Current Capacity

(See Chart)

Voltage Drop

10m

Ω

Max (Term./Term.) (Crimp-To-Crimp)

Isolation Resistance

500VDC, 20M

Ω

Min

Dielectric Resistance

1000VAC (1 min.)

Applicable Wire Size

See Specific Connector Section

Terminal-to-Connector Retention Force

See Specific Connector Section

Connector-to-Connector Retention Force

See Specific Connector Section

T e r m i n a l

Male

Terminal

Female

Terminal

Applicable Wire Size

Description

Part Number

Plating

Europe (mm

2

)

U.S.A. (AWG)

Japan (mm

2

)

0.64mm

7114-4720-02/-08

Sn/Au

0.35

22

0.3

7114-4721-02/-08

Sn/Au

0.5 ~ 0.75

20 ~ 18

0.5 ~ 0.8

1.5mm

7114-4100-02/-08

Sn/Au

0.35 ~ 0.5

22 ~ 20

0.3 ~ 0.5

7114-4101-02/-08

Sn/Au

0.75 ~ 1.0

18 ~ 16

0.85 ~ 1.25

7114-4110-02

Sn

0.35 ~ 0.5

22 ~ 20

0.3 ~ 0.5

2.8mm

7114-4111-02

Sn

0.75 ~ 1.0

18 ~ 16

0.85 ~ 1.25

7114-4112-02

Sn

1.5 ~ 2.5

14

2.0

7114-4120-02

Sn

0.5 ~ 1.0

20 ~ 16

0.5 ~ 1.25

6.3mm

7114-4121-02

Sn

1.5 ~ 2.5

14

2.0

7114-4122-02

Sn

4.0

12

3.0

0.64mm

7116-4720-02/-08

Sn/Au

0.35

22

0.3

7116-4721-02/-08

Sn/Au

0.5 ~ 0.75

20 ~ 18

0.5 ~ 0.8

1.5mm

7116-4100-02/-08

Sn/Au

0.35 ~ 0.5

22 ~ 20

0.3 ~ 0.5

7116-4101-02/-08

Sn/Au

0.75 ~ 1.0

18 ~ 16

0.85 ~ 1.25

7116-4110-02

Sn

0.35 ~ 0.5

22 ~ 20

0.3 ~ 0.5

2.8mm

7116-4111-02

Sn

0.75 ~ 1.0

18 ~ 16

0.85 ~ 1.25

7116-4112-02

Sn

1.5 ~ 2.5

14

2.0

7116-4120-02

Sn

0.5 ~ 1.0

20 ~ 16

0.5 ~ 1.25

6.3mm

7116-4121-02

Sn

1.5 ~ 2.5

14

2.0

7116-4122-02

Sn

4.0

12

3.0

c o n n e c t i o n   s y s t e m

H Y B R I D

55

P a r t   N u m b e r  

S u m m a r y   C h a r t

Terminal

2.8mm

0.64mm

1.5mm

R e t a i n e r   C l i p / B r a c k e t   D i m e n s i o n s

3.20

0.90

R 0.

 80

10.05

5.85

2.55

4.30

7.20

10.005

R 0.

 80

Part Number

Panel Hole Requirements

7047-9580 (Ref)

6.5mm

Part Name

Male

Female

7114-4720-02/-08

7116-4720-02/-08

7114-4721-02/-08

7116-4721-02/-08

7114-4100-02/-08

7116-4100-02/-08

7114-4101-02/-08

7116-4101-02/-08

7114-4110-02

7116-4110-02

7114-4111-02

7116-4111-02

7114-4112-02

7116-4112-02

7114-4120-02

7116-4120-02

7114-4121-02

7116-4121-02

7114-4122-02

7116-4122-02

7047-9580 (Ref)

N/A

Applicable Clip

UNIT: mm

6.3mm

0.90

2.40

56

H Y B R I D

c o n n e c t i o n   s y s t e m

P a r t   N u m b e r  

S u m m a r y   C h a r t   ( c o n t . )

Pole 

Polarity

Color/Description

Male Part #

Female Part #

Female Part #

3

A

7282-5628-40

7283-5628-40

8

A

7282-5620-40

7283-5620-40

10

A

7282-5621-40

7283-5621-40

7283-5637-40

10

A

7282-5621

7283-5621

13

A

7282-5625-40

7283-5625-40

7283-5643-40

14

A

7282-5622-40

7283-5622-40

7283-5639-40

14

B

7282-5623-60

7283-5623-60

14

B

7282-5623-30

7283-5623-30

14

C

7282-5624-90

7283-5624-90

14

C

7282-5624-80

7283-5624-80

* A p p l i c a b l e   T e r m i n a l   R e m o v a l   T o o l / D i m e n s i o n s

Refer to Page 80-81 for YESC Terminal Removal Tool. 
Order Number: 49YA00105 (for 0.64 terminal), X39899-J374 (for 1.5 and 2.8 terminal) and 
G0406 (PA Type) (for 6.3 terminal).

Light Grey

1x1.5, 2x6.3

Light Grey

6x1.5, 2x2.8

Light Grey

6x1.5, 4x2.8

Natural

6x1.5, 4x2.8

Light Grey

11x2.8, 2x6.3

Light Grey

10x1.5, 4x2.8

Green

10x1.5, 4x2.8

Black

10x1.5, 4x2.8

Blue

10x1.5, 4x2.8

Brown

10x1.5, 4x2.8

w/(CPA)

c o n n e c t i o n   s y s t e m

H Y B R I D

57

21.25

45.10

27.60

37.20

23.20

26.60

27.30

23.20

48.80

30.20

23.20

26.60

27.10

38.30

38.60

27.10

38.30

24.50

27.10

38.30

38.60

28.10

45.10

51.20

23.10

23.20

26.60

27.30

24.40

17.15

H o u s i n g   M a t e r i a l :   H P A

3

8

10

13

14

14

Poles

Male Housing

Female Housing 

7282-5628-40

7283-5628-40

7282-5620-40

7283-5620-40

7282-5621-40

7283-5621-40

7282-5625-40

7283-5625-40

7282-5622-40 7283-5622-40

7282-5623-60

7283-5623-60

UNIT: mm

37.20

23.20

26.60

27.10

38.30

31.60

58

H Y B R I D

c o n n e c t i o n   s y s t e m

27.10

38.30

38.60

14

H o u s i n g   M a t e r i a l :   H P A

UNIT: mm

Poles

Male Housing

Female Housing 

7282-5624-90

7283-5624-90

37.20

23.20

26.60

59

HEADER
SERIES

60

H E A D E R

c o n n e c t i o n   s y s t e m

C o n s t r u c t i o n

TERMINAL, F

HOUSING, F

PRE-SET SECONDARY

TERMINAL LOCK (TPA), F

PCB HOUSING

PCB TERMINAL

S p e c i f i c a t i o n s

C u r r e n t   R a t i n g   C u r v e  

Connector

See Section

Material                          

Male Terminal

Brass

Female Terminal 

Copper Alloy (Sn/Au Plate)

Operating Temperature Range

-40°C ~100°C (125°C max temp.) (USCAR Class II)

Current Capacity

(See Chart)

Voltage Drop

10m

Ω

Max (Term./Term.)

Isolation Resistance

500VDC, 20M

Ω

Min

Dielectric Resistance

1000VAC (1 min.)

Terminal-to-Connector Retention Force

90N Min

Connector-to-Connector Retention Force

110N Min

SEE APPLICABLE BLADE SIZE SECTION

c o n n e c t i o n   s y s t e m

H E A D E R

61

2.8mm

T e r m i n a l

Male PCB Terminal

Female Terminal

Material: Brass

Material: Copper Alloy 

Thickness: t=0.3

PURCHASED IN ASSEMBLY

SEE APPLICABLE BLADE SIZE SECTION

Female

Terminal

1.5mm

Applicable Wire Size

Description

Part Number

Plating

Europe (mm

2

)

U.S.A. (AWG)

Japan (mm

2

)

Male Terminal

N/A

7116-4100-02

Sn

0.35 ~ 0.5

22 ~ 20

0.3 ~ 0.5

7116-4101-02

Sn

0.75 ~ 1.0

18 ~ 16

0.85 ~ 1.25

7116-4100-08

Au

0.35 ~ 0.5

22 ~ 20

0.3 ~ 0.5

7116-4101-08

Au

0.75 ~ 1.0

18 ~ 16

0.85 ~ 1.25

7116-4110-02

Sn

0.35 ~ 0.5

22 ~ 20

0.3 ~ 0.5

7116-4111-02

Sn

0.75 ~ 1.0

18 ~ 16

0.85 ~ 1.25

7116-4112-02

Sn

1.5 ~ 2.5

14

2.0

7116-4120-02

Sn

0.5 ~ 1.0

20 ~ 16

0.5 ~ 1.25

7116-4121-02

Sn

1.5 ~ 2.5

14

2.0

7116-4122-02

Sn

4.0

12

3.0

UNIT: mm

6.3mm

62

H E A D E R

c o n n e c t i o n   s y s t e m

1.5mm

Part Name

Male

Female

N/A

7116-4100-02

N/A

7116-4101-02

N/A

7116-4100-08

N/A

7116-4101-08

N/A

7116-4110-02

N/A

7116-4111-02

N/A

7116-4112-02

N/A

7116-4120-02

N/A

7116-4121-02

N/A

7116-4122-02

P a r t   N u m b e r  

S u m m a r y   C h a r t

* A p p l i c a b l e   T e r m i n a l   R e m o v a l   T o o l / D i m e n s i o n s

Refer to Page 80-81 for YESC Terminal Removal Tool. 
Order Number: X39899-J374 (for 1.5 and 2.8 terminal) and G0406 (PA Type) (for 6.3 terminal).

Terminal

2.8mm

6.3mm

Pole 

Polarity

Color/Description

Male Part #

Female Part #

Female Part #

10

A

Light Grey

1.5mm Header

7382-5884-40

7283-5533-40

7283-5909-40

10

Black

B

1.5mm Header

7382-6379-30

7283-5533-40

7283-5909-40

12

A

Black

1.5mm Header

7382-5957-30

7283-5540-40

7283-5940-40

16

A

Green/Config 1

1.5mm Header

7382-5551-60

7283-5534-60

7283-5941-60

16

A

Green/Config 2

1.5mm Header

7382-5681-60

7283-5534-61

16

A

Green/Config 3

1.5mm Header

7382-5682-60

7283-5534-62

32

A

Black

1.5mm Header

7382-5552-30

7283-5535-90

7283-5536-40

32

B

Light Grey

7283-5535-90

1.5mm Header

7382-5881-40

7283-5536-40

12

A

Light Grey

7382-5568-40

7283-5567-40

7283-5916-40

2.8mm H-Header

2

A

Black

7382-5608-30

7283-5590-40

7283-5601-40

6.3mm Header

2

A

Light Grey

7382-5597-40

7283-5590-40

7283-5601-40

6.3mm Header

14

A

Light Grey

7382-5627-40

7283-5622-40

7283-5639-40

Hybrid 10x1.5, 4x2.8

w/(CPA)

26.45

22.30

35.00

26.15

48.80

30.20

22.65

33.60

26.60

29.20

48.80

30.20

22.65

33.60

26.60

26.15

38.50

30.20

22.65

23.10

26.60

22.65

26.60

26.60

22.65

23.10

26.60

31.20

34.80

31.60

24.55

33.10

37.60

22.65

33.60

26.60

10

10

12

16

16

16

c o n n e c t i o n   s y s t e m

H E A D E R

H o u s i n g   M a t e r i a l :   PPA-GF16

UNIT: mm

M a t e r i a l :   H P A

Poles

Male Housing

Female Housing 

7382-5884-40

7283-5533-40

7382-6379-30

7283-5533-40

7382-5957-30

7283-5540-40

7382-5551-60

7283-5534-60

7382-5681-60

7283-5534-60

7382-5682-60

7283-5534-60

63

27.20

49.10

30.20

37.20

23.20

26.60

27.10

52.70

31.30

26.60

37.30

23.20

26.15

82.00

30.20

33.60

22.65

26.60

22.65

33.60

26.60

33.60

22.65

26.60

22.65

33.60

26.60

27.30

24.30

17.80

27.30

24.30

17.80

19.20

25.70

40.70

19.20

25.70

26.50

H E A D E R

c o n n e c t i o n   s y s t e m

64

32

32

12

2

2

14

Poles

Male Housing

Female Housing 

7382-5552-30

7283-5535-90 (16P)

7283-5536-40 (16P)

7382-5881-40

7283-5535-90 (16P)

7283-5536-40 (16P)

7382-5568-40

7283-5567-40

7382-5608-30

7283-5590-40

7382-5597-40

7283-5590-40

7382-5627-40

7283-5622-40

UNIT: mm

H o u s i n g   M a t e r i a l :   PPA-GF16

M a t e r i a l :   H P A

22.55

22.30

82.00

65

SPECIALTY

SERIES
UNSEALED

66

S P E C I A LT Y   S E R I E S

u n s e a l e d   c o n n e c t i o n   s y s t e m

S p e c i f i c a t i o n s

Connector

HPA

Material                          

Male Terminal

Copper Alloy (Sn/Au Plate)

Female Terminal 

Copper Alloy (Sn/Au Plate)

Operating Temperature Range

-40°C ~100°C (120°C max temp.) (USCAR Class II)

Operating Temperature Range

-40°C ~125°C (145°C max temp.) (USCAR Class III)

Current Capacity

(See Chart)

Voltage Drop

10m

Ω

Max (Term./Term.) (Crimp-To-Crimp)

Isolation Resistance

500VDC, 20M

Ω

Min

Dielectric Resistance

1000VAC (1 min.)

Applicable Wire Size

See Specific Connector Section

Terminal-to-Connector Retention Force

See Specific Connector Section

Connector-to-Connector Retention Force

See Specific Connector Section

T e r m i n a l

Male

Terminal

Female

Terminal

Applicable Wire Size

Description

Part Number

Plating

Europe (mm

2

)

U.S.A. (AWG)

Japan (mm

2

)

0.64mm

7114-4720-02/-08

Sn/Au

0.35

22

0.3

7114-4721-02/-08

Sn/Au

0.5 ~ 0.75

20 ~ 18

0.5 ~ 0.8

1.5mm

7114-4100-02/-08

Sn/Au

0.35 ~ 0.5

22 ~ 20

0.3 ~ 0.5

7114-4101-02/-08

Sn/Au

0.75 ~ 1.0

18 ~ 16

0.85 ~ 1.25

7114-4110-02

Sn

0.35 ~ 0.5

22 ~ 20

0.3 ~ 0.5

2.8mm

7114-4111-02

Sn

0.75 ~ 1.0

18 ~ 16

0.85 ~ 1.25

7114-4112-02

Sn

1.5 ~ 2.5

14

2.0

7114-4120-02

Sn

0.5 ~ 1.0

20 ~ 16

0.5 ~ 1.25

6.3mm

7114-4121-02

Sn

1.5 ~ 2.5

14

2.0

7114-4122-02

Sn

4.0

12

3.0

0.64mm

7116-4720-02/-08

Sn/Au

0.35

22

0.3

7116-4721-02/-08

Sn/Au

0.5 ~ 0.75

20 ~ 18

0.5 ~ 0.8

1.5mm

7116-4100-02/-08

Sn/Au

0.35 ~ 0.5

22 ~ 20

0.3 ~ 0.5

7116-4101-02/-08

Sn/Au

0.75 ~ 1.0

18 ~ 16

0.85 ~ 1.25

7116-4110-02

Sn

0.35 ~ 0.5

22 ~ 20

0.3 ~ 0.5

2.8mm

7116-4111-02

Sn

0.75 ~ 1.0

18 ~ 16

0.85 ~ 1.25

7116-4112-02

Sn

1.5 ~ 2.5

14

2.0

7116-4120-02

Sn

0.5 ~ 1.0

20 ~ 16

0.5 ~ 1.25

6.3mm

7116-4121-02

Sn

1.5 ~ 2.5

14

2.0

7116-4122-02

Sn

4.0

12

3.0

Specialty

Pole 

Polarity

Color/Description

Male Part #

Female Part #

Wire Shield

Axial

12

A

7282-4848-30

7283-4848-30

Adjustable

26

A

7283-5631-30

26

B

7283-5632-40

Bolt Assist

36

A

7283-4846-30

7134-4691

68

A

7283-4847-30

7134-4692

15

A

7283-6372-30

15

B

7283-6373

LIF

26

A

7283-6436-40

26

B

7283-6437-90

26

C

7283-6438-60

26

D

7282-6376-30

7283-6376-30

u n s e a l e d   c o n n e c t i o n   s y s t e m

S P E C I A LT Y   S E R I E S

67

* A p p l i c a b l e   T e r m i n a l   R e m o v a l   T o o l / D i m e n s i o n s

Refer to Page 80-81 for YESC Terminal Removal Tool. 
Order Number: 49YA00105 (for 0.64 terminal), X39899-J374 (for 1.5 and 2.8 terminal) and 
G0406 (PA Type) (for 6.3 terminal).

P a r t   N u m b e r  

S u m m a r y   C h a r t

Terminal

2.8mm

0.64mm

1.5mm

Part Name

Male

Female

7114-4720-02/-08

7116-4720-02/-08

7114-4721-02/-08

7116-4721-02/-08

7114-4100-02/-08

7116-4100-02/-08

7114-4101-02/-08

7116-4101-02/-08

7114-4110-02

7116-4110-02

7114-4111-02

7116-4111-02

7114-4112-02

7116-4112-02

7114-4120-02

7116-4120-02

7114-4121-02

7116-4121-02

7114-4122-02

7116-4122-02

7047-9580 (Ref)

N/A

Applicable Clip

6.3mm

Black

12x1.5

Black

20x2.8, 6x6.3/HPA

Light Grey

20x2.8, 6x6.3/HPA

Black

20x1.5, 12x2.8, 4x6.3/PBT

Black

56x1.5, 8x2.8, 4x6.3/PBT

Black

9x2.8, 6x6.3

Natural

9x2.8, 6x6.3

Light Grey

22x1.5, 2x2.8, 2x6.3

Blue

22x1.5, 2x2.8, 2x6.3

Green

22x1.5, 2x2.8, 2x6.3

Black

22x1.5, 2x2.8, 2x6.3

51.80

41.50

71.40

12

S P E C I A LT Y   S E R I E S

u n s e a l e d   c o n n e c t i o n   s y s t e m

A x i a l   A d j u s t a b l e  

H o u s i n g   M a t e r i a l :   P B T

UNIT: mm

68

44.70

35.00  

51.60

Poles

Male Housing

Female Housing 

7282-4848-30

7283-4848-30

28.90

108.00

40.30

40.15

109.60

40.30

u n s e a l e d   c o n n e c t i o n   s y s t e m

S P E C I A LT Y   S E R I E S

69

60.35

46.55

50.15

60.35

46.55

50.15

26

26

36

68

B o l t   A s s i s t  

H o u s i n g   M a t e r i a l :   H P A / P B T

UNIT: mm

Poles

Male Housing

Female Housing 

7283-5631-30

7283-5632-40

7283-4846-30

7283-4847-30 

N/A

N/A

N/A

N/A

40.65

59.70

49.90

40.65

59.70

49.90

40.65

59.70

49.90

45.00

59.70

49.90

45.00

59.70

49.90

45.00

59.70

49.90

31.35

46.54

55.40

15

15

26

26

26

26

S P E C I A LT Y   S E R I E S

u n s e a l e d   c o n n e c t i o n   s y s t e m

L I F

H o u s i n g   M a t e r i a l :   P B T

UNIT: mm

Poles

Male Housing

Female Housing 

7283-6372-30

7283-6373

7283-6436-40

7283-6437-90  

7283-6438-60

7282-6376-30

7283-6376-30

70

N/A

N/A

N/A

N/A

N/A

SPECIALTY
SERIES
SEALED

71

72

S P E C I A LT Y   S E R I E S

s e a l e d   c o n n e c t i o n   s y s t e m

S p e c i f i c a t i o n s

Connector

See Section

Material                          

Male Terminal

Copper Alloy (Sn Plate)

Female Terminal 

Copper Alloy (Sn Plate)

Operating Temperature Range

-40°C ~125°C (145°C max temp.) (USCAR Class III)

Isolation Resistance

500VDC, 20M

Ω

Min

Dielectric Resistance

1000VAC (1 min.)

Applicable Wire Size

22AWG ~ 16AWG (0.35mm

2

~ 1.0mm

2

)

Terminal Pitch

Horizontal: 5.50mm; Vertical: N/A

Sealing Performance (Air Leak Pressure)

48kPa Min (Pre-Heat Soak); 28kPa (Post-Heat Soak)

Terminal-to-Connector Retention Force

90N Min

Connector-to-Connector Retention Force

110N Min

T e r m i n a l

Male

Terminal

Female

Terminal

Applicable Wire Size

Description

Part Number

Plating

Europe (mm

2

)

U.S.A. (AWG)

Japan (mm

2

)

0.64mm

7114-4720-02/-08

Sn/Au

0.35

22

0.3

7114-4721-02/-08

Sn/Au

0.5 ~ 0.75

20 ~ 18

0.5 ~ 0.85

1.5mm

7114-4102-02/-08

Sn/Au

0.35 ~ 0.5

22 ~ 20

0.3 ~ 0.5

7114-4103-02/-08

Sn/Au

0.75 ~ 1.0

18 ~ 16

0.85 ~ 1.25

2.8mm

7114-4150-02

Sn

0.35 ~ 0.5

22 ~ 20

0.3 ~ 0.5

7114-4151-02

Sn

0.75 ~ 1.0

18 ~ 16

0.85 ~ 1.25

7114-4152-02

Sn

1.5 ~ 2.5

14

2

6.3mm

7114-4140-02

Sn

0.5 ~ 1.0

20 ~ 16

0.5 ~ 1.25

7114-4141-02

Sn

1.5 ~ 2.5

14

2.0

7114-4142-02

Sn

4.0

12

3.0

0.64mm

7116-4720-02/-08

Sn/Au

0.35

22

0.3

7116-4721-02/-08

Sn/Au

0.5 ~ 0.75

20 ~ 18

0.5 ~ 0.85

1.5mm

7116-4102-02/-08

Sn/Au

0.35 ~ 0.5

22 ~ 20

0.3 ~ 0.5

7116-4103-02/-08

Sn/Au

0.75 ~ 1.0

18 ~ 16

0.85 ~ 1.25

2.8mm

7116-4150-02

Sn

0.35 ~ 0.5

22 ~ 20

0.3 ~ 0.5

7116-4151-02

Sn

0.75 ~ 1.0

18 ~ 16

0.85 ~ 1.25

7116-4152-02

Sn

1.5 ~ 2.5

14

2.0

6.3mm

7116-4140-02

Sn

0.5 ~ 1.0

20 ~ 16

0.5 ~ 1.25

7116-4141-02

Sn

1.5 ~ 2.5

14

2.0

7116-4142-02

Sn

4.0

12

3.0

s e a l e d   c o n n e c t i o n   s y s t e m

S P E C I A LT Y   S E R I E S

73

L a m p   S o c k e t

C a b l e   S e a l

5.40

5.40

8.70

7.10

Description

Part Number

Color

Material

Wire O.D. Range

7158-3030-50

Red

Silicone

1.19 

~ 

1.70

7158-3031-90

Blue

Silicone

1.60 

~ 

2.34

Unused Cavity Plug

7158-3032-60

Green

Silicone

N/A

UNIT: mm

Cable Seal

(Female Only)

74

S P E C I A LT Y   S E R I E S

s e a l e d   c o n n e c t i o n   s y s t e m

Color/

Male

Female

Specialty Pole Polarity

Description

Part #

Part #

30

Black

N/A

7283-5635-30

#7, #9-11, #17-19

& #26-28 Pin Neg.

30

Black

N/A

7283-5810-30

30

Black

N/A

7283-5875-30

2

A

Axial

7341-5270-40

7283-5689-30

1.5mm

2

A

Right Angle

7341-5271-40

7283-5689-30

1.5mm

2

A

Axial

7341-5272-40

7283-5689-30

1.5mm

2

Black

N/A

7283-5967-30

1.5mm/PBT

2

Black

N/A

7283-6430-30

1.5mm/HPA

2

Black

N/A

7283-6647-30

1.5mm/HPA

2

Black

N/A

7283-8492-30

1.5mm/PBT

Part Name

Male

Female

0.64mm

7114-4720-02/-08

7116-4720-02/-08

7114-4721-02/-08

7116-4721-02/-08

1.5mm

7114-4102-02/-08

7116-4102-02/-08

7114-4103-02/-08

7116-4103-02/-08

2.8mm

7114-4150-02

7116-4150-02

7114-4151-02

7116-4151-02

7114-4152-02

7116-4152-02

6.3mm

7114-4140-02

7116-4140-02

7114-4141-02

7116-4141-02

7114-4142-02

7116-4142-02

Lamp

7158-3030-50

Socket

7158-3031-90

Lamp

7158-3032-60

P a r t   N u m b e r  

S u m m a r y   C h a r t

Terminal

Unused

Cavity Plug

Cable

Seal

Socket

* A p p l i c a b l e   T e r m i n a l   R e m o v a l   T o o l / D i m e n s i o n s

Refer to Page 80-81 for YESC Terminal Removal Tool. 
Order Number: 49YA00105 (for 0.64 terminal), X39899-J374 (for 1.5 and 2.8 terminal) and 
G0406 (PA Type) (for 6.3 terminal).

CAM

Lever

Lamp

Socket

Fuel

Injector

s e a l e d   c o n n e c t i o n   s y s t e m

S P E C I A LT Y   S E R I E S

75

40.90

91.30

35.40

40.90

91.30

35.40

30

30

30

C A M   L e v e r

H o u s i n g   M a t e r i a l :   H P A

UNIT: mm

Poles

Male Housing

Female Housing 

7283-5635-30

7283-5810-30

7283-5875-30

N/A

N/A

N/A

40.90

81.30

35.40

S P E C I A LT Y   S E R I E S

s e a l e d   c o n n e c t i o n   s y s t e m

76

15.20

33.45

24.60

15.20

33.45

24.60

15.20

33.45

24.60

37.50

26.20

29.15

2

2

2

L a m p   S o c k e t               N y l o n

H o u s i n g   M a t e r i a l :   P A 6 6

M a t e r i a l :   H P A

UNIT: mm

Poles

Male Housing

Female Housing 

7341-5270-40

7283-5689-30

7341-5271-40

7283-5689-30

7341-5272-40

7283-5689-30

22.00

22.00

34.90

22.97

16.70

31.45

77

s e a l e d   c o n n e c t i o n   s y s t e m

S P E C I A LT Y   S E R I E S

2

2

2

2

F u e l   I n j e c t o r

H o u s i n g   M a t e r i a l : P B T / H P A

UNIT: mm

Poles

Male Housing

Female Housing 

7283-5967-30

7283-6430-30

7283-6647-30

7283-8492-30

N/A

N/A

N/A

N/A

23.82

16.85

35.45

23.82

16.85

35.45

23.27

16.35

36.95

78

N O T E S

TERMINAL
REMOVAL

79

80

T E R M I N A L   R E M O V A L

A p p l i c a b l e   T e r m i n a l  

R e m o v a l   T o o l / D i m e n s i o n s

Description

Order Number

YESC Terminal Removal Tool for 1.5 and 2.8 series.

X39899-J374

20.00

   

1.05 

0

                 

-0.05

(20.55)

45

1.20 

0

                 

-0.05

(17.00)

3.00 

±

0.1

1.00 

±

0.1

R 0.30

R 0.30

60

UNIT: mm

A p p l i c a b l e   T e r m i n a l  

R e m o v a l   T o o l / D i m e n s i o n s

Description

Order Number

YESC Terminal Removal Tool for 0.64 series.

49YA000105

25.00

±

0.10

6.00

11.60

5.50

(1

7.00)

A

29.50

±

0.05

G 

0.5

0

R3.00 R1.00

R0.60

YAZAKI 0.64 SYSTEM

UNIT: mm

1.20

±

0.05

1.28

±

0.02

2.00

±

0.10

0.63

±

0.02

RO. 10

60º

16.00

±

0.10

DETAIL  A(5/1)

RO. 50

1.90

±

0.05

0.70

±

0.05

 0.00

-0.05

T E R M I N A L   R E M O V A L

81

A p p l i c a b l e   T e r m i n a l  

R e m o v a l   T o o l / D i m e n s i o n s

35.00

12.00

2.30

R 1.50

1.80

– 0.1

  0

1.00

1.40

Description

Order Number

YESC Terminal Removal Tool for 6.3 series.

G0406 (PA Type)

UNIT: mm

82

N O T E S

INDEX

83

84

I N D E X

Part Number

Pages

7114-4100-02

15

7114-4100-08

15

7114-4101-02

15

7114-4101-08

15

7114-4102-02

23

7114-4102-08

23

7114-4103-02

23

7114-4103-08

23

7114-4110-02

31

7114-4111-02

31

7114-4112-02

31

7114-4120-02

45

7114-4121-02

45

7114-4122-02

45

7114-4140-02

49

7114-4141-02

49

7114-4142-02

49

7114-4150-02

39

7114-4151-02

39

7114-4152-02

39

7114-4720-02

3, 9

7114-4720-08

3, 9

7114-4721-02

3, 9

7114-4721-08

3, 9

7116-4100-02

15

7116-4100-08

15

7116-4101-02

15

7116-4101-08

15

7116-4102-02

23

7116-4102-08

23

7116-4103-02

23

7116-4103-08

23

7116-4110-02

31

7116-4111-02

31

Part Number

Pages

7116-4112-02

31

7116-4120-02

45

7116-4121-02

45

7116-4122-02

45

7116-4140-02

49

7116-4141-02

49

7116-4142-02

49

7116-4150-02

39

7116-4151-02

39

7116-4152-02

39

7116-4720-02

3, 9

7116-4720-08

3, 9

7116-4721-02

3, 9

7116-4721-08

3, 9

7134-4482-30

24

7134-4691

67

7134-4692

67

7158-3030-50

23

7158-3031-90

23

7158-3032-60

23

7158-3080-60

49

7158-3081-50

49

7158-3082-90

49

7158-3083

49

7158-3110-40

39

7158-3111-60

39

7158-3112-70

39

7158-3113-40

39

7158-3114-90

39

7158-3115-80

39

7158-3116-50

39

7234-4481-30

24

7282-4848-30

68

7282-5530-40

17

Part Number

Pages

7282-5530-50

16

7282-5531-40

17

7282-5531-50

16

7282-5531-70

16

7282-5532-40

17

7282-5533-40

18

7282-5533-70

16

7282-5534-60

18

7282-5535-90

18

7282-5536-40

19

7282-5538-40

18

7282-5539-40

17

7282-5540-40

18

7282-5541-30

26

7282-5543-10

26

7282-5545-10

24

7282-5545-30

24

7282-5548-30

25

7282-5553-10

27

7282-5553-30

24

7282-5555-40

16

7282-5558-10

25

7282-5560-40

34

7282-5561-40

33

7282-5563-40

33

7282-5564-40

34

7282-5565-40

33

7282-5566-60

33

7282-5567-40

34

7282-5569-40

33

7282-5570-10

41

7282-5571-30

41

7282-5574-10

42

7282-5575-10

41

Part Number

Pages

7282-5576-10

41

7282-5577-10

41

7282-5578-60

35

7282-5580-40

33

7282-5590-40

46

7282-5594-40

46

7282-5595-10

51

7282-5596-10

51

7282-5604-40

46

7282-5620-40

57

7282-5621

56

7282-5621-40

57

7282-5622-40

57

7282-5623-30

56

7282-5623-60

57

7282-5624-80

56

7282-5624-90

58

7282-5625-40

57

7282-5628-40

57

7282-5680-60

17

7282-5680-70

16

7282-5683-60

18

7282-5684-10

27

7282-5684-30

24

7282-5688-60

17

7282-5690-60

16

7282-5691-10

26

7282-5889-30

26

7282-5889-90

24

7282-5944-40

16

7282-5946-30

27

7282-6075-30

11

7282-6376-30

70

7282-6493-30

24

Part Number

Pages

7282-6560-40

5

7282-6561-40

5

7282-6568-40

5

7282-7696-40

5

7282-8473-40

32

7282-8499-40

16

7282-8870-40

5

7283-4846-30

69

7283-4847-30

69

7283-4848-30

68

7283-5530-40

17

7283-5530-50

16

7283-5531-40

17

7283-5531-50

16

7283-5531-70

16

7283-5532-40

17

7283-5533-40

18, 63

7283-5533-70

16

7283-5534-60

18, 63

7283-5534-61

62

7283-5534-62

62

7283-5535-90

18, 64

7283-5536-40

19, 64

7283-5537-30

26

7283-5538-40

18

7283-5539-40

17

7283-5540-40

18, 63

7283-5541-30

26

7283-5542-30

24

7283-5543-10

26

7283-5544-10

24

7283-5545-10

28

7283-5545-30

24

7283-5546-10

24

Part Number

Pages

7283-5546-30

24

7283-5547-30

24

7283-5548-30

25

7283-5549-30

24

7283-5550-30

24

7283-5553-10

27

7283-5553-30

24

7283-5554-10

24

7283-5554-30

24

7283-5558-10

25

7283-5558-40

24

7283-5559-10

24

7283-5559-40

24

7283-5560-40

34

7283-5560-90

32

7283-5561-40

33

7283-5563-40

33

7283-5564-40

34

7283-5565-40

33

7283-5566-60

33

7283-5567-40

34, 64

7283-5569-40

33

7283-5570-10

41

7283-5571-30

41

7283-5574-10

42

7283-5575-10

41

7283-5576-10

41

7283-5577-10

41

7283-5578-60

35

7283-5580-40

33

7283-5590-40

46, 64

7283-5591-40

46

7283-5592-60

46

7283-5594-40

46

I N D E X

85

86

I N D E X

Part Number

Pages

7283-5595-10

51

7283-5596-10

51

7283-5601-40

45

7283-5602-40

45

7283-5603-40

45

7283-5620-40

57

7283-5621

56

7283-5621-40

57

7283-5622-40

57, 64

7283-5623-30

56

7283-5623-60

57

7283-5624-80

56

7283-5624-90

58

7283-5625-40

57

7283-5628-40

57

7283-5631-30

69

7283-5632-40

69

7283-5635-30

75

7283-5637-40

56

7283-5639-40

56

7283-5643-40

56

7283-5680-60

17

7283-5680-70

16

7283-5683-60

18

7283-5684-10

27

7283-5684-30

24

7283-5685-10

24

7283-5685-30

24

7283-5689-30

25, 76

7283-5691-10

26

7283-5692-30

24

7283-5694-10

24

7283-5694-40

24

7283-5695-10

24

Part Number

Pages

7283-5695-30

24

7283-5810-30

75

7283-5875-30

75

7283-5880-10

24

7283-5885-30

27

7283-5886-30

24

7283-5889-30

26

7283-5889-90

24

7283-5904-40

16

7283-5905-40

16

7283-5906-40

16

7283-5907-40

16

7283-5908-40

16

7283-5909-40

16

7283-5910-40

32

7283-5911-40

32

7283-5912-40

32

7283-5913-40

32

7283-5914-40

32

7283-5915-40

32

7283-5916-40

32

7283-5917-60

34

7283-5918-30

41

7283-5922-10

40

7283-5923-10

40

7283-5924-10

40

7283-5925-30

40

7283-5926-10

40

7283-5927-10

40

7283-5928-10

50

7283-5929-10

50

7283-5940-40

16

7283-5941-60

16

7283-5946-30

27

Part Number

Pages

7283-5947-30

24

7283-5948-40

27

7283-5967-30

26, 77

7283-6076-30

10

7283-6078-30

11

7283-6372-30

70

7283-6373

70

7283-6376-30

70

7283-6382-60

34

7283-6383-10

32

7283-6384-10

34

7283-6386-40

5

7283-6387-40

5

7283-6388-40

5

7283-6430-30

77

7283-6432-10

25

7283-6433

25

7283-6434-40

25

7283-6436-40

70

7283-6437-90

70

7283-6438-60

70

7283-6464-10

50

7283-6472-30

24

7283-6473-30

24

7283-6474-60

17

7283-6475-60

16

7283-6476-10

50

7283-6478-30

27

7283-6479-30

24

7283-6493-30

24

7283-6560-40

4

7283-6561-40

4

7283-6568-40

4

7283-6647-30

77

Part Number

Pages

7283-7696-40

5

7283-7697-40

4

7283-8492-30

77

7283-8872-40

4

7283-8873-40

5

7341-5270-40

76

7341-5271-40

76

7341-5272-40

76

7382-5551-60

63

7382-5552-30

64

7382-5568-40

64

7382-5597-40

64

7382-5608-30

64

7382-5627-40

64

7382-5681-60

63

7382-5682-60

63

7382-5881-40

64

7382-5884-40

63

7382-5957-30

63

7382-6379-30

63

I N D E X

87

DISCLAIMER: The information contained in this catalog is for reference purpose only, is subject to change without notice, and is not guaranteed by Yazaki
Corporation, Yazaki North America Inc., Yazaki Europe Limited or any other Yazaki group company (collectively referred to as “Yazaki”). Yazaki makes no warranty as
to the completeness or accuracy of the information contained herein, and is not responsible for any typographical or printing errors.
Then current specifications for individual products should be obtained by potential customers in connection with placing orders for products with Yazaki.

The customer, among other matters, is solely responsible for determining the fitness or suitability of any product of Yazaki for the purpose intended by the 
customer and for all design and related matters.

Yazaki makes no warranty, express or implied, with respect to any product referred to in this catalog, except such express warranty. If any as may be 
specifically agreed to by Yazaki in a written agreement signed and delivered by an authorized representative of Yazaki for the sale of such product, and any such
express warranty shall be the sole and exclusive liability of Yazaki. Yazaki makes no other warranty. Whether express, implied, statutory or otherwise, including but
not limited to any warranty of merchantability or fitness for any particular use, purpose or otherwise with respect to such products. 

APRIL, 2004

NORTH AMERICA

Headquarters:
6801 Haggerty Road, 
Canton, MI 48187, USA 
734.983.1000
888.942.9152

El Paso Branch:
12 Leigh Fisher Blvd., 
El Paso, Texas 79906, USA 
915.778.5373

ASIA & SOUTH AMERICA

Sincom:
Singapore Component Pt e. Ltd.
79 Anson Road #06-01
Singapore 079906
656.226.6910

Japan:
World Headquarters:
Component Operations:
1500 Mishuku,Susono-City
Shizuoka-Pref.
410-1194 JAPAN
81.55.965.3026

EUROPE

Component Center:
Frankfurt: 
Kurhessenstrasse 15, 
64546 
Morfelden-Walldorf, GERMANY 
49.6105.99150

Engineering Center:
Robert Bosch-Strasse 43
50769
Koln, GERMANY 
49.221.59.7990

Hemel Hempstead:
Unit 1 The Willows, Mark Road
Hemel Hempstead, Hertfordshire 
HP2 7AU  UNITED KINGDOM 
44.1442.29.2400

Belgium:
Bedrijfsstraat 1220, 
3660 Opglabbeek, BELGIUM 
32.89.85.2140

Barcelona:
Gran Via Corts Catalanes 184 
Atico 2A, 08038 
Barcelona, SPAIN 
34.934.329.200

Gothenberg:
Exportgatan 38 B 
422 46 
Hisings Backa, SWEDEN 
46.31.742.0600

Torino:
Via Leonardo da Vinci 29
10095 Grugliasco
Torino, ITALY 
39.11.780.4848

www.yazaki-na.com

888.942.9152

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