ZIERICK MANUFACTURING CORPORATION

 

131 RADIO CIRCLE, MOUNT KISCO, NY  10549

914.666.2911  

n

  800.882.8020  

n

  001.914.666.2911  

n

  FAX 914.666.0216

www.zierick.com

CATALOG

Surface Mount & Through-Hole  
Interconnection & Assembly Solutions

www.zierick.com

ZIERICK

 MANUF

ACTURING

 CORPORA

TION

 

CA
T

ALOG

 43

63259 Zierick Cr.indd   1

11/7/12   10:57 AM

  My grandfather, Frederick R. Zierick, 

founded the company in 1919 and we grew 

with the electronics industry. For three  

generations Zierick Manufacturing has 

been focused on the development and 

manufacturing of precision connectors 

that others have trouble matching. 

  The scope of our industry has broadened 

over the years. We began with radio  

components but today there is hardly a 

product manufactured that doesn’t include 

a printed circuit board. It’s exciting - there 

is always something new for us to work on!  

  We are proud to manufacture and 

electroplate our quality parts in New York 

State, USA. 

  Zierick continues to focus on  

engineering and processes. Our R&D 

engineers are here to work with you, our 

customer, to select or design a connector 

that meets your requirements. Our skilled 

toolmakers build and maintain our tools.

  We use vision systems to perform 100% 

inspection on key characteristics, and our 

in-house plating process is carefully  

monitored. We design and build much  

of our application equipment and have 

staff available to provide telephone and 

on-site support.

  Our Quality Policy is clear: Deliver on 

time, conform to specs. 

  Many of our standard products are in 

inventory and can be shipped same day. 

Others are made to order and ship dates  

depend on availability of raw materials 

and our current lead time. We’ll advise  

you of our best date and will work to 

improve it. 

  You - our customers - have helped make 

Zierick successful for over 90 years. Make 

our components a part of your successful 

products.

Gretchen Zierick

President

Zierick Quality and Custom Solutions

Zierick’s Surface Mount taped 

parts are now available on 7" 

Small Prototype Reels which hold 

100 terminals. These inexpensive 

reels are a quick and easy way 

to evaluate Zierick components 

with your equipment and your 

boards before making a large 

order commitment. Look for  

terminals which have a part 

number ending with –SR (

small 

reel

), or call Customer Service.

131 Radio Circle, Mount Kisco, NY 10549   

 

 

            Catalog 43

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

www.zierick.com   

 

001-914-666-2911 

 

        Made in USA

Welcome to Zierick Manufacturing Corporation

© 

2012 Zierick Manufacturing Corporation

Visit 

www.zierick.com

 for the most up-to-date and comprehensive 

information about the company and its products. The website offers 

downloadable CADs of our parts, order tracking, videos, and the  

ability to find the part you need by description, or the perfect  

mates for the parts you now use.

Zierick Manufacturing Corp. is an  

engineering-based manufacturer 

of connectors and the leading 

source of solutions to complex 

electronic and printed circuit 

board interconnection require-

ments and problems, ranging 

from standard products to 

custom-made goods. We also  

provide our customers with  

assembly equipment for our  

parts, interconnection hardware, 

and taped terminals. Since 1919, 

Zierick has set the standard in 

both design leadership and  

quality tooling and stamping.

 Zierick Prototype Reels

 Interconnection Hardware

With more than 90 years of experience in precision custom  

stamping, Zierick offers the necessary R&D, capital intensive  

equipment, toolmakers, manufacturing processes, and 

quality control procedures to meet demanding metal 

stamping needs while providing savings to you. We  

offer premium quality stampings in medium and high 

volumes.

Zierick is an expert manufacturer of connectors and 

assembly equipment, so it is no surprise that we make 

top-quality electrical and electronic interconnection 

hardware products as well. If you are looking for standard 

or hard-to-find designs, Zierick’s extensive product line 

and engineering capability represent an unequaled source 

of quality products. Our Standard Hardware products 

include: 

n

 

Eyelet Terminals

 

n

 

Lockwasher Terminals

 

n

 

Solder Lugs - Flat and Angle

n

 

Jumper Lugs

n

 

Angle Brackets

n

 

Cable Clamps

Request a copy of  

our Interconnection  

Hardware Catalog

We at Zierick are  

committed to meet  

customer specifications  

and requirements. We  

conduct verification  

and validation testing 

activities during design 

phases. Production  

undergoes rigorous  

inspections to ensure  

precise tolerances are  

maintained. We employ  

a state of the art Image  

Dimension Measuring  

System which performs  

pre-defined measurements 

in a mulit-measurement 

mode.

63259 Zierick Cr.indd   2

11/7/12   10:57 AM

T

able

 

of

 C

onTenTs

Online CAD Drawings

 

Surface Mount Connectors

SMT Pins and Posts
SMT Tabs / Quick Disconnect Terminals
SMT Pin Headers
SMT Board Stacking Connectors
SMT Fine Wire Connectors
SMT Insulation Displacement Connectors
SMT Insulation Piercing Connectors
SMT Zip Cord Connectors
SMT Wire Grippers
SMT Jumpers
SMT Receptacles
SMT Box Receptacles
SMT Clips
SMT Fuse Receptacles
SMT Sockets

Terminals for High Temp Applications

Board Stuffing Service

Through-Hole Connectors

Tabs / Quick Disconnect Terminals
Test Point Terminals
Pro Wave Connectors
Box Receptacles
Tab Receptacles
Universal Tab Receptacles
Snap-In & Standard Fuse Clips
Insulation Displacement Connectors
IDC Wire Insertion Tools
Wire Grippers
Crimp-On Wire Strain Relief Terminals
Screw Terminals / Binding Posts
Screws and Wire Clamps

Accu-Post

™

 Terminals

Through-Hole and Surface Mount Equipment

Model 9700 XY 
Model 9700

Surf-Shooter SMT

™

 Feeder for Continuous Strip Terminals

Surf-Shooter SMT

™

 Feeder for Loose Piece Terminals

Wire Crimping Equipment

Product Guarantee and Plating / Finish Table

Part Number Cross Reference

Catalog 43 

2
3
4
8

11
16
18
20
22
25
27
28
29
31
34
35
36

39

41

43
44
60
63
64
68
72
76
79
84
85
86
87
92
93

97
98
99

101
102
103

105

107

  Catalog 43 

 

            131 Radio Circle, Mount Kisco, NY 10549

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

  Made in USA 

                               001.914.666.2911 

            www.zierick.com

63259 Zierick Cat.indd   1

11/7/12   11:02 AM

131 Radio Circle, Mount Kisco, NY 10549   

 

 

            Catalog 43

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

www.zierick.com   

 

001.914.666.2911 

 

        Made in USA

  2

Online CAD Drawings

To help electronic designers and 

engineers improve efficiency, 

significantly shorten design cycles, 

and reduce design and engineering 

costs, Zierick Manufacturing  

Corporation has been providing 

online access to much of its  

extensive library of CAD drawings 

at www.zierick.com. 

Zierick is the leading source of  

custom and standard solutions for  

printed circuit board connection  

requirements and problems. 

Zierick’s new online offerings 

provide visitors with access to 

hundreds of CAD models from 

its popular Surface Mount and 

Through Hole product lines. 

The Zierick website homepage 

announces this opportunity for 

visitors with a link to a full listing  

of the part numbers that can be 

downloaded or viewed in 3D 

format. The web pages for those 

part numbers now feature links 

connecting visitors to the CAD 

drawings. 

Thanks to this easy access,  

engineers can quickly download 

pre-drawn CAD models of Zierick’s 

components and insert them into 

their own designs using any major 

CAD software system, eliminating 

the need to obtain dimensions and 

painstakingly redraw the parts. 

This functionality makes it  

possible for our customers’  

engineers to focus on the bigger 

picture when creating new designs. 

We want to make it easy for our 

customers to integrate our parts 

into their designs.

63259 Zierick Cat.indd   2

10/30/12   1:33 PM

  Catalog 43 

 

            131 Radio Circle, Mount Kisco, NY 10549

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

  Made in USA 

                               001.914.666.2911 

            www.zierick.com

  3

Surface Mount Connectors

As the industry’s first surface-

mountable connectors to be 

supplied on a continuous reel, 

our surface mount connectors are 

designed to be used as part  

of Zierick’s 

Surf-Shooter SMT™

 

(

Surface Mount Technology

) assembly 

system to simplify and reduce the 

cost of surface mount assembly. 

The complete 

Surf-Shooter SMT™

 

system (

consisting of connectors 

supplied on a continuous reel and  

a special feeder

) feeds, separates, and 

presents the continuous format, 

surface-mountable connectors to 

the pick-up head of the customer’s 

existing placement system.

The continuous format design  

of the stamped SMT connectors 

eliminates the need for hand  

placement or prepackaging that  

is typically used for surface mount 

connectors. It eliminates the need 

for putting the Zierick component 

in tape and reel, which costs  

more than the price of the  

component itself. Even odd-form 

components can be fed to the 

customer’s placement system on 

continuous reels, eliminating  

hand assembly.

63259 Zierick Cat.indd   3

10/30/12   1:33 PM

131 Radio Circle, Mount Kisco, NY 10549   

 

 

            Catalog 43

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

www.zierick.com   

 

001.914.666.2911 

 

        Made in USA

  4

SMT Pins and Posts

Features and Benefits

n

 

Individual pins can be randomly 

placed. 

 

n

 

Pins don’t float during reflow.

 

n

 

Pins are reliably perpendicular.

 

n

 

Zierick offers pins that are 

designed for .100

˚

 on-center 

applications.

 

n

 

Certain pins can be selectively 

plated.

 

n

 

Many can be produced in different 

lengths or with different materials 

for higher conductivity.

 

n

 

Others provide Z-Axis (axial) 

compliancy and/or can be used in 

parallel PCB stacking applications.

 

n

 

All are designed for automation 

using the customer’s existing pick  

and place equipment and a special 

feeder.

 

n

 

No time-consuming hand 

placement or costly fixturing  

is required.

Zierick’s SMT pins and posts are  

specially designed for high-reliability 

PCB interconnection applications. 

They are available in many lengths 

and diameters.

To reduce the applied cost and 

increase interconnection reliability, 

Zierick utilizes the capillary action 

of reflowing solder to prevent the  

component from floating and 

moving on top of the melted 

solder, and to improve solder joint 

strength. Pull-force tests reveal 

that a post with proper capillary 

action has much higher retention 

to the printed circuit board than a 

post without the capillary action 

feature.

The higher retention force is  

attributable to two conditions:

u

 

The first is the very thin layer of 

solder between the base of the 

pin and the solder pad. Solder 

is a weak alloy with a low yield 

stress. A thicker layer of solder 

will fail before a thinner layer.

u

 

As the solder paste reflows, flux 

and other active ingredients 

in the solder cause out-gassing. 

These gases get trapped under a 

relatively large surface like the 

base of the pin. The trapped gasses 

create voids in the solder that 

are clearly visible when the pin 

is pulled off or the solder joint is 

cross-sectioned. Pins that employ  

capillary action have fewer and  

smaller voids because the capillary 

tube provides a way for gasses to 

escape.

63259 Zierick Cat.indd   4

10/30/12   1:33 PM

  Catalog 43 

 

            131 Radio Circle, Mount Kisco, NY 10549

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

  Made in USA 

                               001.914.666.2911 

            www.zierick.com

  5

SMT 0.025" (0.635mm) Posts

Part Numbers 6239, 6240

U.S. Patent Nos. 5,632,629, 5,695,348, 

5,730,608, 5,816,868 and other  

U.S. and international patents
Zierick recommends .006” stencil  

thickness for most applications. For 

other stencil thicknesses, call Zierick’s 

product development department.

Reeled Part No.

 

6239 

6240

Pin Length (L)

 

0.250" (6.35mm) 

0.375" (9.53mm)

Material

 

0.012" (0.30mm) 

Thickness / Type 

Brass

Standard Finish

 

100% Tin over Copper

Current Rating

 

8 Amperes

Feeder System

 

Surf-Shooter SMT  

™ Continuous Strip Feeder

Part Numbers 1216, 6216, 

1222, 6222, 6246

U.S. Patent Nos. 5,632,629, 5,695,348, 

5,730,608, 5,816,868 and other  

U.S. and international patents
Zierick recommends .006" stencil  

thickness for most applications. For 

other stencil thicknesses, call Zierick’s 

product development department.

Loose Part No.

 

1216 

1222 

Reeled Part No.

 

6216 

6222 

6246

Pin Length (L)

 

0.375" (9.53mm) 

0.250" (6.35mm) 

0.375" (9.53mm)

Material 

0.012" (0.30mm)  

 

0.012" (0.30mm) CDA 155

Thickness / Type

 

Brass 

 

Copper

Standard Finish

 

100% Tin over Copper

Current Rating

 

8 Amperes

Feeder System 

Surf-Shooter SMT  

™ Continuous Strip Feeder

Recommended Solder Pad Geometry

Recommended Solder Pad Geometry

63259 Zierick Cat.indd   5

10/30/12   1:33 PM

131 Radio Circle, Mount Kisco, NY 10549   

 

 

            Catalog 43

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

www.zierick.com   

 

001.914.666.2911 

 

        Made in USA

  6

SMT Z-Axis Compliant Pin

Surface Mount Solid Pins

Part Numbers 1264, 6264

U.S. Patent Nos. 6,997,727 B1, 5,730,608, 

5,632,629, 5,695,348, 5,816,868 and other  

U.S. and international patents
Zierick recommends .006" stencil 

thickness for most applications. For 

other stencil thicknesses, call Zierick’s 

product development department.

Loose Part No.

 

1264

Reeled Part No.

 

6264

Total Length (Height)

 

0.375" (9.52mm)

Material Thickness / Type

 

0.012" (0.30mm) C15500 Copper & Silver

Standard Finish

 

100% Tin over Copper

Current Rating

 

8 Amperes

Feeder System

 

Surf-Shooter SMT  

™

 

Continuous Strip Feeder

Part Numbers  

A1-250, A1-375, A1-421,  

A1-500, A1-625, A1-750 

U.S. Patent Nos. 5,632,629, 5,816,868 and 

other U.S. and international patents
Zierick recommends .006" stencil  

thickness for most applications. For 

other stencil thicknesses, call Zierick’s 

product development department.

Loose Part No.

 

A1-250 

A1-375 

A1-421 

A1-500 

A1-625 

A1-750

Dim ‘L’

 

0.250" 

0.375" 

0.421" 

0.500" 

0.625" 

0.750"

 

(6.35mm)  (9.53mm) 

(10.69mm)  (12.70mm)  (15.88mm)  (19.05mm)

Pin Width

 

0.025" (0.64mm) Square

Standard Finish

 

100% Tin over Copper

Current Rating

 

8/Pin

Feeder System

 

Pin-Shooter SMT Loose Piece Feeder (Pin Shooter)

Recommended Solder Pad Geometry

Alternate Solder Pad Geometry

Recommended Solder Pad Geometry

63259 Zierick Cat.indd   6

10/30/12   1:33 PM

  Catalog 43 

 

            131 Radio Circle, Mount Kisco, NY 10549

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

  Made in USA 

                               001.914.666.2911 

            www.zierick.com

  7

SMT Solid Pins

Part Numbers  

A2-375-0, A2-495-0,  

A2-532-0, A2-670-0,  

A2-680-0, A3-595-0,  

A3-625-0, A3-680-0, 

A3-800-0, A4-375-0,  

A4-625-0, A4-680-0 

U.S. Patent Nos. 5,632,629,  

5,695,348, 5,730,608, 5,816,868  

and other U.S. and international 

patents
Zierick recommends .006" stencil  

thickness for most applications.  

For other stencil thicknesses, call 

Zierick’s product development  

department.

Part No. 

DESCRIPTION 

       L* 

      D 

       D1 

PAD 

CURRENT  

 

 

  

 

 

 

RATING

A2-375-0   0.040" (1.02mm) Dia x 

0.375" 

0.040" 

0.095" 

A  

15 Amperes 

 

0.375" (9.53mm) long 

(9.53mm) 

(1.02mm) 

±0.005" 

 

Solid Copper SMT 

 

 

(2.41mm 

 

Post; 100% Tin over 

 

 

±0.127mm) 

 

CDA 11000

A2-495-0   0.040" (1.02mm) Dia x 

0.495" 

0.040" 

0.095" 

A 

15 Amperes 

 

0.495" (12.57mm) 

(12.57mm) 

(1.02mm) 

±0.005" 

 

 

 

long Solid Copper SMT 

 

 

(2.41mm 

 

 

 

Post; 100% Tin over 

 

 

±0.127mm) 

 

 

 

CDA 11000

A2-532-0   0.040" (1.02mm) Dia x 

0.532" 

0.040" 

0.095" 

A 

15 Amperes 

 

0.532" (13.51mm) 

(13.51mm) 

(1.02mm) 

±0.005" 

 

 

 

long Solid Copper SMT 

 

 

(2.41mm 

 

 

 

Post; 100% Tin over 

 

 

±0.127mm) 

 

 

 

CDA 11000

A2-670-0   0.040" (1.02mm) Dia x 

0.670" 

0.040" 

0.095" 

A 

15 Amperes 

 

0.670" (17.02mm) 

(17.02mm) 

(1.02mm) 

±0.005" 

 

 

 

long Solid Copper SMT 

 

 

(2.41mm 

 

 

 

Post; 100% Tin over 

 

 

±0.127mm) 

 

 

 

CDA 11000

A2-680-0   0.040" (1.02mm) Dia x 

0.680" 

0.040" 

0.095" 

A 

15 Amperes 

 

0.680" (17.27mm) 

(17.27mm) 

(1.02mm) 

±0.005" 

 

 

 

long Solid Copper SMT 

 

 

(2.41mm 

 

 

 

Post; 100% Tin over 

 

 

±0.127mm) 

 

 

 

CDA 11000

A3-595-0   0.060" (1.52mm) Dia x 

0.595" 

0.060" 

0.120" 

B 

20 Amperes 

 

0.595" (15.11mm) 

(15.11mm) 

(1.52mm) 

±0.005" 

 

 

 

long Solid Copper SMT 

 

 

(3.05mm 

 

 

 

Post; 100% Tin over 

 

 

±0.127mm) 

 

 

 

CDA 11000

A3-625-0   0.060" (1.52mm) Dia x 

0.625" 

0.060" 

0.120" 

B 

20 Amperes 

 

0.625" (15.88mm) 

(15.88mm) 

(1.52mm) 

±0.005" 

 

 

 

long Solid Copper SMT 

 

 

(3.05mm 

 

 

 

Post; 100% Tin over 

 

 

±0.127mm) 

 

 

 

CDA 11000

A3-680-0   0.060" (1.52mm) Dia x 

0.680" 

0.060" 

0.120" 

B 

20 Amperes 

 

0.680" (17.27mm) 

(17.27mm) 

(1.52mm) 

±0.005" 

 

 

 

long Solid Copper SMT 

 

 

(3.05mm 

 

 

 

Post; 100% Tin over 

 

 

±0.127mm) 

 

 

 

CDA 11000

A3-800-0   0.060" (1.52mm) Dia x 

0.800" 

0.060" 

0.120" 

B 

20 Amperes 

 

0.800" (20.32mm) 

(20.32mm) 

(1.52mm) 

±0.005" 

 

 

 

long Solid Copper SMT 

 

 

(3.05mm 

 

 

 

Post; 100% Tin over 

 

 

±0.127mm) 

 

 

 

CDA 11000

A4-375-0   0.080" (2.03mm) Dia x 

0.375" 

0.080" 

0.140" 

C 

25 Amperes 

 

0.375" (9.53mm) long 

(9.53mm) 

(2.03mm) 

±0.010" 

 

 

 

Solid Copper SMT 

 

 

(3.56mm 

 

 

 

Post; 100% Tin over 

 

 

±0.254mm) 

 

 

 

CDA 11000

A4-625-0   0.080" (2.03mm) Dia x 

0.625" 

0.080" 

0.140" 

C 

25 Amperes 

 

0.625" (15.88mm) 

(15.88mm) 

(2.03mm) 

±0.010" 

 

 

 

long Solid Copper SMT 

 

 

(3.56mm 

 

 

 

Post; 100% Tin over 

 

 

±0.254mm) 

 

 

 

CDA 11000

A4-680-0   0.080" (2.03mm) Dia x 

0.680" 

0.080" 

0.140" 

C 

25 Amperes 

 

0.680" (17.27mm) 

(17.27mm) 

(2.03mm) 

±0.010" 

 

 

 

long Solid Copper SMT 

 

 

(3.56mm 

 

 

 

Post; 100% Tin over 

 

 

±0.254mm) 

 

 

 

CDA 11000

Feeder System: Pin-Shooter SMT Loose Piece Feeder (Pin Shooter)

* Additional Pin  

   Lengths available  

   upon request.  

   Please consult  

   factory.

Pad A - Recommended Solder Pad Geometry

Pad C - Recommended Solder Pad Geometry

Pad B - Recommended Solder Pad Geometry

63259 Zierick Cat.indd   7

10/30/12   1:34 PM

131 Radio Circle, Mount Kisco, NY 10549   

 

 

            Catalog 43

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

www.zierick.com   

 

001.914.666.2911 

 

        Made in USA

  8

SMT Tabs / Quick Disconnect Terminals

Features and Benefits

n

 

Zierick Tabs / Quick Disconnects 

have high retention forces.

 

n

 

The shoulder provides a stand-off 

for the mating part from the PCB.

 

n

 

They retain typical through-hole 

Tab / Quick Disconnect features.

 

n

 

They don’t float during reflow.

 

n

 

All are designed for automation 

using the customer’s existing pick  

and place equipment and a special 

feeder, and require no time  

consuming hand placement  

or costly fixturing.

 

n

 

Most Tabs can be automated 

using standard tape feeders.

Zierick’s family of Surface Mount 

Tabs / Quick Disconnects is now 

easier than ever to use. They are  

supplied on reels for easy application  

by our 

Surf-Shooter SMT ™

 

Continuous 

Strip Feeders

, in loose piece for lower 

volumes, or in Surface Mount Tape 

Pockets.  Any Tab which is available 

in Tape can be purchased in Small 

Reels for prototyping.

Many of our Surface Mount Tabs  

/ Quick Disconnects have been  

designed for easy “gripper” pick-up  

from Tape Pockets, and can be  

placed by the customer’s existing 

placement systems.

For other requirements, please consult Zierick.

63259 Zierick Cat.indd   8

10/30/12   1:34 PM

  Catalog 43 

 

            131 Radio Circle, Mount Kisco, NY 10549

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

  Made in USA 

                               001.914.666.2911 

            www.zierick.com

  9

SMT Tabs / Quick Disconnect Terminals 0.187" (4.75mm)

Part Number 6291

Zierick recommends .006" stencil  

thickness for most applications. For 

other stencil thicknesses, call Zierick’s 

product development department.

Part Numbers 1278, 6278

Zierick recommends .006" stencil  

thickness for most applications. For 

other stencil thicknesses, call Zierick’s 

product development department.

Loose Part No.

 

1278

Strip

 

6278

Hole Dimension

 

0.055" (1.40mm)

Material

 

0.032" (0.81mm) 

Thickness / Type  

Brass

Standard Finish

 

Loose: 100% Tin over Copper

 

Reeled: 100% Tin over Copper

Current Rating

 

20 Amperes

Feeder System

 

Surf-Shooter SMT  

™ Continuous Strip Feeder

Recommended Solder Pad Geometry

Mating receptacle first withdrawal force may  
not exceed the UL310 spec. of 18 lbs. max.

A 2oz. PCB Copper trace recommended.

Loose Part No.

 

N/A

Reeled

 

6291

Hole Dimension

 

0.055" (1.408mm) hole

Material Thickness / Type

 

0.032" (0.81mm) Brass

Standard Finish

 

100% Tin over Copper

Current Rating

 

25 Amperes

Feeder System

 

Surf-Shooter SMT  

™ Continuous Strip Feeder

 

Model 9700 

 

Model 9700 XY

Recommended Solder Pad Geometry

63259 Zierick Cat.indd   9

10/30/12   1:34 PM

131 Radio Circle, Mount Kisco, NY 10549   

 

 

            Catalog 43

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

www.zierick.com   

 

001.914.666.2911 

 

        Made in USA

  10

SMT Tabs / Quick Disconnect Terminals 0.250" (6.35mm)

Part Numbers 1285, 6285, 

1285TG, 1285TG-SR

Zierick recommends .006" stencil  

thickness for most applications. For 

other stencil thicknesses, call Zierick’s 

product development department.

Loose Part No.

 

1285

Strip

 

6285

Taped

 

1285TG 

              1285TG-SR

Hole Dimension

 

0.070" (1.78mm) hole

Material Thickness / Type

 

0.032" (0.81mm) Brass

Standard Finish

 

100% Tin over Copper

Current Rating

 

25 Amperes

Feeder System

 

Surf-Shooter SMT  

™ Continuous Strip Feeder

 for PN 6285

 

Standard 24mm Tape Feeder for PN 1285TG

Part Number 6284

Zierick recommends .006" stencil  

thickness for most applications. For 

other stencil thicknesses, call Zierick’s 

product development department.

Loose Part No.

 

N/A

Reeled

 

6284

Hole Dimension

 

0.070" (1.78mm) hole

Material

 

0.032" (0.81mm) 

Thickness / Type

 

Brass

Standard Finish

 

100% Tin over Copper

Current Rating

 

25 Amperes

Feeder System

 

Surf-Shooter SMT  

™ Continuous Strip Feeder

 

Model 9700 

 

Model 9700 XY

Recommended Solder Pad Geometry

Recommended Solder Pad Geometry

Mating receptacle first withdrawal force may  
not exceed the UL310 spec. of 18 lbs. max.

A 2oz. PCB Copper trace recommended.

63259 Zierick Cat.indd   10

10/30/12   1:34 PM

131 Radio Circle, Mount Kisco, NY 10549   

 

 

            Catalog 43

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

www.zierick.com   

 

001.914.666.2911 

 

        Made in USA

  12

0.025" (.635mm) SMT Pin Headers

Recommended Solder Pad Geometry

63259 Zierick Cat.indd   12

10/30/12   1:34 PM

  Catalog 43 

 

            131 Radio Circle, Mount Kisco, NY 10549

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

  Made in USA 

                               001.914.666.2911 

            www.zierick.com

  13

SMT One Pin Headers

SMT Pin Headers

See available Part Numbers at  

www.zierick.com

Recommended Solder Pad Geometry

See available Part Numbers at www.zierick.com

63259 Zierick Cat.indd   13

10/30/12   1:34 PM

131 Radio Circle, Mount Kisco, NY 10549   

 

 

            Catalog 43

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

www.zierick.com   

 

001.914.666.2911 

 

        Made in USA

  14

SMT Matrix Pin Headers

SMT Horizontal Pin Headers

Recommended Solder Pad Geometry

See available Part Numbers at www.zierick.com

Recommended Solder Pad Geometry

See available Part Numbers at www.zierick.com

63259 Zierick Cat.indd   14

10/30/12   1:34 PM

  Catalog 43 

 

            131 Radio Circle, Mount Kisco, NY 10549

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

  Made in USA 

                               001.914.666.2911 

            www.zierick.com

  15

SMT Missing Pin Headers

SMT Variable Length Headers

Recommended Solder Pad Geometry

See available Part Numbers at www.zierick.com

Recommended Solder Pad Geometry

See available Part Numbers at www.zierick.com

63259 Zierick Cat.indd   15

10/30/12   1:34 PM

131 Radio Circle, Mount Kisco, NY 10549   

 

 

            Catalog 43

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

www.zierick.com   

 

001.914.666.2911 

 

        Made in USA

   16

SMT Board Stacking Connectors

Features and Benefits

n

 

Connectors can be made to 

different lengths and diameters. 

 

n

 

Self-centering and alignment 

problems are eliminated. 

 

n

 

Co-planarity is within .001 inch. 

 

n

 

The solder connection and joint 

strength is superior. 

 

n

 

Parts are available in bulk, pallets 

or SMT tape. 

 

n

 

The parts are designed for 

automation using the customer’s  

existing pick and place equipment 

and a special feeder – no time  

consuming hand placement  

or costly fixturing is required.

The Board Stacking Connector joins the  
mother and daughter board with surface  
mount technology on both boards.

Zierick’s Board Stacking Connector allows for more PCB design flexibility and more room for  
additional components. 

Zierick has applied the benefits 

of capillary action to our Board 

Stacking Connector. This unique 

connector surface mounts to both 

the bottom and the top of a PCB, 

allowing for the connection of  

a mother and daughter board  

without through-hole pins.  

The result is greater PCB design 

flexibility, more cost-efficiency 

and a higher quality connection.

Available in bulk or on SMT tape, 

the Board Stacking Connectors  

use minimal real estate, allowing  

additional components to be 

placed on the PCB. They are  

self-centering and offer co-planarity  

within 0.001", virtually eliminating 

any alignment problems. Plus, they 

have low contact resistance and a 

high current rating to meet today’s 

modular power requirements.

The Board Stacking Connector uses 

capillary action to provide superior 

solder joint strength for a more  

reliable connection. The connectors  

are first surface-mounted to the 

mother board.  After reflow the 

PCB with the connectors are 

surface-mounted to the daughter 

board.

63259 Zierick Cat.indd   16

10/30/12   1:34 PM

  Catalog 43 

 

            131 Radio Circle, Mount Kisco, NY 10549

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

  Made in USA 

                               001.914.666.2911 

            www.zierick.com

  17

Part Numbers  

1258-090-0, 1258-090-0-TH 

1258-090-0-TH-SR, 

1258-100-0, 1258-118-0, 

1258-118-0-T, 1258-140-0, 

1258-157-0, 1258-181-0 

1258-197-0, 1258-236-0

Zierick recommends .006" stencil  

thickness for most applications.  

For other stencil thicknesses, call 

Zierick’s product development  

department.

SMT Board Stacking Connectors

Recommended Solder Pad Geometry for  

Vertical Placement

Recommended Solder Pad Geometry for  

Horizontal Placement

SMT Application

Board Stacking Connectors in Trays

Sample Board

Loose  

Part No. 

1258-090-0 

1258-100-0  1258-118-0 

1258-140-0  1258-157-0  1258-181-0  1258-197-0 

1258-236-0

Taped

 

1258-090-0-TH 

n/a 

1258-118-0-T  n/a 

n/a 

n/a 

n/a 

n/a

Part No.

 

1258-090-0-TH-SR

Dimensions

 

.062 x .090 

.062 x .100  .062 x .118 

.062 x .140  .062 x .157  .062 x .181  .062 x .197 

.062 x .236 

 

long cylinder 

long cylinder  long cylinder 

long cylinder  long cylinder  long cylinder  long cylinder 

long cylinder

Finish  

Material

 

.000150" Min 100% Tin over .000100" Copper

Contact 

C36000 Brass Cylinder

 

Material

 

Consult factory for optional materials.

Termination  

Retention  

Force

 

3.5 lbs per terminal

Current  

Rating

 

10 Amperes

Other lengths may be available. Please consult factory.

63259 Zierick Cat.indd   17

10/30/12   1:34 PM

131 Radio Circle, Mount Kisco, NY 10549   

 

 

            Catalog 43

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

www.zierick.com   

 

001.914.666.2911 

 

        Made in USA

  18

SMT Fine Wire Connectors

Features and Benefits

n

 

This product features four wire 

housing holes and four individual 

piercing blades that can  

accommodate from 32 to 26 AWG 

solid, stranded, or tinsel wire.

 

n

 

It eliminates the need to solder 

wires to the PCB.

 

n

 

Four wires can be terminated 

simultaneously without being 

stripped first.

 

n

 

A more durable wire connection 

is assured.

 

n

 

The Fine Wire Connector uses 

minimal PCB real estate.

 

n

 

The plastic housing resists high 

reflow temperatures and provides 

excellent wire protection.

 

n

 

It can be automatically fed using 

standard tape and reel.

Another product in Zierick’s  

growing line of insulation piercing  

connectors is the Surface Mount  

Fine Wire Connector. This  

connector offers a cost-efficient, 

reliable solution for solid, stranded 

or tinsel wire terminations. By  

allowing reliable one-step multiple 

wire termination within a plastic 

housing, the connector reduces  

assembly costs and provides a  

more durable wire connection.

Design

Zierick’s Fine Wire Connector  

design builds on Insulation Piercing  

Connector (IPC) technology,  

which is the ideal method for  

wire termination. IPC technology  

allows multiple wires to be  

terminated simultaneously  

without being stripped first. This  

fine wire IPC connector features  

a unique design of four wire  

housing holes and four individual 

piercing blades that can accommo-

date solid, stranded or tinsel wire. 

The piercing blades are made to go 

in one direction only and maintain 

a continuous force on each wire.  

Its durable plastic housing provides 

excellent wire retention.

Assembly Process

First, these IPC connectors are 

surface mounted to the PCB. 

After reflow, the insulated wires 

are inserted into the holes of the 

housing. Force is then applied to 

the top of the plastic housing and 

the piercing blades cut through 

the insulation and penetrate into 

the wire core—completing the wire 

connection process.

Zierick’s Fine Wire Connectors can  
efficiently terminate a number of wires  
all at once. The reliability of the connector 
assures wire retention and eliminates the 
need to solder wires directly to the PCB.  
The piercing blades accommodate solid, 
stranded or tinsel wire, and are designed  
to maintain a continuous force on  
each wire.

63259 Zierick Cat.indd   18

10/30/12   1:34 PM

  Catalog 43 

 

            131 Radio Circle, Mount Kisco, NY 10549

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

  Made in USA 

                               001.914.666.2911 

            www.zierick.com

  19

Part Numbers  

IPC-4-35, IPC-4-35-T,  

IPC-4-35-T-SR,  

IPC-4-45, IPC-4-45-T,  

IPC-4-45-T-SR

Zierick recommends .006" stencil  

thickness for most applications.  

For other stencil thicknesses, call 

Zierick’s product development  

department.

SMT Fine Wire Connectors

Recommended Solder Pad Geometry

 

Physical

Loose Part No.

 

IPC-4-35 

IPC-4-45

Taped Part No.

 

IPC-4-35-T 

IPC-4-45-T

Small Reel Part No.

 

IPC-4-35-T-SR 

IPC-4-45-T-SR

Wire 

From 32 AWG to 28 AWG 

From 32 AWG to 26 AWG solid, stranded or

 

Accommodation

 

solid, stranded or tinsel wire;   tinsel wire; with 

 

with insulation diameter  

insulation diameter of 0.033" - 0.043"  

 

of 0.025" - 0.032" 

IPC-4-45 has an ID chamfer in the plastic housing.

Contact Plating

 

0.000150" Min 100% Tin over .000100 Min Copper

Termination Force

 

Approx. 80 lbs (for 4 wire)

Insulation Material

 

PPS GS-40 40% glass filled

Contact Material

 

CDA 260 Brass

UL Flammability Rating

  94V-0

 

Electrical

Current Rating/Wire Size

  28 AWG 2 Amp., 30-32 AWG 2 Amp.

Insulation Resistance

 

> 1 x 10

9

Q

 @ 500 VDC

Contact Resistance

 

< 20 m

Q

Withstanding Voltage

 

500 VRMS @ Sea Level

 

Environmental

Reflow Temperature

 

500°F Max, 260°C Max

Operating Temperature

  -67°F to 221°F, (-55°C to 105°C)

 

U.S. Patent No. 7,320,616

63259 Zierick Cat.indd   19

10/30/12   1:34 PM

Part Numbers 1227, 6227

Zierick recommends .006" stencil  

thickness for most applications. For 

other stencil thicknesses, call Zierick’s 

product development department.

Recommended Solder Pad Geometry

131 Radio Circle, Mount Kisco, NY 10549   

 

 

            Catalog 43

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

www.zierick.com   

 

001.914.666.2911 

 

        Made in USA

  20

SMT Insulation Displacement Connectors

Features and Benefits

n

 

IDCs are designed for demanding 

applications with shock, vibration, 

and elevated temperatures.

 

n

 

The need for hand soldering wires 

to the board is eliminated.

 

n

 

They are a surface mount version 

of a proven through-hole IDC.

 

n

 

They have a low profile.

 

n

 

They terminate a large range 

of wire gauges.

 

n

 

IDCs don’t float during reflow.

 

n

 

Zierick’s IDCs are designed for 

automation using the customer’s 

existing pick and place equipment 

and a standard tape feeder.

Zierick’s Surface Mount IDC was  

designed to be a more cost effective 

way to terminate a wire because it 

eliminates the need for hand  

soldering wires to the PCB. It was 

also designed to be automated by the 

customer’s existing pick and place 

equipment using standard taping  

methods. This is a surface mount 

version of a proven through-hole 

connector. It is re-usable, has a  

low profile, and is geographically  

stable. Our family of SMT IDCs  

can terminate a large range of 

stranded or solid wire gauges.  

It has a proven track record for 

withstanding shock and vibrations  

associated with automotive  

applications.

The Reverse Mount IDC was  

designed for through-board  

applications where the wires must  

be connected on the side opposite 

the other components on the PCB.

Loose Part No.

 

1227

Reeled Part No.

 

6227

Material Thickness /

 

0.032" (0.81mm)

Type

 

Brass

Standard

 

Finish

 

100% Tin over Copper

Current Rating 

20 Amperes

Feeder System

 

Surf-Shooter SMT  

™ Continuous Strip Feeder

Wire Gauge Range

 

#26-18 AWG Wire insertion tool required. Consult factory.

 

U.S. Patent No. 5,695,348 and other international patents

Actual Use

63259 Zierick Cat.indd   20

10/30/12   1:34 PM

  Catalog 43 

 

            131 Radio Circle, Mount Kisco, NY 10549

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

  Made in USA 

                               001.914.666.2911 

            www.zierick.com

  21

SMT Insulation Displacement Connectors

Part Numbers  

1245, 1245T, 1245T-SR, 

1296, 1296T

Zierick recommends .006" stencil  

thickness for most applications. For 

other stencil thicknesses, call Zierick’s 

product development department.

Part Numbers  

1235, 1235T, 1235T-SR

Zierick recommends .006" stencil  

thickness for most applications. For 

other stencil thicknesses, call Zierick’s 

product development department.

Recommended Solder Pad Geometry

For drawings of our taped parts,  

please search for this part number  

on our website, www.zierick.com.

Recommended Solder Pad Geometry

Loose Part No.

 

1235

Taped Part No.

 

1235T 

1235T-SR

Material Thickness / Type

  0.020" (0.51mm) Brass

Standard Finish

 

100% Tin over Copper

Current Rating

 

20 Amperes

Feeder System

 

N/A 

Standard 12mm Tape Feeder

Wire Gauge Range

 

#26-30 AWG

Wire Insertion Tool

 

WTPPS-1235-1: Pnuematic Production Tool

 

U.S. Patent No. 5,695,348 and other international patents

For drawings of our taped parts,  

please search for this part number  

on our website, www.zierick.com.

Loose Part No.

 

1245 

 

1296

Taped Part No.

 

1245T 

1245T-SR 

1296T

Gap Dimension “G”

 

0.005" (0.13mm) 

0.005 - 0.013" (0.13 - 0.33mm)

Material Thickness / Type

 

0.025" (0.64mm) Brass

Standard Finish

 

100% Tin over Copper

Feeder System

 

Standard 12mm Tape Feeder

Wire Gauge Range

 

#26-18 AWG

Current Rating

 

10 Amperes

Wire Insertion Tool

 

WTP-4ALL: Prototype Tool

 

WTPPS-1208-1: Pnuematic Production Tool

 

U.S. Patent No. 5,695,348 and other international patents

63259 Zierick Cat.indd   21

10/30/12   1:34 PM

131 Radio Circle, Mount Kisco, NY 10549   

 

 

            Catalog 43

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

www.zierick.com   

 

001.914.666.2911 

 

        Made in USA

  22

SMT Insulation Piercing Connectors

Features and Benefits

n

 

This Zierick product is the most 

economical way to terminate wire  

to a surface mount board.

 

n

 

It has a very small footprint.

 

n

 

It is capable of carrying high current.

 

n

 

No separate strain relief is required.

 

n

 

It has a high resistance to wire 

flexing and axial and radial pull 

forces.

 

n

 

It lends itself to high speed 

automated termination.

 

n

 

Designed to be bulk fed with a 

special feeder, thus eliminating  

the need for costly taping.

 

n

 

It is also available in taped format 

for low volume users.

This method of termination  

combines the advantages of  

crimping, insulation piercing, and 

surface mount technology into  

a highly reliable and economical 

way to terminate wires. The system  

consists of a surface mount terminal  

and a crimping machine which 

makes the termination.  

The terminal has a flat base and 

two side walls perpendicular to  

the base. Two insulation piercing  

contact spikes protrude from the 

flat base. Between the contact 

spikes there is a flat area to facilitate  

vacuum pick-up and terminal 

placement.  There are two deep 

score lines near the transition  

area between the side wall and  

the base of the terminal.  

Compared to conventional methods,  

this system is less expensive than a 

two piece pin/socket connection or  

an IDC (

insulation displacement 

connector

) type of connection which 

provides strain relief. It is also more 

cost effective than soldering wires 

to a board by hand. In comparison, 

it also takes up very little area on 

the pcb.  

The utilization of well proven 

crimping and insulation piercing 

technology guarantees the long 

term reliability of this connection.

63259 Zierick Cat.indd   22

10/30/12   1:34 PM

  Catalog 43 

 

            131 Radio Circle, Mount Kisco, NY 10549

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

  Made in USA 

                               001.914.666.2911 

            www.zierick.com

  23

SMT Insulation Piercing Connectors

Part Numbers  

1286, 1286T, 1286T-SR

Zierick recommends .006" stencil  

thickness for most applications. For 

other stencil thicknesses, call Zierick’s 

product development department.

Recommended Solder Pad Geometry

For drawings of our taped parts,  

please search for this part number  

on our website, www.zierick.com.

Loose Part No.

 

1286

Taped Part No.

 

1286T

Small Reel Part No.

 

1286T-SR

Wire Sizes (For Stranded Wire)

  16 AWG  18 AWG   

 

20 AWG

(Insulation Outside Diameter)

  .077 in.  .068 in. 

.078 in. 

.080 in.  .068 in.  .073 in.  .082 in.

Material Thickness / Type 

0.016" (0.41mm) CDA 260 Brass

Standard Finish

 

Pre-finished 100% Matte Tin over Copper. Edges will be bare.

Feeder System

 

Standard 12mm Tape Feeder for PN 1286T

Crimping System

 

Mini Press (for high volume applications)

 

Versa-Crimp (for low volume applications) 

 

WTC-1286-1 (for low volume and/or field terminations)

  

U.S. Patent No. 7,591,666 B2 and other U.S. and international patents

Part Numbers  

1293, 1293T, 1293T-SR

Zierick recommends .006" stencil  

thickness for most applications. For 

other stencil thicknesses, call Zierick’s 

product development department.

Recommended Solder Pad Geometry

Note: For side by side placement consult 

factory for center-to-center spacing.

Loose Part No.

 

1293

Taped Part No.

 

1293T

Small Reel Part No.

 

1293T-SR

Wire Sizes 

(For Stranded Wire)

 

12 AWG 

14 AWG 

 

16 AWG

(Insulation Outside Diameter)

  .125 in. 

.111 in. 

.130 in. 

.124 in.

Material Thickness / Type

 

0.020" (0.51mm) Pre-Plated Brass

Standard Finish

 

Pre-finished 100% Matte Tin over Copper. Edges will be bare.

Feeder System

 

Standard 16mm Tape Feeder for PN 1293T

Crimping System

 

Mini Press (for high volume applications)

 

Versa-Crimp (for low volume applications) 

 

WTC-1293-1 (for low volume and/or field terminations)

  

U.S. Patent No. 7,591,666 B2 and other U.S. and international patents

For drawings of our taped parts,  

please search for this part number  

on our website, www.zierick.com.

Note: For side by side placement consult 

factory for center-to-center spacing.

63259 Zierick Cat.indd   23

10/30/12   1:34 PM

131 Radio Circle, Mount Kisco, NY 10549   

 

 

            Catalog 43

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

www.zierick.com   

 

001.914.666.2911 

 

        Made in USA

  24

SMT Insulation Piercing Connectors

Part Numbers  

1295, 1295T, 1295T-SR

Zierick recommends .006" stencil  

thickness for most applications. For 

other stencil thicknesses, call Zierick’s 

product development department.

For drawings of our taped parts, please search for 

this part number on our website, www.zierick.com.

Recommended Solder Pad Geometry

Note: For side by side placement consult factory for 

center-to-center spacing.

Loose Part No.

 

1295

Taped Part No.

 

1295T

Small Reel Part No.

 

1295T-SR

Wire Sizes 

(For Stranded Wire)

 

20 AWG 

 

 

22 AWG

(Insulation Outside Diameter)

  .045 in. 

.050 in. 

.061 in. 

.053 in. 

.058 in.

Material Thickness / Type

 

0.012" (0.30mm) Pre-Plated Brass

Standard Finish

 

Pre-finished 100% Matte Tin over Copper. Edges will be bare.

Feeder System

 

Standard 16mm Tape Feeder

Crimping System

 

Mini Press (for high volume applications)

 

Versa-Crimp (for low volume applications) 

 

WTC-1295-1 (for low volume and/or field terminations)

  

U.S. Patent No. 7,591,666 B2 and other U.S. and international patents

63259 Zierick Cat.indd   24

10/30/12   1:34 PM

  Catalog 43 

 

            131 Radio Circle, Mount Kisco, NY 10549

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

  Made in USA 

                               001.914.666.2911 

            www.zierick.com

  25

SMT Zip Cord Connectors

Part Number  

1300-KAPTON-T

Features and Benefits

n

 

This Zierick product is one of 

the most economical ways to  

terminate wire to a surface  

mount board.

 

n

 

Part placement can be automated.

 

n

 

It has high resistance to shock 

and vibration.

 

n

 

There is no need to strip the cord.

 

n

 

The wire is terminated by using 

a Zierick crimping press.

 

n

 

The part is available in taped 

format.

This Surface Mount 

Zip Cord 

connector is comprised of two 

identical parts, turned so the  

connector spikes face each other. 

The parts are held in the correct 

configuration for the AWG of  

the Zip Cord, and placed in Tape 

Pockets for easy nozzle pick-up. 

Because of the variations of the outside 

diameter of the insulation and the 

diameter of the conductor, it is highly 

recommended that each wire be tested  

to insure a proper connection to the 

wire. Current rating is dependent on 

wire sizes. Consult factory. See the 

website for all pad layouts and new  

part numbers for different wire gauges.

Taped Part No.

 

1300-KAPTON-T

Wire Size

 

Approximately .100"x.200" 18 AWG paired conductor wire

Material Thickness / Type

 

.012 CDA-260 Brass

Standard Finish

 

Pre-finished 100% Matte Tin over Copper. Edges will be bare.

Crimping System

 

MP-1000 Crimping Machine (for high volume applications)

 

Versa-Crimp (for low volume applications)

Feeder System

 

Standard 24mm Tape Feeder

Zierick recommends .006” stencil thickness for most applications.  

For other stencil thicknesses, call Zierick’s product development department.

  Patent Pending

 

63259 Zierick Cat.indd   25

10/30/12   1:34 PM

1300-T

1300-T

Part Numbers 1302, 1302-2-HDR, 1302-2-HDR-T, 6302

131 Radio Circle, Mount Kisco, NY 10549
800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216 

 

            Catalog 43

www.zierick.com   

 

 

 

 

 

        Made in USA

  26

131 Radio Circle, Mount Kisco, NY 10549   

 

 

            Catalog 43

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

www.zierick.com   

 

001.914.666.2911 

 

        Made in USA

  26

SMT / THT Zip Cord Connectors

Features and Benefits

n

 

This Zierick product is one of the 

most economical ways to terminate 

wire to a printed circuit board.

 

n

 

Part placement can be automated.

 

n

 

It has high resistance to shock 

and vibration.

 

n

 

There is no need to strip the wire.

 

n

 

The wire is terminated by using 

a Zierick crimping press.

 

n

 

It is also available in taped format 

and taped header format for low 

volume users.

This Surface Mount Zip Cord  

connector is comprised of two 

identical parts, turned so the 

connector spikes face each other. 

The parts are placed into plated 

through-holes and can be used 

in either a conventional Surface 

Mount or Through-Hole  

Technology process.

In the Surface Mount process, a 

Zierick feeder can separate one part 

from a strip of parts and present 

each to a pick and place machine 

using a gripper. For Through-Hole 

applications, a Zierick THT Assem-

bly System canquickly insert these 

parts directly onto the PCB. The 

utilization of well proven crimp-

ing and insulation piercing tech-

nology guarantees the long term 

reliability of this connection.

Because of the variations of the outside 

diameter of the insulation and the 

diameter of the conductor, it is highly 

recommended that each wire be tested  

to insure a proper connection to the 

wire. Current rating is dependent on 

wire sizes. Consult factory. See the 

website for all pad layouts and new  

part numbers for different wire gauges.

Loose Part No.

 

1302 

1302-2-HDR

Reeled Part No.

 

6302

Taped Part No.

 

1302-2-HDR-T

Wire Size

 

Approximately .100" Thick x .200" Wide

Material Thickness / Type

 

.020 CDA-260 Brass

Standard Finish

 

Pre-finished 100% Matte Tin over Copper. Edges will be bare.

Feeder System

 

SMT Feeder for Loose Piece Terminals

 

Standard 16mm Tape Feeder

Crimping System

 

MP-1000 Crimping Machine (for high volume applications)

 

Versa-Crimp (for low volume applications)

Zierick recommends .006” stencil thickness for most applications.  

For other stencil thicknesses, call Zierick’s product development department.

                                     Patent Pending

 

63259 Zierick Cat.indd   26

10/30/12   1:34 PM

  Catalog 43 

 

            131 Radio Circle, Mount Kisco, NY 10549

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

  Made in USA 

                               001.914.666.2911 

            www.zierick.com

  27

Wire Grippers

Part Numbers  

1301, 1301TH, 6301

Zierick recommends .006" stencil  

thickness for most applications. For 

other stencil thicknesses, call Zierick’s 

product development department.

Part Numbers  

1262, 6262, 1262T,  

1262T-SR, 1262TH

Zierick recommends .006" stencil  

thickness for most applications. For 

other stencil thicknesses, call Zierick’s 

product development department.

Recommended Solder Pad Geometry

For drawings of our taped parts, please search for this part number on our 

website, www.zierick.com.

For drawings of our taped parts,  

please search for this part number  

on our website, www.zierick.com.

Loose Part No.

 

1262

Reeled Part No.

 

6262

Taped Part No.

 

1262T 

1262T-SR  1262TH

Mating Terminal Size

 

0.025" (0.64mm) square or0.032” (0.81mm) round pin

Material Thickness / Type

 

0.010" (0.25mm) Phosphor Bronze

Standard Finish

 

100% Tin over Copper

Current Rating

 

20 Amperes

Feeder System

 

Surf-Shooter SMT  

™ Continuous Strip Feeder

 

Standard 24mm Tape Feeder for PN 1262T and PN 1262TH

Recommended Solder Pad Geometry for Horizontal Mount

Recommended Solder Pad Geometry for Vertical Mount

Loose Part No.

 

1301

Reeled Part No.

 

6301

Taped Part No.

 

1301TH

Mating Terminal Size

 

0.025" (0.64mm) square or 0.025" (0.64mm) round pin

Material Thickness / Type

 

.008" (0.20mm) Phosphor Bronze

Standard Finish

 

100% Tin over Copper

Current Rating

 

10 Amperes

Feeder System

 

Surf-Shooter SMT  

™ Continuous Strip Feeder

 

Standard 24mm Tape Feeder for PN 1301TH

63259 Zierick Cat.indd   27

10/30/12   1:34 PM

Part Numbers 6233-001, 

6233-002, 6233-310-140, 

6233-585-200, 6233-787-140, 

6233-787-140-T

Zierick recommends .006" stencil  

thickness for most applications. For 

other stencil thicknesses, call Zierick’s 

product development department.

131 Radio Circle, Mount Kisco, NY 10549   

 

 

            Catalog 43

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

www.zierick.com   

 

001.914.666.2911 

 

        Made in USA

  28

SMT Jumpers

Part Numbers 1179, 1179T, 

1179T-SR, 6179

Zierick recommends .006" stencil  

thickness for most applications. For 

other stencil thicknesses, call Zierick’s 

product development department.

Recommended Solder Pad Geometry

For drawings of our taped parts, please search for 

this part number on our website, www.zierick.com.

Loose Part No.

 

1179 

1179T 

1179T-SR

Reeled Part No.

 

6179 

N/A

Material Thickness / Type

 

0.020" (0.51mm) CDA 11000 Copper

Standard Finish

 

100% Tin over Copper

Current Rating

 

25 Amperes

Feeder System

 

Surf-Shooter SMT  

™ Continuous

 

Standard 24mm 

 

Strip Feeder

 

Tape Feeder

Reeled Part No.

 

6233-001  6233-002  6233-310-140  6233-585-200  6233-787-140

Taped Part No.

 

 

 

 

 

6233-787-140-T

Dim ‘A’*

 

0.300" 

0.485" 

1.500" 

0.585" 

0.787"

 

(7.62mm)  (12.3mm)  (38.1mm) 

(14.9mm) 

(20.0mm)

Dim ‘B’*

 

0.075" 

0.075" 

0.075" 

0.200" 

0.140"

 

(1.91mm)  (1.91mm)  (1.91mm) 

(5.08mm) 

(3.56mm)

Material Thickness / Type

  0.020" (0.51mm) Copper

Standard Finish

 

100% Tin Over Copper

Feeder System

 

Standard 24mm Tape Feeder

 

Dim ‘A’* 

 

Dim ‘B’*

Minimum

 

0.300" (7.62mm) 

0.075" (1.91mm)

Maximum

 

1.500" (38.1mm) 

0.200" (5.08mm)

Recommended Solder Pad Geometry

For drawings of our taped parts, please search for 

this part number on our website, www.zierick.com.

*Where Dimension ‘A’ = jumper length and  

Dimension ‘B’ = jumper width. Different lengths 

and widths are available. Please consult factory.

63259 Zierick Cat.indd   28

10/30/12   1:34 PM

  Catalog 43 

 

            131 Radio Circle, Mount Kisco, NY 10549

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

  Made in USA 

                               001.914.666.2911 

            www.zierick.com

  29

SMT Receptacles

Zierick’s family of SMT receptacles  

provides a range of options designed  

to lower manufacturing costs, 

simplify assembly, and increase 

productivity. Zierick has expanded 

its Surface Mount product line to 

include Universal Tab Receptacles, 

Box Receptacles, Clips, and Bottom 

Entry Through-Board Sockets,  

increasing the options for  

flexibility and compatibility.

Universal Tab Receptacles Fuse Clips

Box Receptacles

Features and Benefits

n

 

These receptacles are forgiving for 

mating misalignment.

 

n

 

They mate with a range of tabs 

from  .025" to .032" thick and widths 

from  .110" wide and larger.

 

n

 

They have low insertion forces.

 

n

 

They have a high current rating 

of 30 Amps.

 

n

 

They can have a dozen mating cycles 

(a higher mating cycle version is 

available).

 

n

 

This product performs well in 

demanding automotive applications 

(shock, vibration, elevated  

temperature).

 

n

 

They may be used for top, bottom, 

or side entry.

 

n

 

They are designed for automation 

using the customer’s existing pick  

and place equipment and a special 

feeder for a continuous strip  

of components.

 

n

 

These parts can also be automatically 

“picked and placed” from tape and 

reel.

SMT Universal Tab Receptacles

Fuse Clips

63259 Zierick Cat.indd   29

10/30/12   1:34 PM

131 Radio Circle, Mount Kisco, NY 10549   

 

 

            Catalog 43

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

www.zierick.com   

 

001.914.666.2911 

 

        Made in USA

 30

SMT Top or Horizontal Entry Universal Tab Receptacles

SMT Bottom or Horizontal Entry Universal Tab Receptacles

Part Numbers  

1237, 1237T, 1237T-SR, 

1237-BMT, 1237-BMT-SR, 

1237T-KAPTON,  

1237T-KAPTON-SR,  

1237-BMT-KAPTON,  

1237-BMT-KAPTON-SR

Zierick recommends .006" stencil  

thickness for most applications. For 

other stencil thicknesses, call Zierick’s 

product development department.

Recommended Solder Pad Geometry

For drawings of our taped parts, please search for 

this part number on our website, www.zierick.com.

Part Numbers 1238, 1238T, 

1238T-SR, 1238-BMT, 

1238T-KAPTON, 

1238T-KAPTON-SR, 6238

Zierick recommends .006" stencil  

thickness for most applications. For 

other stencil thicknesses, call Zierick’s 

product development department.

Recommended Solder Pad Geometry

For drawings of  

our taped parts,  

please search for  

this part number  

on our website,  

www.zierick.com.

Loose Part No.

 

1238 

 

 

 

Reeled Part No.

 

6238

Taped Part No.

 

1238T 

1238-BMT 

1238T-KAPTON

 

1238T-SR 

 

1238T-KAPTON-SR

Mating Terminal Size

 

0.025" (0.64mm) to 0.032" (0.81mm) thick

Material Thickness / Type

  0.016" (0.41mm) Brass

Standard Finish

 

100% Tin over Copper

Current Rating

 

25 Amperes

Feeder System

 

Consult factory for 

Surf-Shooter SMT  

™ Continuous Strip Feeder

 P/N 6238

 

Standard 16mm Tape Feeder

Loose Part No.

 

1237

 

Reeled Part No.

 

6237

Taped Part No.

 

1237T 

1237-BMT 

1237T-KAPTON 

1237-BMT-KAPTON

 

1237T-SR

 

1237-BMT-SR 

1237T-KAPTON-SR 

1237-BMT-KAPTON-SR

Mating Terminal Size

 

0.025" (0.64mm) to 0.032" (0.81mm) thick

Material Thickness / Type

  0.016" (0.41mm) Brass

Standard Finish

 

100% Tin over Copper

Current Rating

 

25 Amperes

Feeder System

 

Consult factory for 

Surf-Shooter SMT  

™ Continuous Strip Feeder

 P/N 6237

 

Standard 16mm Tape Feeder

63259 Zierick Cat.indd   30

10/30/12   1:34 PM

KT,

KT-SR,

KT,

KT-SR,

1237T-KT 

1237T-KT-SR

1237-BMT-KT 

1237-BMT-KT-SR

1238T-KT 

1238T-KT-SR

1238T-KT 
1238T-KT-SR, 6238

  Catalog 43 

 

            131 Radio Circle, Mount Kisco, NY 10549

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

  Made in USA 

                               001.914.666.2911 

            www.zierick.com

  31

SMT Dual Entry Box Receptacle

SMT Box Receptacles

Features and Benefits

n

 

Zierick’s Box contacts offer low 

insertion forces.

 

n

 

The high pressure contact area 

assures a reliable gas tight connection.

 

n

 

They are forgiving for locational 

misalignment.

 

n

 

A dozen mating cycles can be ex-

pected (a higher mating cycle  

version is available).

 

n

 

They use a small footprint.

n

 

These parts are designed for 

automation using the customer’s 

existing pick and place equipment 

and a special feeder for a  

continuous strip of components.

 

n

 

These parts can also be automatically

“picked and placed” from tape and reel.

Part Numbers  

1266, 6266, 1266-TV, 

1266-TV-KAPTON

Zierick recommends .006" stencil  

thickness for most applications. For 

other stencil thicknesses, call Zierick’s 

product development department.

Loose Part No.

 

1266

Reeled Part No.

 

6266

Taped Part No.

 

1266-TV  1266-TV-Kapton

Mating Terminal Size

 

0.020" (0.51mm) to 0.032" (0.81mm) thick

Material Thickness / Type

 

0.008" (0.20mm) Phosphor Bronze

Standard Finish

 

100% Tin over Copper

Current Rating

 

20 Amperes

Feeder System

 

Surf-Shooter SMT  

™ Continuous Strip Feeder

 

 

Standard 16mm Tape Feeder for  

 

PNs 1266-TV and 1266-TV-Kapton

For drawings of our taped parts, please search for this 

part number on our website, www.zierick.com.

Recommended Solder Pad Geometry

Top Entry

Bottom Entry

63259 Zierick Cat.indd   31

10/30/12   1:34 PM

1266-TV-KT

1266-TV-KT

1266-TV-KT

131 Radio Circle, Mount Kisco, NY 10549   

 

 

            Catalog 43

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

www.zierick.com   

 

001.914.666.2911 

 

        Made in USA

  32

SMT Top or Bottom Entry Box Receptacles

Part Numbers  

1301, 1301TH, 6301

Zierick recommends .006" stencil  

thickness for most applications. For 

other stencil thicknesses, call Zierick’s 

product development department.

Part Numbers  

1262, 6262, 1262T, 1262T-

SR, 1262TH

Zierick recommends .006" stencil  

thickness for most applications. For 

other stencil thicknesses, call Zierick’s 

product development department.

Recommended Solder Pad Geometry 

For Horizontal Mount

For drawings of our taped parts, please 

search for this part number on our 

website, www.zierick.com.

Loose Part No.

 

1262 

Reeled Part No.

 

6262

Taped Part No.

 

1262T 

1262T-SR 

1262TH

Mating Terminal Size

 

0.025" (0.64mm) square or 0.032" (0.81mm) round pin

Material Thickness / Type

 

0.010" (0.25mm) Phosphor Bronze

Standard Finish

 

100% Tin over Copper

Current Rating

 

20 Amperes

Feeder System

 

Surf-Shooter SMT  

™ Continuous Strip Feeder

 

Standard 12mm Tape Feeder for PN 1262T and PN 1262TH

Recommended Solder Pad Geometry 

For Vertical Mount

Loose Part No.

 

1301

Reeled Part No.

 

6301

Taped Part No.

 

1301TH

Mating Terminal Size

 

0.025" (0.64mm) square or 0.025" (0.64mm) round pin

Material Thickness / Type

 

.008" (0.20mm) Phosphor Bronze

Standard Finish

 

100% Tin over Copper

Current Rating

 

10 Amperes

Feeder System

 

Surf-Shooter SMT  

™ Continuous Strip Feeder

 

Standard 24mm Tape Feeder for PN 1301TH

Recommended Solder Pad Geometry

For drawings of our taped parts, please search for this part number on 

our website, www.zierick.com.

VERTICAL POSITION  

FOR BOTTOM ENTRY

HORIZONTAL POSITION RECEPTACLE  

TO BE MOUNTED SEAM DOWN

VERTICLE POSITION  

FOR TOP ENTRY

63259 Zierick Cat.indd   32

10/30/12   1:34 PM

  Catalog 43 

 

            131 Radio Circle, Mount Kisco, NY 10549

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

  Made in USA 

                               001.914.666.2911 

            www.zierick.com

  33

SMT Vertical or Horizontal Box Receptacles

SMT Box Receptacles for High Temp Applications

Part Numbers 1277, 6277, 

1277-TH, 1277-TH-SR, 

1277-TV-G, 1277-TV-G-SR, 

1277-TV-N

Zierick recommends .006" stencil  

thickness for most applications. For 

other stencil thicknesses, call Zierick’s 

product development department.

Loose Part No.

 

1277

Reeled Part No.

 

6277

Taped Part No.

 

1277-TH 

1277-TH-SR 

1277-TV-G 

1277-TV-G-SR 

1277-TV-N

Mating Terminal Size

 

0.025" (0.64mm) square or round pin

Material Thickness / Type

  0.008" (0.20mm) Phosphor Bronze

Standard Finish

 

100% Tin over Copper

Current Rating

 

10 Amperes

Feeder System

 

Loose: Standard 16mm Tape Feeder for PN 1277-TH

 

Reeled: Consult Factory for Feeder 

 

Standard 24mm Tape Feeder for PN 1277-TV-G and PN 1277-TV-N

Recommended Solder Pad Geometry

For drawings of our taped parts, please search for this part number on 

our website, www.zierick.com.

VERTICAL POSITION  

FOR BOTTOM ENTRY

HORIZONTAL POSITION RECEPTACLE  

TO BE MOUNTED SEAM DOWN

VERTICLE POSITION  

FOR TOP ENTRY

Part Numbers 1275,  

6275, 1275T, 1275TH

Zierick recommends .006" stencil  

thickness for most applications. For 

other stencil thicknesses, call Zierick’s 

product development department.

Recommended Solder Pad Geometry

For drawings of our taped parts, please search for this part number on our 

website, www.zierick.com.

HORIZONTAL MOUNT

VERTICAL MOUNT

Loose Part No.

 

1275

Reeled Part No.

 

6275

Taped Part No.

 

1275T  1275TH

Mating Terminal Size

 

0.025" (0.64mm) and 0.032" (0.81mm) Round or Square

Mounting Type

 

Surface Mount

Material Thickness / Type

  0.010" (0.25mm) CDA 70250 High Performance Alloy

Standard Finish

 

Loose: 100% Tin over Copper

 

Reeled: 100% Tin over Copper

Mating Entry

 

Top and Bottom

Current Rating

 

20 Amperes

Resistance Rating

 

10m

Q

 Max

Temperature Rating

 

Up to 175°C

Feeder System

 

Surf-Shooter SMT  

™ Continuous Strip Feeder

 

Standard 24mm Tape Feeder

63259 Zierick Cat.indd   33

10/30/12   1:34 PM

131 Radio Circle, Mount Kisco, NY 10549   

 

 

            Catalog 43

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

www.zierick.com   

 

001.914.666.2911 

 

        Made in USA

  34

SMT Clips

Features and Benefits

n

 

Individual clips can be randomly 

placed.

 

n

 

Clips don’t float during reflow.

 

n

 

Clips are available in two gap widths  

-  0.165" gap for use with standard 

5mm fuses and 0.095" gap for use  

as a 1/8" (.125") pin receptacle.

 

n

 

The gap dimension / contact force 

can be optimized for specific  

applications depending on mating 

cycles, voltage current and  

operating environment.

 

n

 

It has a suitable force for fuse 

retention.

 

n

 

Clips are designed for automation 

using the customer’s existing pick and 

place equipment and a special feeder 

for a continuous strip of components.

 

n

 

These parts can also be automatically 

“picked and placed” from tape and 

reel.

Part Numbers 1230, 1230T, 

1230T-SR, 1184, 1184T, 

6230, 6184

Zierick recommends .006" stencil  

thickness for most applications. For 

other stencil thicknesses, call Zierick’s 

product development department.

Recommended Solder Pad Geometry

 

5mm Fuse  

 

 

Clip Connector

Loose Part No.

 

1230 

 

 

1184 

Reeled Part No.

 

6230 

 

 

6184

Taped Part No.

 

1230T 

1230T-SR 

 

1184T

Dim ‘A’

 

0.165" (4.19mm)  

 

0.090" (2.29mm)

Material Thickness / Type

  0.016" (0.41mm) Phosphor Bronze

Standard Finish

 

100% Tin over Copper

Current Rating

 

15 Amperes

Feeder System

 

Surf-Shooter SMT  ™ Continuous Strip Feeder

 

Standard 16mm Tape Feeder

 

U.S. Patent Nos. 5,695,348, 5,730,608 and other U.S. and international patents

For drawings of our taped parts, please search for 

this part number on our website, www.zierick.com.

63259 Zierick Cat.indd   34

10/30/12   1:34 PM

  Catalog 43 

 

            131 Radio Circle, Mount Kisco, NY 10549

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

  Made in USA 

                               001.914.666.2911 

            www.zierick.com

5mm Round Fuse Receptacles

 35

Part Numbers 1230,  

1230T, 1230T-SR, 6230

Zierick recommends .006" stencil  

thickness for most applications. For 

other stencil thicknesses, call Zierick’s 

product development department.

Loose Part No.

 

1230   

 

Reeled Part No.

 

6230

Taped Part No.

 

1230T   

 

1230T-SR

Dim ‘A’

 

0.165" (4.19mm)

Material Thickness / Type

 

0.016" (0.41mm) Phosphor Bronze

Standard Finish

 

100% Tin over Copper

Current Rating

 

15 Amperes

Feeder System

 

Surf-Shooter SMT  

™ Continuous Strip Feeder

 

Standard 16mm Tape Feeder

Recommended Solder Pad Geometry

For drawings of our taped parts, please search for this part number on 

our website, www.zierick.com.

Auto Fuse Receptacles

Part Numbers  

1237, 1237T, 1237T-SR, 

1237-BMT,1237-BMT-SR, 

1237T-KAPTON,  

1237T-KAPTON-SR,  

1237-BMT-KAPTON, 

1237-BMT-KAPTON-SR

Zierick recommends .006" stencil  

thickness for most applications. For 

other stencil thicknesses, call Zierick’s 

product development department.

Recommended Solder Pad Geometry

For drawings of our taped parts, please search for 

this part number on our website, www.zierick.com.

Optional use as  

Mini-Fuse Holder

Optional use as ATC 

(Auto) Fuse Holder

Loose Part No.

 

1237 

Reeled Part No.

 

6237

Taped Part No.

 

1237T 

1237-BMT 

1237T-KAPTON 

1237-BMT-KAPTON

 

1237T-SR

 

1237-BMT-SR 

1237T-KAPTON-SR 

1237-BMT-KAPTON-SR 

Mating Terminal Size

 

0.025" (0.64mm) to 0.032" (0.81mm) thick

Material Thickness / Type

  0.016" (0.41mm) Brass

Standard Finish

 

100% Tin over Copper

Current Rating

 

25 Amperes

Feeder System

 

Consult factory for 

Surf-Shooter SMT  

™ Continuous Strip Feeder

 P/N 6237

 

Standard 16mm Tape Feeder

 

U.S. Patent No. 5,730,608

63259 Zierick Cat.indd   35

10/30/12   1:34 PM

1237T-KT, 
1237T-KT-SR, 
1237-BMT-KT, 
1237-BMT-KT-SR

1237T-KT 

1237T-KT-SR

1237-BMT-KT 

1237-BMT-KT-SR

131 Radio Circle, Mount Kisco, NY 10549   

 

 

            Catalog 43

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

www.zierick.com   

 

001.914.666.2911 

 

        Made in USA

 36

SMT Bottom Entry Through-Board Sockets

Part Numbers  

1260, 1260T, 1260T-SR

Zierick recommends .006" stencil  

thickness for most applications. For 

other stencil thicknesses, call Zierick’s 

product development department.

Loose Part No.

 

1260

Taped Part Number

 

1260T

Small Reel Part No.

 

1260T-SR

Mating Pin Size

 

0.025" (0.64mm) Square or 0.025" (0.64mm) to 0.032" (0.81mm) Diameter Round Pins

Material Thickness / Type

  0.005"(0.13mm) CDA 17200 Beryllium Copper

Standard Finish

 

Bright Tin over Copper

Current Rating

 

7 Amperes

Feeder System

 

Standard 16mm Tape Feeder for Taped Parts

Recommended Solder Pad Geometry

For drawings of our taped parts, please search for this part 

number on our website, www.zierick.com.

Features and Benefits

n

 

Our Through-Board Sockets are 

designed to handle a high current,  

up to 7 Amps, depending on the  

application.

 

n

 

They have a small footprint.

 

n

 

They have a low profile.

 

n

 

Their superior capacity 

accommodates either power  

or signal connection  

(with appropriate plating).

 

n

 

The Sockets offer a high number 

of mating cycles.

 

n

 

They are available in tape or bulk.

 

n

 

They are ideal for demanding 

environments and high density  

applications.

63259 Zierick Cat.indd   36

10/30/12   1:34 PM

  Catalog 43 

 

            131 Radio Circle, Mount Kisco, NY 10549

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

  Made in USA 

                               001.914.666.2911 

            www.zierick.com

  37

SMT Bottom Entry Through-Board Sockets

Part Numbers  

1260-SQ, 1260-SQ-T

Zierick recommends .006" stencil  

thickness for most applications. For 

other stencil thicknesses, call Zierick’s 

product development department.

Loose Part No.

 

1260-SQ

Taped Part Number

 

1260-SQ-T

Mating Pin Size

 

0.025" (0.64mm) Square or 0.025" (0.64mm) to 0.032" (0.81mm) Diameter Round Pins

Material Thickness / Type

  0.005"(0.13mm) CDA 17200 Beryllium Copper

Standard Finish

 

Bright Tin over Copper

Current Rating

 

7 Amperes

Feeder System

 

Standard 16mm Tape Feeder for Taped Parts

Recommended Solder Pad Geometry

For drawings of our taped parts, please search for this 

part number on our website, www.zierick.com.

Features and Benefits

n

 

High Current Rating, up to 7 Amps. 

depending on application

 

n

 

Small footprint

 

n

 

Low profile

 

n

 

Can be either power or signal 

connection  

(with appropriate plating)

 

n

 

High number of mating cycles

 

n

 

Available in tape or bulk

 

n

 

Ideal for demanding environments

 

n

 

Square based socket for square 

mating pin applications

This square based socket is an upgraded 

version of our standard PN 1260, for 

square mating pin applications.   

PN 1260-SQ is consistently oriented  

in the tape pocket allowing the pick 

and place machine to place it in the 

same angular position each time.  

This means that a square pin will  

reliably contact with the receptacle  

the same way each time

.

63259 Zierick Cat.indd   37

10/30/12   1:34 PM

131 Radio Circle, Mount Kisco, NY 10549   

 

 

            Catalog 43

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

www.zierick.com   

 

001.914.666.2911 

 

        Made in USA

 38

SMT Bottom Entry Through-Board Sockets

Part Numbers  

1280, 1280T, 1280T-SR

Zierick recommends .006" stencil  

thickness for most applications. For 

other stencil thicknesses, call Zierick’s 

product development department.

Part Numbers  

1279, 1279T, 1279T-SR

Zierick recommends .006" stencil  

thickness for most applications. For 

other stencil thicknesses, call Zierick’s 

product development department.

Loose Part No.

 

1279

Taped Part Number

 

1279T

Small Reel Part No.

 

1279T-SR

Mating Pin Size

 

0.062–0.066" (1.57–1.68mm) Diameter Round Pins

Material Thickness / Type

 

0.005"(0.13mm) CDA 17200 Beryllium Copper

Standard Finish

 

Bright Tin over Copper

Current Rating

 

7 Amperes

Feeder System

 

Standard 16mm Tape Feeder for Taped Parts

Recommended Solder Pad Geometry

For drawings of our taped parts, please search for this part 

number on our website, www.zierick.com.

Loose Part No.

 

1280

Taped Part Number

 

1280T

Small Reel Part No.

 

1280T-SR

Mating Pin Size

 

0.038–0.044" (0.97–1.12mm) Diameter Round Pins

Material Thickness / Type

 

0.005"(0.13mm) CDA 17200 Beryllium Copper

Standard Finish

 

Bright Tin over Copper

Current Rating

 

7 Amperes

Feeder System

 

Standard 16mm Tape Feeder for Taped Parts

Recommended Solder Pad Geometry

For drawings of our taped parts, please search for  

this part number on our website, www.zierick.com.

63259 Zierick Cat.indd   38

10/30/12   1:34 PM

  Catalog 43 

 

            131 Radio Circle, Mount Kisco, NY 10549

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

  Made in USA 

                               001.914.666.2911 

            www.zierick.com

 39

High Temperature / 
High Current  
Terminals 

In newer automotive applications, 

operating temperatures and power 

throughput are steadily increasing. 

Most of today’s terminals designed 

for such demanding applications 

are made of beryllium copper, which 

is very expensive. Zierick’s response 

is a new way to create economically 

priced high temperature terminals. 

These components can operate at 

higher temperatures and have a 

higher current rating than their 

standard equivalents. They are 

stamped from an alloy with high 

temperature, high conductivity 

and improved stress relaxation 

properties. The stress relaxation 

feature is far superior to that of 

cartridge brass in elevated 

temperatures and heating  

applications.

Zierick’s Part Number 1275 is  

standard, but many other parts  

can be produced with the same 

properties. This material easily 

lends itself to being used with our 

existing tooling and fabrication 

methods with little or no additional 

cost to the custom receptacle  

required.

Stress relaxation is a critical inherent  

property of the material since the 

spring design feature in many 

receptacles is needed to maintain 

reliable connections at elevated 

temperatures. The tables above  

illustrate the various physical  

attributes of Alloy C7025.  

Call Zierick for more information.

Terminals for High Temp Applications

Part Numbers  

1275, 6275, 1275T, 1275TH

Zierick recommends .006" stencil  

thickness for most applications. For 

other stencil thicknesses, call Zierick’s 

product development department.

For drawings of our taped parts, please search for 

this part number on our website, www.zierick.com.

Loose Part No.

 

1275

Reeled Part No.

 

6275

Taped Part No.

 

1275T 

1275TH

Mating Terminal Size

 

0.025" (0.64mm) and 0.032" (0.81mm) Round or Square

Mounting Type

 

Surface Mount

Material Thickness / Type

 

0.010" (0.25mm) CDA 70250 High Performance Alloy

Standard Finish

 

Loose: 100% Tin over Copper

 

Reeled: 100% Tin over Copper

Mating Entry

 

Top and Bottom

Current Rating

 

20 Amperes

Resistance Rating

 

10m

Q

 Max

Temperature Rating

 

Up to 175°C

Feeder System

 

Surf-Shooter SMT  

™ Continuous Strip Feeder

 

Standard 24mm Tape Feeder

Recommended Solder Pad Geometry for Horizontal Mount

Recommended Solder Pad Geometry for Vertical Mount

63259 Zierick Cat.indd   39

10/30/12   1:34 PM

131 Radio Circle, Mount Kisco, NY 10549   

 

 

            Catalog 43

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

www.zierick.com   

 

001.914.666.2911 

 

        Made in USA

  40

63259 Zierick Cat.indd   40

10/30/12   1:34 PM

  Catalog 43 

 

            131 Radio Circle, Mount Kisco, NY 10549

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

  Made in USA 

                               001.914.666.2911 

            www.zierick.com

  41

If your annual terminal usage is 

so low that you cannot justify the 

purchase of a terminal insertion 

machine, or if you have a work 

overload, Zierick has an alternative.  

We can insert Zierick terminals 

into your printed circuit board per 

your individual requirement.

All you do is ship us your bare 

boards, and we will insert all the 

Zierick terminals you need. Our 

Quality Control department will 

carefully inspect and certify these 

boards to assure they are within 

specifications.

Then we ship the completed boards 

back to you for further processing. 

Your savings: capital equipment 

investment, large terminal  

inventory, and the need to use 

your own personnel to do the job.

Send a print of your board with 

the part numbers of the Zierick 

terminals required clearly marked 

to: Zierick Board Stuffing Service, 

131 Radio Circle, Mount Kisco, 

NY 10549. Include the number of 

boards you are expecting to need 

and we will provide you with a 

quote.

Board Stuffing Service

We can populate your boards with any of our 
standard parts.

Your Printed Circuit Boards will be handled with 
the utmost of care by our experienced staff. From 
receipt of your boards, through the population 
process, to packing and shipping, your satisfaction 
is our number one concern.
 

Zierick’s family of automated and  
semi-automated terminal insertion systems 
is known for its reliability. Combine this 
with our knowledgeable applicator service 
department for a trouble-free experience. 
Our machines provide a great range of  
functionality and flexibility so that your 
job will be done quickly and reliably. Our 
machines can handle Printed Circuit  
Board Panels up to 12" x 12" in size.

63259 Zierick Cat.indd   41

10/30/12   1:34 PM

131 Radio Circle, Mount Kisco, NY 10549   

 

 

            Catalog 43

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

www.zierick.com   

 

001.914.666.2911 

 

        Made in USA

  42

63259 Zierick Cat.indd   42

10/30/12   1:34 PM

  Catalog 43 

 

            131 Radio Circle, Mount Kisco, NY 10549

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

  Made in USA 

                               001.914.666.2911 

            www.zierick.com

  43

Through Hole Connectors

Whether your Through-Hole  

Technology applications require  

a Quick Disconnect Tab, an  

Insulation Displacement Connector,  

a Test Point Terminal, a Screw  

Terminal, a Receptacle, a Post,  

or a Multi-Layer Circuit Board 

Connector, we can fullfill your 

needs.

Zierick’s unique features solve your  

most difficult interconnection  

problems: The 

Accu-Lok™

 

retentive mounting feature, 

Zierick’s 

Torsion-Lok

®

 IDC, the 

Stable -Lok

®

 

feature which doubles 

terminal strength against deflection,  

the 

Snap-In™

 fuse clips’ exclusive 

spring-load mounting technology, 

and our 

Accu-Pak™

 recepticles are 

some of the reasons Zierick should 

be your choice for all your THT 

products.

63259 Zierick Cat.indd   43

10/30/12   1:34 PM

131 Radio Circle, Mount Kisco, NY 10549   

 

 

            Catalog 43

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

www.zierick.com   

 

001.914.666.2911 

 

        Made in USA

  44

Tabs / Quick Disconnect Terminals

Features and Benefits

n

 

Zierick’s 

Stable-Lok

®

 and 

Accu-Lok™

 mounting features 

improve the terminal retention  

of quick disconnect terminals  

to the PCB.

 

n

 

The 

Stable-Lok

®

 mounting option 

doubles terminal strength against 

fracture or mounting leg breakage.

 

n

 

The 

Stable-Lok

®

 concept shifts pivot 

points to outer mounting areas for  

a stabilizing resistive torque.

 

n

 

Tabs/Quick Disconnects are 

available in vertical or horizontal 

configurations, in loose piece  

or reels.

 

n

 

Stable-Lok

®

 terminals are available 

in 0.187" (4.75mm), 0.205" (5.21mm), 

and 0.250" (6.35mm) application  

sizes.

 

n

 

Assembly can be accomplished 

with Zierick hand tools or Zierick 

semi- and fully-automated  

applicators.

 

n

 

Accu-Lok™

 mounting is designed 

for hole diameter tolerances as great 

as ±0.004" (±0.10mm) for either  

Accu-Lok™

 or splay mounting 

types. The terminal leg enters freely 

within the hole, with controlled  

splitting and forming of the leg.  

This eliminates stress and  

withstands repeated mating,  

withdrawal, and shock.

 

The PCB retention of 

Accu-Lok™

 

mounting is accomplished by a 
controlled splitting and forming  
of the terminal leg during insertion.

The Accu-Lok™

 retentivemounting feature 

produces exceptional PCB assembly and  
interconnection integrity.

Since the unique design of  

Accu-Lok™

 mounting 

is not a press fit, it prevents  
hole damage and deformity.

Stable-Lok

®

 actually doubles 

terminal strength against  
deflection or fracture.  

Easily replaces standard  
tab terminal, with no  
board redesign required.

Pivot points are shifted to 
outer areas for a stabilizing 
resistive torque.  
Stabilizers are most  
effective when “domed.”

Stable-Lok

®

 

minimizes  

leg breakage.

63259 Zierick Cat.indd   44

10/30/12   1:34 PM

  Catalog 43 

 

            131 Radio Circle, Mount Kisco, NY 10549

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

  Made in USA 

                               001.914.666.2911 

            www.zierick.com

  45

0.110" (2.79mm) Tabs / Quick Disconnect Terminals

Part Numbers 1063, 1064, 6063, 6064

Part Numbers 834, 835, 6834, 6835

Part Numbers 1201, 6201

Loose Part No.

 

1063 

1064

Reeled Part No.

 

6063 

6064

Mounting Type

 

Splay 

Splay

Material Thickness / Type

  0.020" (0.51mm)  

0.032" (0.81mm) 

 

Brass 

Brass

Standard Finish

 

Loose: 100% Tin over Copper

 

Reeled: 100% Tin over Copper

Mounting Hole Diameter

 

0.055" ±0.003" 

0.061" ±0.003"

 

(1.40mm ±0.076mm) 

(1.55mm ±0.076mm)

Current Rating

 

10 Amperes

Applicator System

 

Loose: ZPT81-A

 

Reeled: Model 9700, 9700 XY

Loose Part No.

 

834 

835

Reeled Part No.

 

6834 

6835

Mounting Type

 

Press-Fit 

Press-Fit

Material Thickness / Type

  0.020" (0.51mm)  

0.032" (0.81mm) 

 

Brass 

Brass

Standard Finish

 

Loose: 100% Tin over Copper

 

Reeled: 100% Tin over Copper

Mounting Hole Diameter

 

0.044" ±0.003" 

0.050" ±0.003" 

 

(1.12mm ±0.076mm) 

(1.27mm ±0.076mm)

Current Rating

 

10 Amperes

Applicator System

 

Loose: ZPT81-A

 

Reeled: Model 9700, 9700 XY

Loose Part No.

 

1201

Reeled Part No.

 

6201

Mounting Type

 

Splay

Material Thickness / Type

  0.032" (0.81mm) Brass

Standard Finish

 

Loose: 100% Tin over Copper

 

Reeled: 100% Tin over Copper

Mounting Hole Diameter

 

0.055" ±0.003" (1.40mm ±0.076mm)

Current Rating

 

10 Amperes

Applicator System

 

Loose: ZPT81-A

 

Reeled: Model 9700 XY

63259 Zierick Cat.indd   45

10/30/12   1:34 PM

131 Radio Circle, Mount Kisco, NY 10549   

 

 

            Catalog 43

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

www.zierick.com   

 

001.914.666.2911 

 

        Made in USA

  46

0.110" (2.79mm) Tabs / Quick Disconnect Terminals

Part Numbers 948, 949

Loose Part No.

 

948 

949

Reeled Part No.

 

N/A 

N/A

Mounting Type

 

Outward or Inward Splay

Material Thickness / Type

  0.032" (0.81mm)  

0.020" (0.51mm)

 

Brass 

Brass

Standard Finish

 

100% Tin over Copper

Mounting Hole Diameter

 

0.058" ±0.003"  

0.050" ±0.003"

 

(1.47mm ±0.076mm) 

 (1.27mm ±0.076mm)

Current Rating

 

20 Amperes

Applicator System

 

ZPT92-110

Part Numbers 6948, 6949

Part Number 6186

Loose Part No.

 

N/A 

N/A

Reeled Part No.

 

6948 

6949

Mounting Type

 

Outward or Inward Splay

Material Thickness / Type

  0.032" (0.81mm)  

0.020" (0.51mm) 

 

Brass 

Brass

Standard Finish

 

Loose: 100% Tin over Copper

Mounting Hole Diameter

 

0.058" ±0.003" 

0.050" ±0.003" 

 

(1.47mm ±0.076mm) 

(1.27mm ±0.076mm)

Current Rating

 

20 Amperes

Applicator System

 

Model 9700, 9700 XY

0.125" (3.18mm) Tabs / Quick Disconnect Terminals

Loose Part No.

 

N/A

Reeled Part No.

 

6186

Mounting Type

 

Outward or Inward Splay

Material Thickness / Type

  0.020" (0.51mm) Brass 

Standard Finish

 

Loose: 100% Tin over Copper

Mounting Hole Diameter

 

0.050" ±0.003" (1.27mm ±0.076mm)

Current Rating

 

20 Amperes

Applicator System

 

Model 9700, 9700 XY

63259 Zierick Cat.indd   46

10/30/12   1:34 PM

  Catalog 43 

 

            131 Radio Circle, Mount Kisco, NY 10549

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

  Made in USA 

                               001.914.666.2911 

            www.zierick.com

  47

0.163" (4.14mm) Tabs / Quick Disconnect Terminals

Part Number 6267

Loose Part No.

 

N/A

Reeled Part No.

 

6267

Mounting Type

 

Outward or Inward Splay

Material Thickness / Type

  0.032" (0.81mm) Brass

Standard Finish

 

100% Tin over Copper

Mounting Hole Diameter

 

0.058" ±0.003" (1.47mm ±0.076mm)

Current Rating

 

15 Amperes

Applicator System

 

Model 9700, 9700 XY

Part Number 6291

Loose Part No.

 

N/A

Reeled Part No.

 

6291

Mounting Type

 

Drop-In Fit

Hole Dimension

 

0.055" (1.408mm) hole

Material Thickness / Type

  0.032" (0.81mm) Brass

Standard Finish

 

100% Tin over Copper

Mounting Hole Diameter

 

0.058" ±0.003" (1.47mm ±0.076)

Current Rating

 

20 AMPS

Feeder/Applicator System

  For SMT Applications: 

Surf-Shooter SMT  

™

 

 

Continuous Strip  

 

 

Feeder

 

For THT Applications:  Model 9700 

 

 

Model 9700 XY

Zierick recommends .006” stencil thickness for most applications. For 

other stencil thicknesses, call Zierick’s product development department.

0.187" (3.18mm) Tabs / Quick Disconnect Terminals

Loose Part No.

 

1027 

1024

Reeled Part No.

 

6027 

6024

Mounting Type

 

Outward or Inward Splay

Material Thickness / Type

  0.020" (0.51mm)  

0.032" (0.81mm)

 

Brass 

Brass

Standard Finish

 

Loose: 100% Tin over Copper

 

Reeled: 100% Tin over Copper

Mounting Hole Diameter

 

0.050" ±0.003" 

0.058" ±0.003"

 

(1.27mm ±0.076mm) 

(1.47mm ±0.076mm)

Current Rating

 

20 Amperes

Applicator System

 

Loose: ZPT81-A

 

Reeled: Model 9700, 9700 XY

Part Numbers 1027, 1024, 6027, 6024

63259 Zierick Cat.indd   47

10/30/12   1:34 PM

131 Radio Circle, Mount Kisco, NY 10549   

 

 

            Catalog 43

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

www.zierick.com   

 

001.914.666.2911 

 

        Made in USA

  48

0.187" (4.75mm) Tabs / Quick Disconnect Terminals

Part Numbers 895, 894, 6895, 6894

Part Numbers 1282, 6282

Part Numbers 6134, 6142

Loose Part No.

 

1282

Reeled Part No.

 

6282

Mounting Type

 

Outward or Inward Splay

Material Thickness / Type

  0.020" (0.51mm)Brass

Standard Finish

 

Loose: 100% Tin over Copper

Mounting Hole Diameter

 

0.050" ±0.003" (1.47mm ±0.076mm)

Current Rating

 

10 Amperes

Applicator System

 

Loose: ZPT81-A

 

Reeled: Model 9700, 9700 XY

Loose Part No.

 

895 

894

Reeled Part No.

 

6895 

6894

Mounting Type

 

Outward or Inward Splay

Material Thickness / Type

  0.020" (0.51mm)  

0.032" (0.81mm) 

 

Brass 

Brass

Standard Finish

 

Loose: 100% Tin over Copper

 

Reeled: 100% Tin over Copper

Mounting Hole Diameter

 

0.050" ±0.003" 

0.058" ±0.003"

 

(1.27mm ±0.076mm) 

(1.47mm ±0.076mm)

Current Rating

 

20 Amperes

Applicator System

 

Loose: ZPT81-A

 

Reeled: Model 9700, 9700 XY

Loose Part No.

 

N/A 

N/A

Reeled Part No.

 

6134 

6142

Mounting Type

 

Outward or Inward Splay

Material Thickness / Type

  0.020" (0.51mm)  

0.032" (0.81mm) 

 

Brass 

Brass

Standard Finish

 

100% Tin over Copper

Mounting Hole Diameter

 

0.050" ±0.003" 

0.058" ±0.003"

 

(1.27mm ±0.076mm) 

(1.47mm ±0.076mm)

Current Rating

 

20 Amperes

Applicator System

 

Reeled: Model 9700, 9700 XY

63259 Zierick Cat.indd   48

10/30/12   1:34 PM

  Catalog 43 

 

            131 Radio Circle, Mount Kisco, NY 10549

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

  Made in USA 

                               001.914.666.2911 

            www.zierick.com

  49

0.187" (4.75mm) Tabs / Quick Disconnect Terminals

Part Numbers 1141, 6140, 6141

Part Numbers 1077, 6078, 6077

Part Numbers 1042, 6042

Loose Part No.

 

N/A 

1141

Reeled Part No.

 

6140 

6141

Mounting Type

 

Outward or Inward Splay

Material Thickness / Type

  0.020" (0.51mm)  

0.032" (0.81mm) 

 

Brass 

Brass

Standard Finish

 

Loose: 100% Tin over Copper

 

Reeled: 100% Tin over Copper

Mounting Hole Diameter

 

0.050" ±0.003" 

0.058" ±0.003"

 

(1.27mm ±0.076mm) 

(1.47mm ±0.076mm)

Current Rating

 

20 Amperes

Applicator System

 

Loose: ZPT81-A

 

Reeled: Model 9700, 9700 XY

Loose Part No.

 

1042

Reeled Part No.

 

6042

Mounting Type

 

Outward or Inward Splay

Material Thickness / Type

  0.032" (0.81mm) Brass

Standard Finish

 

Loose: 100% Tin over Copper

 

Reeled: 100% Tin over Copper

Mounting Hole Diameter

 

0.058" ±0.003" (1.47mm ±0.076mm)

Current Rating

 

20 Amperes

Applicator System

 

Loose: ZPT81-A

 

Reeled: Model 9700, 9700 XY

Loose Part No.

 

N/A 

1077

Reeled Part No.

 

6078 

6077

Mounting Type

 

Outward Splay

Material Thickness / Type

  0.020" (0.51mm)  

0.032" (0.81mm) 

 

Brass 

Brass

Standard Finish

 

Loose: 100% Tin over Copper

 

Reeled: 100% Tin over Copper

Mounting Hole Diameter

 

0.050" ±0.003" 

0.058" ±0.003"

 

(1.27mm ±0.076mm) 

(1.47mm ±0.076mm)

Current Rating

 

20 Amperes

Applicator System

 

Loose: ZPT81-A

 

Reeled: Model 9700, 9700 XY

63259 Zierick Cat.indd   49

10/30/12   1:34 PM

131 Radio Circle, Mount Kisco, NY 10549   

 

 

            Catalog 43

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

www.zierick.com   

 

001.914.666.2911 

 

        Made in USA

 50

0.187" (4.75mm) Tabs / Quick Disconnect Terminals

Part Numbers 1172, 6172

Part Number 1166

Part Numbers 6956, 6957

Loose Part No.

 

N/A 

N/A

Reeled Part No.

 

6956 

6957

Mounting Type

 

Outward or Inward Splay

Material Thickness / Type

  0.020" (0.51mm)  

0.032" (0.81mm) 

 

Brass 

Brass

Standard Finish

 

100% Tin over Copper

Mounting Hole Diameter

 

0.050" ±0.003" 

0.058" ±0.003"

 

(1.27mm ±0.076mm) 

(1.47mm ±0.076mm)

Current Rating

 

20 Amperes

Applicator System

 

Model 9700, 9700 XY

Loose Part No.

 

1172

Reeled Part No.

 

6172

Mounting Type

 

Outward or Inward Splay

Material Thickness / Type

  0.032" (0.81mm) Brass

Standard Finish

 

Loose: 100% Tin over Copper

 

Reeled: 100% Tin over Copper

Mounting Hole Diameter

 

0.058" ±0.003" (1.47mm ±0.076)

Current Rating

 

20 Amperes

Applicator System

 

Loose: ZPT81-A

 

Reeled: Model 9700, 9700 XY

Loose Part No.

 

1166

Reeled Part No.

 

N/A

Mounting Type

 

Outward Splay

Material Thickness / Type

  0.020" (0.51mm) Brass

Standard Finish

 

Loose: 100% Tin over Copper

 

Reeled: 100% Tin over Copper

Mounting Hole Diameter

 

0.058" ±0.003" (1.47mm ±0.076)

Current Rating

 

20 Amperes

Applicator System

 

Loose: ZPT81-A

 

Reeled: Model 9700, 9700 XY

63259 Zierick Cat.indd   50

10/30/12   1:34 PM

  Catalog 43 

 

            131 Radio Circle, Mount Kisco, NY 10549

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

  Made in USA 

                               001.914.666.2911 

            www.zierick.com

  51

0.187" (4.75mm) Tabs / Quick Disconnect Terminals

Part Numbers 6148, 6149

Loose Part No.

 

N/A 

N/A

Reeled Part No.

 

6148 

6149

Mounting Type

 

Outward or Inward Splay

Material Thickness / Type

  0.032" (0.81mm)  

0.020" (0.51mm)

 

Brass 

Brass

Standard Finish

 

100% Tin over Copper

Mounting Hole Diameter

 

0.058" ±0.003"  

0.050" ±0.003"

 

(1.47mm ±0.076) 

(1.27mm ±0.076)

Current Rating

 

20 Amperes

Applicator System

 

Model 9700, 9700 XY

Part Numbers 956, 957

Part Numbers 1066, 1065, 6065

Loose Part No.

 

956 

957

Mounting Type

 

Outward or Inward Splay

Material Thickness / Type

  0.020" (0.51mm)  

0.032" (0.81mm)

 

Brass 

Brass

Standard Finish

 

100% Tin over Copper

Mounting Hole Diameter

 

0.050" ±0.003"  

0.058" ±0.003"

 

(1.27mm ±0.076) 

(1.47mm ±0.076)

Current Rating

 

20 Amperes

Applicator System

 

ZPT92-187

0.205" (5021mm) Tabs / Quick Disconnect Terminals       

Loose Part No.

 

1066 

1065

Reeled Part No.

 

 

6065

Mounting Type

 

Outward or Inward Splay

Material Thickness / Type

  0.020" (0.51mm)  

0.032" (0.81mm)

 

Brass 

Brass

Standard Finish

 

Loose: 100% Tin over Copper

 

Reeled: 100% Tin over Copper

Mounting Hole Diameter

 

0.050" ±0.003" 

0.058" ±0.003"

 

(1.27mm ±0.076) 

(1.47mm ±0.076)

Current Rating

 

20 Amperes

Applicator System

 

Loose: ZPT81-A

 

Reeled: Model 9700, 9700 XY

63259 Zierick Cat.indd   51

10/30/12   1:34 PM

131 Radio Circle, Mount Kisco, NY 10549   

 

 

            Catalog 43

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

www.zierick.com   

 

001.914.666.2911 

 

        Made in USA

  52

0.205" (5.21mm) Tabs / Quick Disconnect Terminals

0.236" (5.99mm) Tabs / Quick Disconnect Terminals

0.250" (6.35mm) Tabs / Quick Disconnect Terminals

Part Numbers 893, 892

Loose Part No.

 

893 

892

Reeled Part No.

 

N/A 

N/A

Mounting Type

 

Outward or Inward Splay

Material Thickness / Type

  0.020" (0.51mm)  

0.032" (0.81mm)  

 

Brass 

Brass

Standard Finish

 

100% Tin over Copper

Mounting Hole Diameter

 

0.050" ±0.003"  

0.058" ±0.003"

 

(1.27mm ±0.076) 

(1.47mm ±0.076)

Current Rating

 

20 Amperes

Applicator System

 

ZPT81-A

Part Numbers 1115, 6115

Loose Part No.

 

1115

Reeled Part No.

 

6115

Mounting Type

 

Outward Splay

Material Thickness / Type

  0.032" (0.81mm) Brass

Standard Finish

 

Loose: 100% Tin over Copper

 

Reeled: 100% Tin over Copper

Mounting Hole Diameter

 

0.058" ±0.003" (1.47mm ±0.076)

Current Rating

 

20 Amperes

Applicator System

 

Loose: ZPT81-A

 

Reeled: Model 9700, 9700 XY

Part Numbers 1021, 6021, 1198, 6198

Loose Part No.

 

1021 

1198

Reeled Part No.

 

6021 

6198

Dim ‘A’

 

0.134" (3.40mm) 

0.160" (4.06mm)

Feature ‘B’

 

0.070" (1.78mm) HOLE  0.070" (1.78mm) DIMPLE

Mounting Type

 

Outward or Inward Splay

Material Thickness / Type

  0.032" (0.81mm) Brass

Standard Finish

 

Loose: 100% Tin over Copper

 

Reeled: 100% Tin over Copper

Mounting Hole Diameter

 

0.058" ±0.003" (1.47mm ±0.076)

Current Rating

 

20 Amperes

Applicator System

 

Loose: ZPT81-A

 

Reeled: Model 9700, 9700 XY

63259 Zierick Cat.indd   52

10/30/12   1:34 PM

  Catalog 43 

 

            131 Radio Circle, Mount Kisco, NY 10549

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

  Made in USA 

                               001.914.666.2911 

            www.zierick.com

 53

0.250" (6.35mm) Tabs / Quick Disconnect Terminals

Part Numbers 1061, 6061

Part Numbers 836, 6836

Loose Part No.

 

1061

Reeled Part No.

 

6061

Mounting Type

 

Outward or Inward Splay

Material Thickness / Type

  0.032" (0.81mm) Brass

Standard Finish

 

Loose: 100% Tin over Copper

 

Reeled: 100% Tin over Copper

Mounting Hole Diameter

 

0.058" ±0.003" (1.47mm ±0.076)

Current Rating

 

20 Amperes

Applicator System

 

Loose: ZPT81-A

 

Reeled: Model 9700, 9700 XY

Part Number 6284

Loose Part No.

 

N/A

Reeled Part No.

 

6284

Mounting Type

 

Drop-In Fit

Hole Dimension

 

0.070" (1.78mm) hole

Material Thickness / Type

  0.032" (0.81mm) Brass

Standard Finish

 

100% Tin over Copper

Mounting Hole Diameter

 

0.058" ±0.003" (1.47mm ±0.076)

Current Rating

 

20 AMPS

Feeder/Applicator System

  For SMT Applications: Surf-Shooter SMT  

 

                                     Continuous Strip Feeder 

 

For THT Applications: Model 9700  

 

                                     Model 9700 XY

Zierick recommends .006” stencil thickness for most applications. For 

other stencil thicknesses, call Zierick’s product development department.

Loose Part No.

 

836 

Reeled Part No.

 

6836

Mounting Type

 

Outward or Inward Splay

Material Thickness / Type

  0.032" (0.81mm) Brass

Standard Finish

 

Loose: 100% Tin over Copper

 

Reeled: 100% Tin over Copper

Mounting Hole Diameter

 

0.058" ±0.003" (1.47mm ±0.076)

Current Rating

 

20 Amperes

Applicator System

 

Loose: ZPT81-A

 

Reeled: Model 9700, 9700 XY

63259 Zierick Cat.indd   53

10/30/12   1:34 PM

131 Radio Circle, Mount Kisco, NY 10549   

 

 

            Catalog 43

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

www.zierick.com   

 

001.914.666.2911 

 

        Made in USA

  54

0.250" (6.35mm) Tabs / Quick Disconnect Terminals

Part Numbers 1060, 6060

Part Number 906

Part Numbers 1045, 6045

Loose Part No.

 

1045

Reeled Part No.

 

6045

Mounting Type

 

Outward or Inward Splay

Material Thickness / Type

  0.032" (0.81mm) Brass

Standard Finish

 

Loose: 100% Tin over Copper

 

Reeled: 100% Tin over Copper

Mounting Hole Diameter

 

0.058" ±0.003" (1.47mm ±0.076)

Current Rating

 

20 Amperes

Applicator System

 

Loose: ZPT81-A

 

Reeled: Model 9700, 9700 XY

Loose Part No.

 

1060

Reeled Part No.

 

6060

Mounting Type

 

Outward or Inward Splay

Material Thickness / Type

  0.032" (0.81mm) Brass

Standard Finish

 

Loose: 100% Tin over Copper

 

Reeled: 100% Tin over Copper

Mounting Hole Diameter

 

0.058" ±0.003" (1.47mm ±0.076)

Current Rating

 

20 Amperes

Applicator System

 

Loose: ZPT81-A

 

Reeled: Model 9700, 9700 XY

Loose Part No.

 

906

Reeled Part No.

 

N/A

Mounting Type

 

Outward or Inward Splay

Material Thickness / Type

  0.032" (0.81mm) Brass

Standard Finish

 

100% Tin over Copper

Mounting Hole Diameter

 

0.058" ±0.003" (1.47mm ±0.076)

Current Rating

 

20 Amperes

Applicator System

 

ZPT81-A

63259 Zierick Cat.indd   54

10/30/12   1:34 PM

  Catalog 43 

 

            131 Radio Circle, Mount Kisco, NY 10549

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

  Made in USA 

                               001.914.666.2911 

            www.zierick.com

 55

0.250" (6.35mm) Tabs / Quick Disconnect Terminals 

Part Numbers 1041, 6041

Loose Part No.

 

1041

Reeled Part No.

 

6041

Mounting Type

 

Outward or Inward Splay

Material Thickness / Type

  0.032" (0.81mm) Brass

Standard Finish

 

Loose: 100% Tin over Copper

 

Reeled: 100% Tin over Copper

Mounting Hole Diameter

 

0.058" ±0.003" (1.47mm ±0.076)

Current Rating

 

20 Amperes

Applicator System

 

Loose: ZPT81-A

 

Reeled: Model 9700, 9700 XY

Part Numbers 972, 6224

Loose Part No.

 

972

Reeled Part No.

 

6224

Mounting Type

 

Outward or Inward Splay

Material Thickness / Type

  0.032" (0.81mm) Brass

Standard Finish

 

Loose: 100% Tin over Copper

 

Reeled: 100% Tin over Copper

Mounting Hole Diameter

 

0.058"±0.003" (1.47mm±0.076)

Current Rating

 

20 Amperes

Applicator System

 

Loose: ZPT81-A

 

Reeled: Model 9700, 9700 XY

Part Numbers 1057, 6057

Loose Part No.

 

1057

Reeled Part No.

 

6057

Mounting Type

 

Outward or Inward Splay

Material Thickness / Type

  0.032" (0.81mm) Brass

Standard Finish

 

Loose: 100% Tin over Copper

 

Reeled: 100% Tin over Copper

Mounting Hole Diameter

 

0.058" ±0.003" (1.47mm ±0.076)

Current Rating

 

20 Amperes

Applicator System

 

Loose: ZPT81-A

 

Reeled: Model 9700, 9700 XY

63259 Zierick Cat.indd   55

10/30/12   1:34 PM

131 Radio Circle, Mount Kisco, NY 10549   

 

 

            Catalog 43

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

www.zierick.com   

 

001.914.666.2911 

 

        Made in USA

 56

0.250" (6.35mm) Tabs / Quick Disconnect Terminals

Part Number 953-MOD

Loose Part No.

 

953-MOD

Reeled Part No.

 

N/A

Mounting Type

 

Outward Splay

Material Thickness / Type

  0.032" (0.81mm) Brass

Standard Finish

 

100% Tin over Copper

Mounting Hole Diameter

 

0.058" ±0.003" (1.47mm ±0.076)

Current Rating

 

20 Amperes

Applicator System

 

ZPT81-A

Part Numbers 1113, 6113

Loose Part No.

 

1113

Reeled Part No.

 

6113

Mounting Type

 

Outward or Inward Splay

Material Thickness / Type

  0.032" (0.81mm) Brass

Standard Finish

 

Loose: 100% Tin over Copper

 

Reeled: 100% Tin over Copper

Mounting Hole Diameter

 

0.058" ±0.003" (1.47mm ±0.076)

Current Rating

 

20 Amperes

Applicator System

 

Loose: ZPT81-A

 

Reeled: Model 9700, 9700 XY

Part Numbers 1112, 6112

Loose Part No.

 

1112

Reeled Part No.

 

6112

Mounting Type

 

Outward or Inward Splay

Material Thickness / Type

  0.032” (0.81mm) Brass

Standard Finish

 

Loose: 100% Tin over Copper

 

Reeled: 100% Tin over Copper

Mounting Hole Diameter

 

0.058” ±0.003” (1.47mm ±0.076)

Current Rating

 

20 Amperes

Applicator System

 

Loose: ZPT81-A

 

Reeled: Model 9700, 9700 XY

63259 Zierick Cat.indd   56

10/30/12   1:34 PM

  Catalog 43 

 

            131 Radio Circle, Mount Kisco, NY 10549

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

  Made in USA 

                               001.914.666.2911 

            www.zierick.com

  57

0.250" (6.35mm) Tabs / Quick Disconnect Terminals

Part Number 953

Loose Part No.

 

953

Reeled Part No.

 

N/A

Mounting Type

 

Outward Splay

Material Thickness / Type

  0.032" (0.81mm) Brass

Standard Finish

 

100% Tin over Copper

Mounting Hole Diameter

 

0.058" ±0.003" (1.47mm ±0.076)

Current Rating

 

20 Amperes

Applicator System

 

ZPT81-A

Part Numbers 1173, 6173

Loose Part No.

 

1173

Reeled Part No.

 

6173

Mounting Type

 

Outward or Inward Splay

Material Thickness / Type

  0.032" (0.81mm) Brass

Standard Finish

 

Loose: 100% Tin over Copper

 

Reeled: 100% Tin over Copper

Mounting Hole Diameter

 

0.058" ±0.003" (1.47mm ±0.076)

Current Rating

 

20 Amperes

Applicator System

 

Loose: ZPT81-A

 

Reeled: Model 9700, 9700 XY

Part Number 6110

Loose Part No.

 

N/A

Reeled Part No.

 

6110

Mounting Type

 

Outward Splay

Material Thickness / Type

  0.032" (0.81mm) Brass

Standard Finish

 

100% Tin over Copper

Mounting Hole Diameter

 

0.058" ±0.003" (1.47mm ±0.076)

Current Rating

 

20 Amperes

Applicator System

 

Model 9700, 9700 XY

63259 Zierick Cat.indd   57

10/30/12   1:34 PM

131 Radio Circle, Mount Kisco, NY 10549   

 

 

            Catalog 43

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

www.zierick.com   

 

001.914.666.2911 

 

        Made in USA

 58

0.250" (6.35mm) Tabs / Quick Disconnect Terminals

Part Number 901

Loose Part No.

 

901

Reeled Part No.

 

N/A (see PN 6901)

Mounting Type

 

Outward or Inward Splay

Material Thickness / Type

  0.032" (0.81mm) Brass

Standard Finish

 

100% Tin over Copper

Mounting Hole Diameter

 

0.058" ±0.003" (1.47mm ±0.076)

Current Rating

 

20 Amperes

Applicator System

 

ZPT92-250

Part Number 6901

Loose Part No.

 

N/A (see PN 901)

Reeled Part No.

 

6901

Mounting Type

 

Outward or Inward Splay

Material Thickness / Type

  0.032" (0.81mm) Brass

Standard Finish

 

100% Tin over Copper

Mounting Hole Diameter

 

0.058" ±0.003" (1.47mm ±0.076)

Current Rating

 

20 Amperes

Applicator System

 

Model 9700, 9700 XY

0.250" (6.35mm) Right Angle Tabs / Quick Disconnect Terminals

Loose Part No.

 

1131

Reeled Part No.

 

N/A

Mounting Type

 

Outward or Inward Splay

Material Thickness / Type

  0.032" (0.81mm) Brass

Standard Finish

 

100% Tin over Copper

Mounting Hole Diameter

 

0.058" ±0.003" (1.47mm ±0.076)

Current Rating

 

30 Amperes

Applicator System

 

ZPT81-1131

Part Number 1131

63259 Zierick Cat.indd   58

10/30/12   1:34 PM

  Catalog 43 

 

            131 Radio Circle, Mount Kisco, NY 10549

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

  Made in USA 

                               001.914.666.2911 

            www.zierick.com

 59

0.250” (6.35mm) Right Angle Tabs / Quick Disconnect Terminals

Part Numbers 6080, 6152

Reeled Part No.

 

6080 

6152

Feature ‘A’

 

0.070" (1.78mm) HOLE 

No Hole

Mounting Type

 

Outward or Inward Splay

Material Thickness / Type

  0.032" (0.81mm) Brass

Standard Finish

 

100% Tin over Copper

Mounting Hole Diameter

 

0.058" ±0.003" (1.47mm ±0.076)

Current Rating

 

20 Amperes

Applicator System

 

Model 9700, 9700 XY

Underwriters Lab

 

Zierick Manufacturing Corporation is pleased to 

advise that the majority of our quick disconnect 

tabs are recognized to U.S. and Canadian  

requirements under the Component Recognition  

Program of Underwriters Laboratories, Inc. The 

Component Program of Underwriters Laboratories, 

Inc. assures that quick disconnect terminals meet 

the requirements of the Underwriters Laboratories, 

Inc. specification number ANSI UL 310. 

For a complete listing of Zierick’s UL recommended  

Quick Disconnect terminals, visit the Zierick  

website, www.zierick.com and search for UL . 

There you will see direct links to the UL listings 

for the United States and for Canada.

Or you can visit the UL website, www.ul.com,  

and scroll to the bottom of the page. Under 

“Tools”, select “Online Certifications Directory”.  

In the box next to “Company Name” type “Zierick”  

and scroll down to press the “Search” button. A 

page will open which shows our Quick-Connects 

certified for the US and for Canada. Under “Link 

to File” select the country of choice and you will 

find the Zierick part numbers that are recognized 

by UL.

63259 Zierick Cat.indd   59

10/30/12   1:34 PM

131 Radio Circle, Mount Kisco, NY 10549   

 

 

            Catalog 43

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

www.zierick.com   

 

001.914.666.2911 

 

        Made in USA

 60

Test Point Terminals with 

Accu-Lok™ or Press-Fit Mounting

Features and Benefits

n

 

Zierick’s 

Stable-Lok

®

 and 

Accu-Lok™

 mounting features 

improve the terminal retention  

of quick disconnect terminals  

to the PCB.

 

n

 

Test point terminals offer 

exceptional designed-in flexibility  

allowing test engineers to easily  

attach test probes.

 

n

 

They are available with 

Accu-Lok™

 mounting, for 

maximum PCB retention  

and solder joint integrity.

 

n

 

The 

Accu-Lok™

 feature assures 

mounting repeatability and  

reduces the occurrence of  

fractured terminals.

 

n

 

Press-fit test points are 

also available.

 

n

 

PCB retention is achieved 

through a controlled splitting  

and forming of the terminal leg  

during insertion, preventing  

extreme hole deformation, 

 hole damage or board warpage  

commonly caused by traditional 

press-fit terminal designs. 

The 

Accu-Lok™

 retentive mounting feature produces 

exceptional PCB assembly and interconnection  
integrity. The PCB retention of 

Accu-Lok™

 mounting 

is accomplished by a controlled splitting and forming  
of the terminal leg during insertion.

Since the unique design of 

Accu-Lok™

 

mounting is not a press fit, it prevents  
hole damage and deformity.

63259 Zierick Cat.indd   60

10/30/12   1:34 PM

  Catalog 43 

 

            131 Radio Circle, Mount Kisco, NY 10549

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

  Made in USA 

                               001.914.666.2911 

            www.zierick.com

  61

Test Point Terminals

Part Numbers 1069, 6069

Loose Part No.

 

1069

Reeled Part No.

 

6069

Mounting Type

 

Split Leg Splay

Material Thickness / Type

  0.025" (0.64mm) Brass

Standard Finish

 

Loose: 100% Tin over Copper

 

Reeled: 100% Tin over Copper

Mounting Hole Diameter

 

0.055" ±0.003" (1.40mm ±0.076)

Current Rating

 

10 Amperes

Applicator System

 

Loose: ZPT81-TP

 

Reeled: Model 9700, 9700 XY

Part Numbers 1058, 1059, 6059

Loose Part No.

 

1058 

1059

Reeled Part No.

 

 

6059

Mounting Type

 

Split Leg Splay 

Split Leg Splay

Material Thickness / Type

  0.020" (0.51mm)  

0.032" (0.81mm)

 

Brass  

Brass

Standard Finish

 

Loose: 100% Tin over Copper

 

Reeled: 100% Tin over Copper

Mounting Hole Diameter

 

0.046" ±0.003" 

0.052" ±0.003"

 

(1.17mm ±0.076) 

(1.32mm ±0.076)

Current Rating

 

10 Amperes

Applicator System

 

Loose: ZPT81-TP

 

Reeled: Model 9700, 9700 XY

63259 Zierick Cat.indd   61

10/30/12   1:34 PM

131 Radio Circle, Mount Kisco, NY 10549   

 

 

            Catalog 43

800.882.8020  

n

  914.666.2911  

n

  Fax: 914.666.0216

www.zierick.com   

 

001.914.666.2911 

 

        Made in USA

  62

Test Point Terminals

Part Numbers 6050-030, 1049-030

Loose Part No.

 

N/A 

1049-030

Reeled Part No.

 

6050-030 

N/A

Mounting Type

 

Split Leg Splay 

Split Leg Splay

Material Thickness / Type

  0.020" (0.51mm)  

0.032" (0.81mm)

 

Brass  

Brass

Standard Finish

 

Loose: 100% Tin over Copper

 

Reeled: 100% Tin over Copper

Mounting Hole Diameter

 

0.050" ±0.003" 

0.054" ±0.003"

 

(1.27mm ±0.076) 

(1.37mm ±0.076)

Current Rating

 

10 Amperes

Applicator System

 

Loose: ZPT81-TP

 

Reeled: Model 9700, 9700 XY

Part Number 1032

Loose Part No.

 

1032 

Mounting Type

 

Press-Fit

Material Thickness / Type

  0.020" (0.51mm)

 

Brass 

Standard Finish

 

Loose: 100% Tin over Copper

Mounting Hole Diameter

 

0.046" ±0.003"

 

(1.17mm ±0.076)

Current Rating

 

10 Amperes

Applicator System

 

Loose: ZPT81-TP

63259 Zierick Cat.indd   62

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